insta-KLEEN
™ MANUAL
1MANUL334
Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681
39
Installation
Utilities
Things to Know:
•
If your configuration consists of one set of mitters and a set of tall wheels, the mitters can be connected
to “Zone
1” and
the wheels can be connec
ted to “Zone 2”.
•
If your configuration has Quad Wave Mitter, a Wave Across a set of tall wheels and a set of Low Side Washers,
it is recommended that you install the Quad Wave Mitter and the
tall wheels on “Zone 1”,
while installing the
Wave Across and the
Low Side Washer on “Zone 2”.
•
If one Rinse Arch for RO
and
the Presoak option was purchased, remove the Rinse Arch Valve from the ICC
(shown above) and plumb it in-line with the RO Unit and the Rinse Arch. Plumb a lo
nger 1/2” poly
-flow line from
the Wax Pump to the Injector at the Tee on the Solenoid Valve
Water General
Note:
The water supply line should have a field-supplied ball valve shut-off.
Note:
The water supply MUST be 1” (25.4mm) diameter copper pipe @ 40 to 60 PSI (275 to
413kPa).
Water (Fresh Water)
1) From th
e 1” (25.4mm) main water feed install a “tee” to feed the water manifold using hose drops
from copper tube fitting to the two barbed hose fittings on the water manifold. This can be Spot
Free water if no Presoak Option has been installed.
Water (Fresh and Reclaim)
1) Install one fresh water sup
ply; 1” (25.4mm) using a hose drop from copper tube fitting to barbed
hose fitting located to the rear of the water manifold. This can be Spot Free (RO) water if no
Presoak option is installed.
2) Install one reclaim water
supply, 1” (25mm) using a hose drop from copper to barbed hose fitting
located on the front of the water manifold. This can be Fresh water if no Reclaim is supplied.
Note:
It is recommended that a licensed electrician and a professional plumber are contracted to
perform all of the electrical and water installations.
If Presoak Option
is installed and Spot Free water is available for rinse, the Spot Free should be
plumbed directly to the Rinse Arch.
3) Connect all water lines from equipment to Solution Delivery per overview shown on the next page.
Water Manifold Assembly
The water manifold assembly is part of the ICC. It comes wired from the factory but modification
may need to be performed to match the system. It consists of one injection pump, three
solenoid valves and a dual chambered manifold. Additional options on this assembly include
drying agent, and pre-soak. It comes wired from the factory as reclaim/fresh mixed with
chemical in front chamber, and fresh in back chamber of manifold.
Injection Pumps
– these pumps pump exact amounts of chemical. The amount of chemical is
adjustable by adjusting knobs on face of the pumps. The two adjustments are rate of stroke and
stroke. Rate of stroke increases or decreases the number of strokes per second. The stroke
adjustment increases or decreases the chemical volume per stroke.
NEVER adjust chemical
pumps unless output is on and pump is running.
Solenoid Valve
– The solenoid valves are electrically controlled normally closed water valves.
They open when 110VAC applied.
Summary of Contents for insta-KLEEN
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