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Bender ATICS-2-63A-DIO, Manual

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Bender ATICS-2-63A-DIO Manual Download Page 98

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98

ATICS-DIO_D00080_01_M_XXEN/04.2015

Rated operational current DC............................................................................................................................5 A/DC 30 V
Overvoltage category .........................................................................................................................................................III
Minimum contact rating....................................................................................................................... 10 mA at DC > 5 V

Relay outputs 2…4

Switching element ....................................................................................................... 1 potential-free N/O contact each
Mode of operation, adjustable...........................................................................................................N/O or N/C operation
Adjustable function........................................................................................... see "Settings menu 4: Relay" on page 71
Electrical endurance under rated operating conditions, number of cycles............................................................. 80.000
Contact data according to IEC 61810
Rated operational current AC (resistive load, cos 

φ

=1).............................................................................. 5 A/AC 150 V

Rated operational current DC............................................................................................................................5 A/DC 30 V
Overvoltage category .........................................................................................................................................................III
Minimum switching capacity ................................................................................................................................ 120 mW

BMS interface

Interface/protocol .......................................................................................................................................... RS-485/BMS
Baud rate  .............................................................................................................................................................  9.6 kbit/s
Cable length  ....................................................................................................................................................... ≤ 1200 m
Cable: twisted pair, shielded, shield connected to PE on one side......................... recommended: J-Y(St)Y min. 2 x 0.8
Terminating resistor.................................................................................................................................... 120 Ω (0.25 W)
Device address, BMS bus ......................................................................................................................................... 2…90

EMC

EMC ................................................................................................................................  EN 61326-1 (see CE declaration)
Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3).................................................................... 3K5 (no condensation, no formation of ice)
Transport (IEC 60721-3-2) ...........................................................................................................................................  2K3
Long-term storage (IEC 60721-3-1)............................................................................................................................  1K4
Operating temperature ................................................................................................................................ -25…+55 °C
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3).................................................................................................................................... 3M4
Transport (IEC 60721-3-2) ........................................................................................................................................... 2M2
Long-term storage (IEC 60721-3-1)............................................................................................................................ 1M3

Terminals

Power section

Connection, plug connectors (up to 125 A).............................................................................pluggable screw terminals
Conductor cross section, rigid min./max......................................................................................................... 1.5/35 mm²
Conductor cross section, flexible min./max.  .................................................................................................. 1.5/25 mm²
Conductor cross section AWG/min./max.....................................................................................................................16/2
Stripping length (without ferrules) ..........................................................................................................................20 mm
Tightening torque (Torx® screwdriver T20 or slotted screwdriver 6.5 x 1.2 mm)...................................... 2.5…4.5 Nm

Connection directly at the ATICS®, for plug connectors and the 160 A version ..............................screw-type terminals
rigid (flexible)/conductor sizes...............................................................10…70 mm² (6…50 mm²)/8 (10)…0 AWG
Stripping length ........................................................................................................................................................15 mm 
Tightening torque (hexagon socket 4 mm) ................................................................................................................5 Nm

Torque setting for manual operation (Allen 5 mm) ..................................................................................... approx. 6 Nm

Electronics

Connection ..................................................................................................................................................screw terminals
rigid/flexible/conductor sizes ......................................................................................... 0.14…1.5 mm²/28…16 AWG
Stripping length ..........................................................................................................................................................7 mm 
Tightening torque (slotted screws, screwdriver 2.5 x 0.4 mm) .............................................................. 0.22…0.25 Nm

Summary of Contents for ATICS-2-63A-DIO

Page 1: ...D00080_01_M_XXEN 04 2015 ATICS 2 63A DIO ATICS 2 80A DIO ATICS 4 80A DIO ATICS 4 125A DIO ATICS 4 160A DIO Automatic transfer switching devices for safety power supplies Software version D333 V1 2x D3...

Page 2: ...Stra e 65 35305 Gruenberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E mail info bender de www bender de Bender GmbH Co KG All rights reserved Reprinting only with permission of the publisher Subje...

