123
Drive Train/Track/Brake
Systems
This section has been organized into sub-sections for ser-
vicing drive train, track, and brake systems; however,
some components may vary from model to model. The
technician should use discretion and sound judgment
when removing and installing components.
NOTE: Whenever a part is worn excessively, cracked,
or damaged in any way, replacement is necessary.
SPECIAL TOOLS
A number of special tools must be available to the technician
when servicing the drive train, track, and brake systems.
NOTE: Special tools are available from the Arctic
Cat Service Parts Department.
Drive Belt
If the drive belt is longer than specified, the drive clutch
and driven clutch will not achieve full shift ratio. This will
result in poor acceleration and a decrease in top speed.
If the drive belt is shorter than specified, the starting ratio
will be higher causing the belt to slip. A too-short drive
belt will cause a bog on engagement and will not allow
the engine to reach peak RPM.
NOTE: A thinly-worn drive belt may produce the
same effect as one that is too long.
NOTE: A stiff belt causes a HP loss to the track. As
a belt warms up, it gets more flexible and transmits
power with less HP loss.
NOTE: When installing a new drive belt, see After
Break-In Checkup - Drive Belt Break-In in the General
Information section.
REMOVING
1. With the engine off, remove the left-side access
panel. Loosen the 1/4 turn on the lower console.
2. Remove the cap screw, washers and sheave adjuster
from the end of the driven clutch; then remove the
cap screw, lock washer, and washer from the
adjuster.
NOTE: Assure that the shims and O-ring are not
removed from the adjuster.
0743-395
3. Reverse the adjuster and install the cap screw with-
out washers into the adjuster. Install the sheave
adjuster and cap screw onto the driven clutch; then
tighten the cap screw until the movable sheave opens
far enough to allow the belt to be removed.
4. Remove the drive belt from the driven clutch first;
then from the drive clutch.
INSTALLING
1. Place the drive belt (so the arrow is pointing toward
the front of the snowmobile) in the drive clutch; then
between the sheaves of the driven clutch.
2. Install the sheave adjuster in its original position
(beveled side out); then install the cap screw, lock
washer, and washer into the driven clutch. Tighten
the cap screw
(threads coated with blue Loctite
#243)
to 20 ft-lb.
3. Secure the left-side console and access panel.
Drive Clutch
CHANGING CAM ARMS/SPRINGS
Removing
1. Using Drive Clutch Bolt Tool, remove the torx-head
screw and lock washer securing the drive clutch to the
crankshaft.
NOTE: Before installing the clutch puller, apply oil
to the threads of the puller and a small amount of
grease to the tip of the puller.
Description
p/n
Drive Clutch Bolt Tool
0644-281
Driven Shaft Bearing Spanner Wrench Kit - Socket
0644-516
Bearing Removal and Installation Tool
0644-167
Movable Sheave Bearing Tool
0644-594
Brake Disc Socket Wrench
0644-481
Clutch Alignment Bar
0644-428
Drive Clutch Puller
0744-062
Drive Clutch Spanner Wrench
0644-136
Driven Clutch Compressor Tool
0644-444
Driven Clutch Puller
0644-469
Clutch Alignment Bar (Parallelism)
0644-509
Rear Suspension Spring Tool
0144-311
Reverse Gear Adjustment Gauge
0644-244
Roller Pin Removal Tool
0644-276
Gear Case Drain Fitting
0644-552
Driven Shaft Bearing Wrench
0644-516
Deep Socket
0444-237
Brake Caliper Bearing Puller
0744-067
CAUTION
Never attempt to substitute any other drive clutch puller for
the recommended puller or severe clutch damage will occur.
Summary of Contents for 2014 XF 2-STROKE
Page 1: ...SNOWMOBILE SERVICE MANUAL 2014 ZR XF M 2 STROKE...
Page 3: ......
Page 39: ...36 600_14_2...
Page 47: ...44 800_12_2...
Page 122: ...119 Troubleshooting Servomotor SERVO1A14...
Page 123: ...120 SERVO2rv14...
Page 152: ...149 0747 413 M Models...
Page 196: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2259 956...