Amazone UF 1002 Operating Manual Download Page 188

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Cleaning, maintenance and repairs

188

UF02 BAG00225.3 09.22

14.4

Securing the raised boom

Secure the boom with a locking pin against acci-
dental lowering before working on the boom.

1. Raise the boom slightly higher than the pin-

ning position.

2. Secure the boom with the locking pin (1).

This is only intended for brief periods of work un-
der the sprayer boom.

(1) Locking pin secures the boom

(2) Locking pin in parking position

Summary of Contents for UF 1002

Page 1: ...UF 1002 UF 1302 UF 1602 UF 2002 Mounted field sprayer with Comfort Package CP MG6980 BAG00225 3 09 22 Printed in Germany Please read this operating man ual before commissioning Keep it in a safe plac...

Page 2: ...self The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind...

Page 3: ...r of manufacture Factory Basic weight kg Permissible total weight kg Maximum load kg Manufacturer s address AMAZONEN WERKE H DREYER SE Co KG Postfach 51 D 49202 Tel E mail Hasbergen Germany 49 0 5405...

Page 4: ...implement or is only available in certain markets The sales docu ments provide information on the equipment of your implement or consult your dealer for more detailed information All information in t...

Page 5: ...manual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators...

Page 6: ...s working 29 2 16 Safety information for users 30 2 16 1 General safety and accident prevention information 30 2 16 2 Hydraulic system 33 2 16 3 Electrical system 34 2 16 4 Universal joint shaft opera...

Page 7: ...Nozzle filters 83 5 15 Exterior wash down kit optional 84 5 16 Work lights 85 5 17 Front tank FT 1001 FT1502 85 5 18 Camera system 86 5 19 Personal protective equipment safety kit 87 6 Construction an...

Page 8: ...8 11 3 2 Filling the spray liquid tank via the suction port 149 11 3 3 Filling the spray liquid tank through the pressure connection 152 11 3 4 Adjusting the agitator 153 11 4 Flushing in the agents 1...

Page 9: ...oil 200 14 9 3 Checking and replacing the suction and pressure side valves 202 14 9 4 Checking and replacing piston diaphragms workshop work 203 14 10 Eliminating limescale in the system 205 14 11 Me...

Page 10: ...e operating manual All the directions specified in the operating manual are always seen in the direction of travel 1 3 Diagrams Instructions and responses Activities to be carried out by the user are...

Page 11: ...replace damaged warning symbols If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged to c...

Page 12: ...se shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or...

Page 13: ...h or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or...

Page 14: ...ccessible for the user and mainte nance personnel Check all safety equipment regularly 2 4 Safety and protection equipment Before starting up the machine each time all the safety and protection equipm...

Page 15: ...nstructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about th...

Page 16: ...arly check that bolted connections are firmly secured and tighten if necessary When the maintenance work is completed check the function of the safety devices 2 10 Design changes You may make no chang...

Page 17: ...re and wear parts from third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused b...

Page 18: ...symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The colu...

Page 19: ...neral safety instructions UF02 BAG00225 3 09 22 19 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machin...

Page 20: ...General safety instructions 20 UF02 BAG00225 3 09 22 Super S boom...

Page 21: ...General safety instructions UF02 BAG00225 3 09 22 21 Q Plus boom...

Page 22: ...rms This danger can cause extremely serious and potentially fatal injuries It is forbidden to ride on the machine or climb the machine when it is running This also applies to machines with treads or p...

Page 23: ...ce or the hydraulic locking device MD 094 Danger from electric shock or burns due to unintentional contact with electric transmis sion lines or from approaching high voltage transmission lines without...

Page 24: ...ct with hazardous materials due to improper handling Causes serious potentially fatal injuries any where on the body Put on the personal protective equipment Before coming into contact with hazardous...

Page 25: ...the body Read and observe the instructions in the operating manual before carrying out any maintenance or repair work If you are injured by hydraulic fluid contact a doctor immediately MD 114 This sym...

Page 26: ...ody It is not allowed to work on this component MD 199 The maximum operating pressure of the hydrau lic system is 210 bars MD 210 Danger from intervention in the machine e g installation adjusting tro...

Page 27: ...ic fluid contact a doctor immediately MD 224 Risk of contact with hazardous materials due to improper use of clear fresh water from the hand wash tank This danger can cause extremely serious and poten...

Page 28: ...ing These dangers can cause extremely serious and potentially fatal injuries Before uncoupling the field sprayer attachment always pull the parking supports out of their transport position into the pa...

Page 29: ...d working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences Risk to the environment throu...

Page 30: ...traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Coupling and uncoupling the machine Only connect and transport the machine with tractors...

Page 31: ...stable Use of the machine Before starting work ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is alre...

