Club Car CARRYALL 252 2007, Maintenance And Service Manual

Page: 405 / 536

ELECTRICAL SYSTEM AND TESTING: ELECTRIC
VEHICLES Troubleshooting
22
TROUBLESHOOTING GUIDE 2
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
Speed sensor disconnected or failed
Test Procedure 24 – Motor Speed Sensor on page
22-30
Incorrect speed setting
To change the programmed top speed of the
vehicle, an IQDM-P handset must be used
Wiring – improperly wired
Check vehicle wiring. See Wiring Diagrams
beginning on page 22-2
Batteries discharged Charge batteries
MCOR malfunction Test Procedure 4 – MCOR Voltage on page 22-13
Motor – loose wires
Inspect and tighten all wire connections at the
motor
Failed motor
Replace motor. See Motor Removal on page
27-2.
Vehicle is over-loaded
Ensure that vehicle is not over-loaded before
returning to operation
Speed controller failure
Replace speed controller. See Speed Controller
Removal on page 24-12.
Brakes – improperly adjusted See Wheel Brake Assemblies Section.
Vehicle runs slowly
Tires – under-inflated or flat tires See Wheels and Tires Section.
Wiring – improperly wired
Check vehicle wiring. See Wiring Diagrams
beginning on page 22-2
Vehicle operates, but motor braking
function does not
Speed sensor disconnected or failed
Test Procedure 24 – Motor Speed Sensor on page
22-30
Forward/Reverse rocker switch – improperly wired
Test Procedure 26 – Forward/Reverse Rocker
Switch on page 22-33
Motor – improperly wired
Check motor wiring. See Wiring Diagrams
beginning on page 22-2
Vehicle will run in forward, but not in
reverse or will run in reverse but not
forward
Speed controller – improperly wired or failed
speed controller FET
Check vehicle wiring. See Wiring Diagrams
beginning on page 22-2
Onboard computer – gray wire or fuse
Test Procedure 22 – Onboard Computer Gray
Wire and Fuse on page 22-29
Battery charger connections – loose wires at
receptacle or batteries
Check wire connections and tighten if necessary.
Battery charger
Refer to the appropriate battery charger
maintenance and service manual
Battery voltage below 32 volts Charge batteries
Vehicle operates, but battery charger
does not charge batteries
Blown fuse at charger receptacle
Test Procedure 22 – Onboard Computer Gray
Wire and Fuse on page 22-29
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual Page 22-9