Club Car CARRYALL 252 2007, Maintenance And Service Manual

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ELECTRICAL COMPONENTS: KEY-START WITH
NEUTRAL REV GAS VEHICLE Ignition Coil
13
13. When installing fan housing, make sure the top front corner of the housing is above the upper cylinder shroud.
The front edge of the fan housing should be behind the lower cylinder shroud. Align the slots in the housing
with the flanged bolts (6) loosened earlier
(Figure 13-26, Page 13-30) .
14. Install the four remaining flanged bolts (10) that secure the fan housing to the engine crankcase. Tighten all seven
mounting bolts (6) and (10) to 90 in-lb (10.2 N·m).
15. Install the fan shroud with four pan-head bolts (5) and tighten to 50 in-lb (5.7 N·m).
16. Place the engine onto the engine mounting plate and slide the two washers (3) onto the two engine body bolts,
then slide the bolts through the mounting plate and transaxle housing. Loosely attach the two nuts (6) finger-tight
(Figure 15-4, Page 15-5) .
17. Attach the engine to the bottom of the engine mounting plate using the bolts (1), washers (2) and nuts (5). Tighten
hardware to 21 ft-lb (28.4 N·m) (Figure 15-4, Page 15-5) .
18. Tighten the two engine body bolt nuts (6) to 17 ft-lb (23.1 N·m).
19. Install the engine and transaxle assembly. See Unitized Transaxle Installation on page 20-14. See following
CAUTION.
CAUTION
• Make sure wire harness is routed and secured away from the muffler.
20. Install the muffler. See Muffler Installation, Section 19, Page 19-1.
CAP
8
6
7
4
3
1 2
5
0.012 Inch
(0.304 mm)
6
511
Figure 13-28 Clean Grommet
512
Figure 13-29 Mount Ignition Coil Using Feeler Gauge
21. Install the starter/generator and belt. See Starter/Generator Installation on page 13-10.
22. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual Page 13-31