Page 32: ...ibed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balan...

Page 33: ...ydraulic hose lines checked at least once a year by an expert to ensure they are in safe working order Replace the hydraulic hose lines if they are damaged or worn Only use gen uine AMAZONE hydraulic...

Page 34: ...ection to the on board power supply the user is responsible for checking whether the installation might cause faults on the vehicle electronics or other com ponents Ensure that the retrofitted electri...

Page 35: ...tor engine is shut off Always switch off the universal joint shaft whenever excessive bending occurs or it is not needed WARNING After the universal joint shaft is switched off there is a danger of in...

Page 36: ...handling of crop protection pro ducts regulations on dosing applications and cleaning Pay attention to crop protection legislation regulations It is forbidden to store contaminated protective equipme...

Page 37: ...al protective equipment if you could come into con tact with crop protection products or fertiliser during one of the following activities filling of the spray liquid tank and addition of chemicals sp...

Page 38: ...e way Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines Spare parts must meet at least the specified techni...

Page 39: ...d unloading Loading using a lifting crane The machine has two attachment points Danger When loading the machine using a lifting crane use the marked attach ment points for lifting belts Danger The min...

Page 40: ...Two part flushing water tank 7 Flushing water tank fill level indicator 8 Lower coupling point 9 Upper coupling point quick coupling sys tem 10 Sprayer and agitator pump 11 Flushing water pump 12 Par...

Page 41: ...Product description UF02 BAG00225 3 09 22 41 1 Folding sprayer boom 2 Part width section fittings 3 Shelf for the suction hose 4 Outer rinsing unit 5 Rear camera...

Page 42: ...to pre vent the machine from falling over when parked Transport locking mechanism to prevent the Super S boom from folding out unintention ally 1 Visual check of the Super S boom lock 1 Transport lock...

Page 43: ...1 Rear lights brake lights turn indicators re quired if the turn indicators on the tractor are obscured 2 2 warning signs 3 1 registration plate holder with lighting re quired if the registration plat...

Page 44: ...han 1 5 Restrictions for use on slopes 1 Driving on slopes with a full spray liquid tank 2 Driving on slopes with a partially full spray liquid tank 3 Application of residual quantities 4 Turning 5 Fo...

Page 45: ...an Elancolan and Teridox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to repre sent a comprehensive list In particular we warn against...

Page 46: ...tion are valid No one may stand in the machine danger area if the tractor engine is running with the PTO shaft hydraulic sys tem connected if the tractor and machine are not protected against unintent...

Page 47: ...Directives Standards designation The implement complies with the Implement directive 2006 42 EC EMC directive 2014 30 EC 4 11 Technically possible maximum application rate The application rate of the...

Page 48: ...agitator capacity Calculation formula for the application rate in l min Agitator capacity per minute 5 of the tank volume Permissible application rate Pump capacity 0 05 x nominal tank volume l min l...

Page 49: ...th Category 3 top link pin Spray pressure ad justment Electric Spray pressure set ting range 0 8 10 bar Spray pressure dis play digital spray pressure display Pressure filter 50 80 100 mesh Agitator I...

Page 50: ...Nozzle height from to 500 mm 2100 mm 4 13 2 Spraying technology Part width sections depending on the working width Super S1 sprayer boom Working width Number Number of spraying nozzles width sections...

Page 51: ...m 7 6 6 6 6 6 6 6 9 6 4 4 5 4 5 4 4 6 11 3 3 4 4 5 4 5 4 4 3 3 24 m 5 9 10 10 10 9 7 6 6 8 8 8 6 6 9 6 5 6 5 4 5 6 5 6 11 4 4 5 4 5 4 5 4 5 4 4 27 m 27 21 15 m 7 9 6 8 8 8 6 9 9 6 6 6 6 6 6 6 6 6 11...

Page 52: ...l min 299 l min 10 bar 156 l min 199 l min 249 l min 298 l min Power require ment 0 3 kW 10 bar 3 6 kW 4 2 kW 5 3 kW 6 3 kW Design Roller pump Piston diaphragm pump Pulsation damp ing Oil damping Max...

Page 53: ...5 19 5 7 5 0 10 0 15 0 16 0 1 5 17 5 9 5 0 11 0 16 0 17 0 1 5 18 5 11 5 5 15 5 21 0 17 5 1 5 19 0 21 15 m 7 5 0 10 0 15 0 16 0 1 5 17 5 18 8 1 5 20 3 9 5 0 11 0 16 0 17 0 1 5 18 5 11 5 5 15 5 21 0 17...

Page 54: ...imum permissible payload is prohibited Risk of accident due to unstable driving conditions Carefully determine the payload and therefore the permitted filling amount for your machine Not all filling m...

