Club Car CARRYALL 252 2007, Maintenance And Service Manual

Page: 231 / 536

ELECTRICAL COMPONENTS: KEY-START WITH
NEUTRAL REV GAS VEHICLE Ignition Coil
13
IGNITION COIL
See General Warning on page 1-1.
The ignition coil is located under the flywheel shroud of the engine. To replace it requires the removal and installation
of the engine and transaxle. It is recommended that the ignition coil be thoroughly tested prior to replacement.
TESTING THE IGNITION COIL
See Test Procedure 14 – Ignition Spark on page 11-22. Also see Test Procedure 15 – RPM Limiter on page
11-23 and Test Procedure 16 – Ignition Coil on page 11-23.
IGNITION COIL REMOVAL
Removing the ignition coil requires the removal of the engine and unitized transaxle. See Unitized Transaxle
Removal on page 20-7. See following CAUTION.
CAUTION
• Before removal and disassembly, clean the engine.
1. Remove the starter/generator. See Starter/Generator Removal on page 13-1. See following NOTE.
NOTE: The crankshaft has left-hand threads at the clutch mounting hole.
2. Remove the muffler. See Muffler Removal on page 19-1.
3. Remove the engine mounting hardware (items 1, 2, and 5) (Figure 15-4, Page 15-5) .
4. Remove the two nuts (6) and washers (3) from the stud bolts on the engine body.
5. Slide the engine away from the transaxle housing and lift the engine from the mounting plate.
6. Place the engine on a solid, flat surface, preferably on a sturdy work bench.
7. Remove the pan head bolts (5) securing the fan shroud (8) to the fan housing (9) (Figure 13-26, Page 13-30) .
8. Loosen, but do not remove, three bolts (6) attaching the fan housing as shown.
9. Remove the remaining four bolts (10) attaching the fan housing (Figure 13-26, Page 13-30) , then while opening
the housing, detach the spark plug wire grommet (4) from the housing (Figure 13-28, Page 13-31) .
10. Disconnect the 18-gauge black wire (12) from the spade terminal (13) on the ignition coil (11) and remove the coil
by removing two bolts (10) (Figure 13-27, Page 13-30) .
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual Page 13-29