To Install:
1. Remove the J 21366 converter holding strap.
2. Remove the engine from the engine stand.
3. Lower the engine into the vehicle.
4. Mate the transmission to the engine.
5. Remove the transmission jack.
6. Install the upper transmission bolts and studs. Torque the bolts and studs to
37 ft-
lb (50 Nm)
.
7. Lift the vehicle.
8. Install the lower transmission bolts and studs. Torque the bolts and studs to
37 ft-
lb (50 Nm)
.
9. Install the right transmission bolt and stud. Torque the bolt and stud to
37 ft-lb (50
Nm)
.
10. Attach the oil level indicator tube to the engine. Torque the nut to
89 ft-lb (10 Nm)
.
11. Install the bolts into the torque converter. Torque the nut to
44 ft-lb (60 Nm).
12. Install the bolts into the left and right frame engine mounts. Torque the bolts to
37
ft-lb (50 Nm).
13. Lower the vehicle.
14. Detach the J 41798 engine lift bracket from the engine.
15. Install the ignition coils removed from the engine. Torque the bolts to
71 in-lb (8
Nm)
.
16. Use a set of J38185 hose clamp pliers to install the auxiliary heater inlet and outlet
hoses/pipes to the water pump.
17. Connect the auxiliary heater inlet and outlet hose/pipe assembly to the heater
water shutoff valve pipes.
18. Use a set of J 38185 hose clamp pliers to install the inlet and outlet hoses to water
outlet.
19. Install the generator onto the engine.
20. Reposition the engine harness onto the engine.
21. Lift the vehicle.
22. Connect the A/C compressor connector.
23. Attach the battery cable channel to the oil pan. Torque the bolt to
106 in-lb (12
Nm)
.
24. Install the starter onto the engine.
25. Attach the lower ground terminals to the engine. Torque the bolts to
18 ft-lb (25
Nm)
.
26. Lower the vehicle.
27. Connect the A/C pressure switch connector.
28. Attach the ground terminal to the engine near the engine coolant temperature
(ECT) sensor. Torque the bolt to
18 ft-lb (25 Nm)
.
29. Connect the engine coolant temperature (ECT) sensor connector.
30. Attach the A/C compressor pipe to the engine. Torque the nut and bolt to
15 ft-lb
(20 Nm)
. Torque the fitting to
12 ft-lb (16 Nm).
31. Install the A/C compressor hose to the vehicle.
32. Connect the oil pressure sensor, heated oxygen sensor (HO2S) bank 1 sensor 1,
heated oxygen sensor (HO2S) bank 2 sensor 1, and camshaft position (CMP)
sensor connectors.
33. Install the intake manifold to the engine.
34. Install the wheel drive shafts to the vehicle.
35. Install the engine protection shield onto the vehicle.
Summary of Contents for TrailBlazer
Page 1: ......
Page 26: ...Fig 3 Typical body and undervehicle maintenance locations Refer to chart for descriptions ...
Page 29: ......
Page 30: ......
Page 31: ......
Page 175: ...Spring free length check Valve spring squareness check ...
Page 192: ...Front of piston mark ...
Page 361: ...5 3L Engine Except Saab Underhood Fuse Block 2003 2005 Early Production ...
Page 469: ...Removing the outer band from the CV boot Removing the inner band from the CV boot ...
Page 470: ...Removing the CV boot from the joint housing Clean the CV joint housing prior to removing boot ...
Page 471: ...Removing the CV joint housing assembly Removing the CV joint ...
Page 472: ...Inspecting the CV joint housing Removing the CV joint outer snap ring ...
Page 473: ...Checking the CV joint snap ring for wear CV joint snap ring typical ...
Page 474: ...Removing the CV joint assembly Removing the CV joint inner snap ring ...
Page 475: ...Installing the CV joint assembly typical ...
Page 553: ...9 Torque the lug nuts to specification 10 Lower the vehicle ...
Page 556: ...Toe in Frame Misalignment Frame misalignment ...
Page 588: ...Bleeding caliper ...
Page 624: ...Manifold gauge set components Refrigerant recovery recycling station ...
Page 676: ...A C Specifications ...
Page 677: ......