112
EL-006A
7. Loosen the four clamps securing the throttle body;
then lift up the throttle body and disconnect the cool-
ant lines. Set the throttle body up and out of the way.
8. Remove the intake boot from the chassis.
9. Remove the cable ties (A) securing the positive cable
to the starter motor; then remove the nut securing the
positive cable.
10. Remove the four cap screws (B) securing the starter
motor to the engine.
CWI-108A
DISASSEMBLING PINION
1. Place a 12 mm socket over the end of the pinion shaft
and tap the socket gently with a hammer.
NOTE: This procedure will dislodge the snap-ring
retainer and expose the snap ring.
2. Using a suitable pliers and flat-head screw driver,
remove and discard the snap ring.
3. Remove the snap-ring retainer (note end-for-end ori-
entation), pinion spring, spring retainer, and pinion
gear. Retain all components.
CLEANING AND INSPECTING PINION
1. Using parts-cleaning solvent, wash grease from the
pinion gear. Dry with compressed air.
2. Inspect the pinion gear for wear. If the gear is worn
or chipped, replace the pinion assembly.
3. Inspect the inner gear and housing. If the gear shows
any signs of wear, replace the pinion assembly.
4. Inspect the inner housing for tightness and cracks. If
the housing shows any signs of being loose or
cracked, replace the pinion assembly.
5. Inspect the pinion return spring for wear. If the
spring shows any worn areas, replace the spring.
ASSEMBLING PINION
1. With low-temperature grease applied to the threads
of the pinion shaft, slide the pinion gear, spring
retainer, pinion spring, and snap-ring retainer (note
end-for-end orientation) onto the shaft in their origi-
nal positions.
2. Place new snap ring over the end of the pinion shaft;
then slide the snap ring over the shaft. Using a 12
mm socket and a hammer, gently tap the snap ring
into the groove on the shaft.
3. Pull the end cap over the snap ring to lock it in place.
TESTING STARTER MOTOR
NOTE: Before installing the starter motor, perform
test to ensure proper operation using the following
procedure.
1. Attach a black jumper cable to a good ground on the
starter.
2. Attach the opposite end of the black jumper cable to
the negative post of a good 12V battery.
3. Attach the red jumper cable to the positive post of
the battery.
4. Holding the starter firmly down on a work bench,
touch the red jumper cable to the positive cable stud
of the starter.
NOTE: The starter motor must instantly spin at a
high RPM. On the 6000 the pinion must snap out
against the stopper. If the motor does not spin,
remove the red cable immediately. Check the battery
condition and all connections.
INSTALLING (8000)
1. Secure the starter motor to the starter motor mount-
ing bracket using two cap screws (A) (threads coated
with blue Loctite #243 and one Allen-head screw (B)
(threads coated with blue Loctite #243). Tighten the
Allen-head screw (B) to 25 ft-lb. Tighten the cap
screws (A) to 25 ft-lb.
! WARNING
When using compressed air to dry components,
always wear safety glasses.
! WARNING
Be sure to keep clear of the pinion gear area as it will
spin at a high RPM when the red cable is touched to
the positive stud. Personal injury may result if contact
is made with a spinning pinion.
Summary of Contents for 2014 XF 2-STROKE
Page 1: ...SNOWMOBILE SERVICE MANUAL 2014 ZR XF M 2 STROKE...
Page 3: ......
Page 39: ...36 600_14_2...
Page 47: ...44 800_12_2...
Page 122: ...119 Troubleshooting Servomotor SERVO1A14...
Page 123: ...120 SERVO2rv14...
Page 152: ...149 0747 413 M Models...
Page 196: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2259 956...