Page 3: ...2 Changeover 11 3 1 3 Messages 11 3 1 4 Other functions 11 3 2 Functional safety 12 3 2 1 Product life cycle management 12 3 3 Example of application 13 3 4 ATICS tasks 14 3 5 The ATICS functions 14...

Page 4: ...els 35 4 2 7 3 SCADA systems Supervisory Control and Data Acquisition 35 4 2 7 4 Bypass switch option 35 4 2 8 Fastening inserting and securing connections 36 4 3 Other functions 37 4 3 1 Sealing the...

Page 5: ...CS 2 DIO 61 7 3 1 2 Alarm meas values ATICS 4 DIO 62 7 3 2 Menu 2 Changeover 63 7 3 3 Menu 3 History Logger 64 7 3 3 1 Operating example History 65 7 3 3 2 Operating example Config logger 65 7 3 4 Men...

Page 6: ...87 9 1 Periodic verification 87 9 2 Service 88 9 3 Maintenance 88 9 4 Cleaning 88 9 5 Operation with bypass switch 88 9 6 Replace the ATICS 89 9 6 1 Removing the existing ATICS 90 9 6 2 Installing a...

Page 7: ...be kept in an easily accessible location near to the equip ment If you have any questions please do not hesitate to contact our Technical Sales Department We are also happy to provide on site service...

Page 8: ...is a high risk danger that will result in elec trocution or serious injury if not avoided This signal word means that there is a medium risk of danger that can lead to death or serious injury if not...

Page 9: ...fer for example by changing over from the two or four pole systems or by the load current see chapter ATICS tasks on page 14 Please heed the limits of the area of application indicated in the technica...

Page 10: ...y Make sure that the dimension of the UPS special safety power supply source the generator set and the whole wiring is adequate Abide by the relevant applicable national and international standards If...

Page 11: ...ike hospitals 3 1 2 Changeover Automatic changeover to the second redundant line on loss of the preferred supply or when the values are outside the permissible voltage range Voltage monitoring Line 1...

Page 12: ...egrity Level 3 2 1 Product life cycle management Safety must be guaranteed over the entire life cycle from the time it is designed developed manu factured commissioned maintained to the time it is tak...

Page 13: ...larm at at least two points with independent power supplies for func tional safety RCMS Residual current monitors RCMS460 resp RCMS490 for localising residual and operating currents in TT and TN S sys...

Page 14: ...on a rotating shaft This design prevents simultaneous switching of Line 1 and Line 2 The switch has three positions 1 Line 1 switched on 0 Both lines switched off 2 Line 2 switched on Either Line 1 o...

Page 15: ...vice in order to detect a possible short circuit If the preferred line fails and a short circuit current is detected at the same time the ATICS does not change over immediately but only once the circu...

Page 16: ...1 T off 1 T Imp T 0 T Imp Switching back to Line 1 on failure of line 1 2 0 1 T Imp Pulse time 15 30 ms T 0 Dead time T on 1 Response delay ALARM failure voltage Line 1 T 2 1 T 2 1 T 2 1 Return trans...

Page 17: ...o position 0 using an Allen key When power is restored the ATICS switches on the supply again with the set delay time t start Example Line 1 is set as the preferred line 1 0 2 Option Staggered switchi...

Page 18: ...tage output ATICS Voltage Line 2 Time delay 1 0 2 T on 1 T Imp T 0 T Imp T off 1 T Imp T 0 T Imp Generator mode Switching back to Line 1 normal operation with delay on release 1 0 0 2 1 T 2 1 Alarm fa...

Page 19: ...lectronic system is of redundant supply from the Lines 1 and 2 This en sures constant supply to the electronic system even when one line fails If both lines fail the changeover switch remains in the l...

Page 20: ...tch position 4 Selector switch for manual mode selection Also shows the switch position 5 Allen key for manual mode 6 Transparent cover for changeover switch manual mode sealable 7 Wiring diagram for...

Page 21: ...ctor switch for manual mode selection Also shows the switch position 6 Allen key for manual mode 7 Transparent cover for changeover switch manual mode sealable 8 Wiring diagram for Lines 1 2 and 3 9 T...

