Belanger insta-KLEEN, Owner'S Manual

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insta-
KLEEN™ MANUAL
42
Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681
1MANUL334
System Startup
Initial Start-up and Adjustment
1) If Gyro Wrap ™ installed, confirm the modifications shown on sheet 6 of the electrical prints have been completed.
2) Check for proper voltage on top side of Main Disconnect located in the ICC.
3) Check for 110VAC at top side of Main Disconnect Auxiliary contact and 101. Possibly check supply for GFCI
tripped.
4) Pull out all E-Stops.
5) Turn on CB1 and CB2 in the ICC.
6) Switch all output modules to OFF position. Then switch zone1 and zone 2 equipment to the ON position.
7) Confirm that all equipment is ready to be run and that area is free of people and debris.
8) Shut door and turn ON Main Disconnect.
9) Observe components for proper rotation. If no motion, check remote E-Stop operation.
10) Turn OFF Main Disconnect.
11) If any components are rotating in the wrong direction, open ICC door and swap T2 and T3 wires of that component
and return to step 6. Once all equipment rotating in correct direction, go to STEP 11.
12) Open ICC door.
13) Switch all output modules to OFF position.
14) Turn ON Main Disconnect.
15) Perform initial startup procedures for all components in the tunnel. Refer to individual manuals for component
startup procedures (if applicable).
16) Check Photo Eye operation by confirming that the input light X2 on PLC is ON when Photo Eye not blocked. It
should be OFF when Photo Eye blocked. Check both states.
17) Check Treadle operation (if treadle installed) by confirming that the input light X1 is OFF when not on the Treadle. It
should be ON when vehicle is on Treadle. Check both states.
18) If Conveyer installed, check Roller count operation. Input light X3 should be ON when Conveyor trap door down. It
should be OFF when trap door up from Roller coming through. Check both states.
19) If POS or wash enable device used, check WASH ENABLE for proper operation – input X0 should be OFF when
system at rest. It should be pulsed ON once to enable one vehicle. If wash enable devise not used X0 should be
tied to 0VDC.
20) Check Roller-Up operation (if conveyer installed and is ready for operation). To do so, turn Roller-up output ON and
confirm Roller gate lifts. Turn Roller-Up output OFF and confirm that gate lowers. Then repeat while Conveyer is
running and confirm that Rollers surface correctly. Switch output to AUTO position when done.
21) Prime each pump with appropriate chemical by turning corresponding ICC pump switch to the ON position. Rotate
and set stroke rate (small knob on the pump) and stroke length (large knob on the pump) to 100%. Close priming
valve when fluid reaches pump.
22) Adjust pumps to desired titration and dilution ratios ( NEVER ADJUST WHILE PUMPS ARE OFF ).
23) Run test vehicles and fine tune ICC settings and adjust equipment.