To Install:
1. Install new gaskets onto the intake manifold.
2. Apply a 0.2 in (5 mm) bead of threadlock to the intake manifold bolts.
Intake manifold bolt tightening sequence
3. Attach the intake manifold to the cylinder head. Torque the bolts, in sequence, to
44 in-lb (5 Nm).
Torque the bolts again, in sequence, to
89 in-lb (10 Nm).
4. Place the upper engine harness over the engine and install the retainer nut. Torque
the nut the
89 in-lb (10 Nm).
5. Attach the vacuum brake booster hose to the intake manifold.
6. Attach the fuel feed pipe to the fuel rail.
7. Install the evaporative emission (EVAP) purge solenoid vent tubes onto the engine.
8. Attach the heater water shutoff valve actuator inlet hose to the intake manifold.
9. Install the positive crankcase ventilation (PCV) hose from the engine.
10. Install the harness clips to the fuel rail.
11. Connect the mass air flow (MAF)/intake air temperature (IAT) sensor, fuel injectors,
evaporative emission (EVAP) purge solenoid, throttle body harness, manifold
absolute pressure (MAP) sensor, ignition coil harnesses, and generator
connectors.
12. Install the harness clips onto the fuel rail.
13. Connect the A/C compressor pressure switch connector.
14. Attach the harness clip to the cylinder head.
15. Install the air cleaner outlet duct into the engine compartment.
16. Disconnect the negative battery cable from the battery.
17. Check the fuel system for leaks by turning the ignition to on, with the engine off for
2 seconds. Turn the ignition to off for 10 seconds. Turn the ignition to on with the
engine off.
Oil Pan
Summary of Contents for TrailBlazer
Page 1: ......
Page 26: ...Fig 3 Typical body and undervehicle maintenance locations Refer to chart for descriptions ...
Page 29: ......
Page 30: ......
Page 31: ......
Page 175: ...Spring free length check Valve spring squareness check ...
Page 192: ...Front of piston mark ...
Page 361: ...5 3L Engine Except Saab Underhood Fuse Block 2003 2005 Early Production ...
Page 469: ...Removing the outer band from the CV boot Removing the inner band from the CV boot ...
Page 470: ...Removing the CV boot from the joint housing Clean the CV joint housing prior to removing boot ...
Page 471: ...Removing the CV joint housing assembly Removing the CV joint ...
Page 472: ...Inspecting the CV joint housing Removing the CV joint outer snap ring ...
Page 473: ...Checking the CV joint snap ring for wear CV joint snap ring typical ...
Page 474: ...Removing the CV joint assembly Removing the CV joint inner snap ring ...
Page 475: ...Installing the CV joint assembly typical ...
Page 553: ...9 Torque the lug nuts to specification 10 Lower the vehicle ...
Page 556: ...Toe in Frame Misalignment Frame misalignment ...
Page 588: ...Bleeding caliper ...
Page 624: ...Manifold gauge set components Refrigerant recovery recycling station ...
Page 676: ...A C Specifications ...
Page 677: ......