Page 22: ...System description 22 ATICS DIO_D00080_01_M_XXEN 04 2015...

Page 23: ...the risk of electric shock Before fitting the enclosure and working on the device connections make sure that the power supply has been disconnected and the system is dead In manual mode the ATICS can...

Page 24: ...nsion diagram ATICS 4 DIO Only when using the bypass switch ATICS BP Additional space required for auxiliary contact Adapt the cutout to the terminal cover Dimensions for screw mounting on mounting pl...

Page 25: ...edge of the rail 2 ATICS 2 DIO Use a screwdriver to pull down the lower yellow slide lock C and snap the ATICS into place with slight pressure ATICS 4 DIO Remove bottom green plug connector Use a scre...

Page 26: ...unting screws and to keep the prescribed torque setting The photo shows ATICS 2 DIO The description also applies to ATICS 4 DIO 1 Undo the Allen screws of the terminals C 2 Remove the green connectors...

Page 27: ...een the automatic transfer switching devices and the overcurrent protec tive device downstream are to be laid so that they are short circuit and earth fault proof When choosing back up fuses keep to b...

Page 28: ...en tightened enough Consider a stripping length of 20 mm and do not use ferrules when connecting Lines 1 2 and 3 Note the assignment of the terminals Note especially that the two supplies are always c...

Page 29: ...circuit monitoring GND En Ex Terminals must not be used These terminals are solely intended for future extensions 12 V IN1 GND IN1 Digital input configurable see Settings menu 5 Digital Input on page...

Page 30: ...2 V IN1 GND IN1 Digital input configurable see Settings menu 5 Digital Input on page 73 24 34 44 21 3 alarm relays 1 N O contact each 21 common connection for the three alarm relays IN2 IN3 IN4 IN2 4...

Page 31: ...0080_01_M_XXEN 04 2015 4 2 3 Connection example ATICS 2 DIO basic configuration Risk of destruction if connection incorrect The terminals marked are intended for Bender internal purposes only If this...

Page 32: ...0080_01_M_XXEN 04 2015 4 2 4 Connection example ATICS 4 DIO basic configuration Risk of destruction if connection incorrect The terminals marked are intended for Bender internal purposes only If this...

Page 33: ...0080_01_M_XXEN 04 2015 4 2 5 Connection example ATICS 2 DIO with bypass switch Risk of destruction if connection incorrect The terminals marked are intended for Bender internal purposes only If this i...

Page 34: ...0080_01_M_XXEN 04 2015 4 2 6 Connection example ATICS 4 DIO with bypass switch Risk of destruction if connection incorrect The terminals marked are intended for Bender internal purposes only If this i...

Page 35: ...transfer switching device Mutual monitoring for failure 4 2 7 3 SCADA systems Supervisory Control and Data Acquisition If messages from the ATICS transfer switching device are to be forwarded to a SCA...

Page 36: ...5 x 1 2 mm Tightening torque 2 5 4 5 Nm Connect the connector plugs C with a slotted screwdriver of 2 5 x 0 4 mm Stripping length 7 mm Tightening torque 0 22 0 25 Nm Insert bottom green plug connector...

Page 37: ...t cover is opened the button is no longer pressed and the ATICS switches to manual mode Whenthetransparentcoverisopen makesurethatthisbuttonisnotpressedac cidentally Check and make sure that the messa...

Page 38: ...tor switch in manual mode transparent cover open The locking device can only be locked in switch position 0 Padlock shackle diameter 4 mm 8 mm 3 16 5 16 To lock the changeover function The switch posi...

Page 39: ...he transfer switching device The MK in the technical area is supplied from a fail safe line backed up by battery Risk of missing or false messages on the display on MK TM or FTC MK alarm indicator and...

Page 40: ...way In addition to the alarm also configure a brief message of what to do or who to notify Examples Failure Line 1 Call Building Services Tel 123 BMS chan nel Entry in the menu 1 Alarm meas values Des...

