97
5. Connect the wiring harness to each injector and
throttle position sensor.
NOTE: Install the air silencer, shock mount bracket
support, and the expansion chamber (see the Engine-
Related Items section).
6. Place the rear of the snowmobile on a shielded safety
stand and start the engine without touching the throt-
tle. It may idle slowly and stop. Restart using the
same procedure until the engine starts and builds
RPM on its own.
7. Check the cooling system and adjust the throttle
cable as necessary.
Throttle Cable
REMOVING
1. Loosen the throttle cable from the bracket; then
remove the throttle cable from the pulley on the
throttle body lever shaft.
2. Remove the cable ties securing the throttle cable.
3. Remove the throttle cable ends from the throttle
lever and from the throttle control housing.
INSTALLING/ADJUSTING
1. Install the throttle cable into the throttle control
assembly making sure the cable snaps into place.
2. Install the throttle cable end on the throttle lever.
3. Route the throttle cable from the throttle control assem-
bly to the throttle body assembly and oil-injection
pump; avoid any sharp bends or moving components.
4. Attach the throttle cable to the pulley on the throttle
body shaft.
5. Secure the throttle cable to the handlebar and steer-
ing post with cable ties.
6. Adjust the throttle cable tension by turning the jam nuts
in the appropriate direction until 0.030-0.060 in. free-
play exists in the throttle lever and the butterfly com-
pletely opens and closes. Tighten the jam nuts securely.
741-518A
7. Synchronize the oil-injection pump (see Oil-Injec-
tion Pump in this section).
Fuel Pump
TESTING
1. Remove the seat assembly; then remove the upper
and lower console panels.
2. Disconnect the gasline hose connector hose from the
outlet of the fuel pump by pressing inward on the
white connector, pressing in the black release, and
finally pulling back on the hose.
XM211A
3. Connect Fuel Pressure Test Kit to the fuel pump and
fuel hose.
CAUTION
Verify the oil pump rod linkage is properly installed or
damage to the engine will occur.
CAUTION
When installing the throttle bodies, make sure the
gasline hose is properly routed to avoid premature
wear and/or contact with exhaust components.
CAUTION
Compress the throttle control lever to ensure free
movement. If the throttle cable sticks or binds, correct
the problem before starting the engine.
WARNING
Since the fuel supply hose may be under pressure,
remove it slowly to release the pressure. Place an
absorbent towel around the connection to absorb gas-
oline; then remove the hose slowly to release the pres-
sure. Always wear safety glasses when removing the
fuel hoses.
Summary of Contents for 2014 XF 2-STROKE
Page 1: ...SNOWMOBILE SERVICE MANUAL 2014 ZR XF M 2 STROKE...
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Page 122: ...119 Troubleshooting Servomotor SERVO1A14...
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Page 152: ...149 0747 413 M Models...
Page 196: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2259 956...