Page 41: ...ge Phase sequence left Asymmetry 3 3 Position 1 Switch position 0 1 2 4 4 t 2 1 or SwitchBackLock Return transfer delay time is ena bled counting backwards or SwitchBackLock Seconds 5 5 Automatic mode...

Page 42: ...on the dead time t 0 the delay on release t off and the return transfer delay time t 2 1 of the ATICS are adjustable and must be adjusted to the requirements of the specific case the short circuit ca...

Page 43: ...d time t 0 and return transfer delay time t 2 1 The factory settings and system specific settings of the ATICS DIO transfer switching device are doc umented on the checklist Please carry out all the w...

Page 44: ...Commissioning settings and testing 44 ATICS DIO_D00080_01_M_XXEN 04 2015...

Page 45: ...Line 2 is ready 4 LED Alarm lights up when there is an alarm message 5 LED COM flashes during communication via the BMS bus 6 INFO Calls up standard information ESC Exits the menu function without cha...

Page 46: ...te displays in the bottom line of the display The device displays alarm messages in the bottom line of the display Also shown there are Switching back interlocking function Manual mode Countdown timer...

Page 47: ...om line of the display The device displays alarm messages in the bottom line of the display Also shown there are Switching back interlocking function Manual mode Countdown timer for return transfer ti...

Page 48: ...and channel of device triggering the message If no button is pressed for a few seconds the standard display reappears Press the again then the main menu will appear The alarm text displayed in case of...

Page 49: ...s test 52 4 Generator Starts generator without changing over Terminate test by pressing the RESET button 53 5 Test communication Communication via the BMS bus is tested by simulating an alarm and send...

Page 50: ...f manual mode is selected for changeover transparent cover open or digital in put set to manual changeover then no changeover can take place under the test menu Autom changeover or Manual changeover A...

Page 51: ...red in the history memory Risk that the test is accidentally not terminated If the test menu 3 Manual changeover is left after changing over to the redun dant line then the ATICS remains in this switc...

Page 52: ...es the date of last changeover as the test date as long as that date is later than the previous entry 2 Cancel Back to test menu Last switch After saving the date on which the next test is due is coun...

Page 53: ...nly when a generator is connected to the redundant line and the associated settings have been carried out see Settings menu 1 Changeover on page 67 To avoid voltage interruptions in the test menu Gene...

Page 54: ...tton to go to the channel setting Press 2 Use the arrow buttons to select the channel for which the alarm message is to be simulated Press to confirm your selection The alarm status will change from n...

Page 55: ...ly monitored so that the end of the alarm condition was not detected Cancel Back to reset menu For all pending alarms the date and time of the reset are entered in the line to in the history mem ory T...

Page 56: ...dundant line Cancel Back to reset menu There are different possibilities to deactivate the switching back interlocking function via a gateway COM4xx CP700 etc via the menu Select RESET SwitchBackLock...

Page 57: ...nu Meaning Exit Exit Changeover reset menu go up one menu level 1 Changeover xxx Number of changeovers performed 2 Alarm 8000 Alarm value for maximum number of changeovers performed Delete Increase al...

Page 58: ...Operation 58 ATICS DIO_D00080_01_M_XXEN 04 2015...

Page 59: ...lowing buttons are used on the main menu Select menu items Confirm selected menu item Enter ESC Exit function or go up one menu level If the device has been without power for several days the time and...

Page 60: ...rself with the menus Exit 1 Alarm meas values 3 History Logger 5 Control 2 Changeover 6 Digital Input 7 Info 1 Changeover Exit 2 Voltage 3 Current 4 Relay 5 Digital Input 6 Data logger 7 Language 8 In...

Page 61: ...evel of the digital inputs 80 7 Info Display information on device type and firmware versions 80 Menu Meaning Exit Exit Alarm meas values menu go up one menu level 1 Line 1 228V Line 1 Measured value...

Page 62: ...Load current on the TN system on phase L2 or CT connection fault 9 I 3 37A Load current on the TN system on phase L3 or CT connection fault 10 I N 0A Load current on the TN system on neutral conductor...

Page 63: ...ine 2 Measured value frequency 29 Asymmetry 0 Line 2 Asymmetry of the phases L1 L2 L3 30 Phase sequence left Line 2 Phase sequence of the phases L1 L2 L3 All messages with the exception of measured va...

Page 64: ...nation 2 Data logger Displays the history of measured values Voltage Line 1 Voltage Line 2 switch position of the changeover switch load current in the TN system downstream of the transfer switching d...

Page 65: ...y Note that the current history memory entry was created as the result of a test initiated on this device 7 3 3 2 Operating example Config logger 1 Use the arrow buttons to select the entry you requir...

Page 66: ...onitoring short circuit detection 70 4 Relay Set the mode of operation and function of the alarm relays 71 5 Digital Input Set the operating behaviour of the digital inputs 73 6 Data logger Adjusting...

Page 67: ...System U1 U2 Voltage Line 1 Voltage Line 2 L Gen Line 1 Generator L1 L2 Line 1 Line 2 AV SV Normal power supply source Safety power supply source SV AV Safety power supply source Normal power supply...

Page 68: ...s Resolution of setting 6 months 11 Reminder Warning time for service interval d day Setting range off 1 30 days Resolution of setting 1 day 12 t Gen Start Time delay for switchover to generator measu...

Page 69: ...both lines Voltage 1 2 Press to confirm your selection Adjusting the settings Also note the time charts on Page 17ff Menu Meaning Exit Exit settings menu Voltage go up one menu level 1 Undervolt Sett...

Page 70: ...confirm your selection Menu Meaning Exit Exit settings menu Current go up one menu level 1 Mode on Current monitoring is switched on off No current monitoring 2 CT STW3 Bender measuring current transf...

Page 71: ...isabled The alarm message Failure Line 2 is suppressed Select a relay as follows 1 Use the arrow button to set the alarm relay Press 2 Use the arrow buttons to select an alarm relay e g Relay 2 or all...

Page 72: ...r on Internal device error 1 x 3 x except 3 50 6 x 7 x 8 x 9 x or BMS bus has no master short circuit distribution board failure distribution board test due service due off 7 Test interval on relay sw...

Page 73: ...here are 0 volts there It is for this reason that you should always set unused digital inputs to off Select the digital input 1 Use the arrow button to set the digital input Press 2 Use the arrow butt...

Page 74: ...connected here The alarm message appears on the display and is passed on via the BMS bus The alarm relay switches when adjusted accord ingly The alarm message has no effect on the changeover function...

Page 75: ...e no effect The function of the input set first has priority If the digital input 1 is no longer activated the function of the digital input with the next number up will be activated Data logger Meani...

Page 76: ...change to the measured value is saved every minute then the service life is increased by about 57 years Select the settings in the Datalogger Modific settings menu in a way that frequent saving over...

Page 77: ...umber of measured values which can be saved is reached the current measured value overwrites the oldest entry no Once the maximum number of measured values which can be saved is reached no further mea...

Page 78: ...r is detected off The presence of a BMS master is not monitored This setting is required when the ATICS is used as a Stand alone device without BMS master Menu Meaning Exit Exit settings menu Clock go...

Page 79: ...ings menu on or off on Password protection is switched on When an attempt is made to open one of the setup menus the entry screen for entering the password appears automati cally Once a valid password...

Page 80: ...nu displays information about the device and the software Press the arrow button sev eral times to display all the information Please have this information to hand if you need to contact us for assist...

Page 81: ...e service code The message is on channel 6 of the BMS bus Short circuit distribution board Short circuit detected Eliminate short circuit Failure distribution board No voltage on Line 3 contact of the...

Page 82: ...3 Changeo ver on page 57 3 12 Maximum number of changeovers exceeded Plan device replacement Alarm can be cancelled see Reset menu 3 Changeo ver on page 57 3 13 Changeover due to overcurrent or short...

Page 83: ...rvice describe the type of fault and quote the three digit error code 8 61 8 66 Fault during changeover process Occurs when the voltage on the new line fails dur ing the changeover Also occurs when th...

Page 84: ...in the menu Settings Interface Failure monitoring see page 77 ATICS does not change over In the last line on the display it indicates t 0 xx s ATICS is waiting for the time delay t 0 to elapse and dis...

Page 85: ...an be imported into another device of the same type This may be required if a device is replaced or when several devices are con figured to perform similar tasks ATICS is constantly being further deve...

Page 86: ...Troubleshooting 86 ATICS DIO_D00080_01_M_XXEN 04 2015...

Page 87: ...al If no local national directives apply at least periodic verification as recom mended by DIN VDE 0100 710 VDE 0100 710 is recommended for use in medical locations Remedy To be performed by Interval...

Page 88: ...to We also recommend regularly checking the Allen screws at the ATICS and the Torx screws of the connectors on the incoming and outgoing lines of the transfer switching device to make sure they are ti...

Page 89: ...the device if the ATICS has reached the end of its useful life or an event has occurred which jeopardises safety e g overvoltage switching if there is a short circuit or component failure Risk of ele...

Page 90: ...to switch position 0 see Connecting the ATICS safely on page 28 3 Remove connections 4 Remove the ATICS Removing the ATICS from rail mounting The photo shows ATICS 2 DIO The description also applies t...

Page 91: ...lso applies to ATICS 4 DIO ATICS 2 DIO Use a screwdriver to pull the lower yellow slide lock G downwards and raise the ATICS slightly from below Now use the screwdriver to pull the upper yellow slide...

Page 92: ...rewdriver to push back the locking hook located approximately in the middle of the cover in each case The photo shows ATICS 2 DIO The description also applies to ATICS 4 DIO Undo the Allen screws of t...

Page 93: ...the ATICS according to the checklist and check for operation see checklist in the appendix of this manual 5 Disable bypass switch Insert bottom green plug connector B and secure with mounting screws...

Page 94: ...ermany these policies are implemented through the Electrical and Electronic Equipment Act of 16 March 2005 According to this the following applies Electric and electronic equipment are not to be inclu...

Page 95: ...95 ATICS DIO_D00080_01_M_XXEN 04 2015 10 Data 10 1 T V test report...

Page 96: ...Amendment 2 2008 12 DIN EN 61558 1 A1 VDE 0570 1 A1 2009 11 DIN IEC 61558 2 15 VDE 0570 2 15 2008 08 The standards marked with were part of the test conducted by T V S d 10 2 Technical data Insulation...

Page 97: ...n 2 Hysteresis for short circuit alarm 5 Cable length Single wire 0 75 mm 0 1 m Single wire twisted 0 75 mm 1 10 m Shielded cable 10 40 m Cable twisted pair shield connected to terminal l at one side...

Page 98: ...Stationary use IEC 60721 3 3 3K5 no condensation no formation of ice Transport IEC 60721 3 2 2K3 Long term storage IEC 60721 3 1 1K4 Operating temperature 25 55 C Classification of mechanical conditi...

Page 99: ...x M5 Dimensions incl terminals W x H x D 234 x 270 x 73 Weight approx 4500 g WeightATICS 2 DIO approx 3400 g WeightATICS 4 DIO approx 4800 g Utilisation category according to DIN EN 60947 Type Ie AC...

Page 100: ...4 relay outputs short circuit detection in the TN system with sealable contact covers on the output and input side bridges on the output side and screw terminals for all connections 4 measuring curre...

Page 101: ...ndicator and test combination MK800 Alarm indicator and test combination TMK SET Configuration software for MK2430 MK800 and TM800 ATICS BP 4 80A SET Bypass switch set comprising Bypass switch 80 A as...

Page 102: ...Data 102 ATICS DIO_D00080_01_M_XXEN 04 2015...

Page 103: ...erating theatre lights 15 Operation 45 condition 48 fault free 46 47 Ordering information 100 Overcurrent or short circuit current 57 63 P Password 49 66 Periodic verification 87 Personnel 9 Power sup...

Page 104: ...G P O Box 1161 35301 Gruenberg Germany Londorfer Stra e 65 35305 Gruenberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E mail info bender de www bender de Fotos Bender Archiv und bendersystembau Arc...

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