Page 55: ...lding 25 l min Hydraulic spray pump drive 50 l min Implement hydraulic fluid HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hy draulic fluid circuits of all standard tracto...

Page 56: ...the part width section valves 5 via the pressure filter 4 The part width section valves take over the distribution to the spray lines Alternatively through the pressure filter 4 to the single nozzle c...

Page 57: ...or spray liquid tank optional flushing water tank 9 Pressure filling switch tap FD 10 Suction filter 11 Pressure filter 12 Pressure filter drain stop tap DE 13 Drain for residual quantity from the spr...

Page 58: ...l spray liquid tank via suction con nection suction from the induction bowl Supply induction bowl Switch the functions simultaneously Sprayers Internal cleaning Pay particular attention to the corre s...

Page 59: ...Activate the liquid circulation on the pressure side The spray liquid can flow Switch tap is locked Hand lever cannot be turned function se lection not possible Liquid circulation blocked on the press...

Page 60: ...is electrically switched via the TwinTerminal Switch tap source for induction bowl QU Use liquid from the suction valve chest for the induction bowl Use filling water from the pressure connection for...

Page 61: ...Construction and function of the basic machine UF02 BAG00225 3 09 22 61 Pressure filling switch tap FD Filling the spray liquid tank Filling the flushing water tank Empty spray liquid tank stop tap...

Page 62: ...3 Canister flushing push button 4 The open folding cover can be used as a shelf 5 Switch tap EA 6 Handle to swivel the induction bowl into working or transport position 7 Switch tap EB 8 Spray pistol...

Page 63: ...asic machine UF02 BAG00225 3 09 22 63 5 2 2 Switch taps on the induction bowl Switch tap EA External cleaning of induction bowl Flush in agent with mixing nozzle Switch tap EB Clean canister clean ind...

Page 64: ...e parking support is moved into parking position or transport posi tion by manually pulling on the rod Parking supports in parking position Hook the pulling rod on the lug 1 and pull to move the parki...

Page 65: ...op link pin with Category 3 ball sleeve Category 3N Couple the Category 3 lower link ball on the in side Category 3 Couple the Category 3 lower link ball on the outside Bolt on deflector guides for th...

Page 66: ...AG00225 3 09 22 5 5 Quick coupling system The quick coupling system serves to facilitate mounting the field sprayer on the tractor Coupling and transport Hand lever for the coupling system is raised U...

Page 67: ...ng the supporting chain Before each use check that all PTO shaft protective devices are installed and fully func tional the clearance around the PTO shaft is sufficient in all oper ating positions Ins...

Page 68: ...same type Read and follow the operating manual provided for the PTO shaft Correct use and maintenance of the PTO shaft prevents serious accidents When coupling the PTO shaft refer to the operating ma...

Page 69: ...4 Clean and grease the tractor universal joint shaft 5 Fit the latch of the PTO shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer...

Page 70: ...haft that have become hot particularly clutches 1 Uncouple the machine from the tractor Refer to the section Un coupling the machine page 127 2 Drive the tractor up to the machine leaving a clearance...

Page 71: ...stuck on the implement for the markings that illustrate the respective hydraulic function The tractor control unit must be used in different types of activa tion depending on the hydraulic function L...

Page 72: ...c system is depressurised on both the machine and trac tor sides If you are injured by hydraulic fluid contact a doctor immediately Oil return flow Profi folding Maximum permissible pressure in oil re...

Page 73: ...e engine speed You must also consider the tractor s own require ments An oil shortage impairs the functioning of the implement and can cause damage to the implement Load sensing operation For load sen...

Page 74: ...hydraulic hose lines for correct tight seating 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic plug for the hydraulic hose li...

Page 75: ...lation of the application rate l ha depending on the quantity target quantity entered and the current operational speed km h 5 8 1 Control terminal The Control terminal can be used to enter machine sp...

Page 76: ...off Current spread rate speed worked area total area quantity applied and overall spread rate working time and distance travelled are continu ously detected See also the AMASPRAY operating manual 5 9...

Page 77: ...the right until tight The maintenance cover is only used to check the spray liquid and is not suitable for filling the tank 5 10 1 Maintenance platform with ladder To climb up pull out the ladder wit...

Page 78: ...points using the suction hose 1 Suction hose 2 Quick coupling 3 Suction filter for filtering the intake water 4 Non return valve Prevents liquid already in the spray liquid tank from running out if th...

Page 79: ...lushing water tank introduces clear fresh water to the mixture The water serves to thin the residue in the spray liquid tank at the end of spraying operation clean flush the whole field sprayer in the...

Page 80: ...Soap dispenser 4 Discharge Before using the hand wash facility fold down the induction bowl and open the cover to collect the wash water Only fill the fresh water tank with clear fresh water WARNING...

Page 81: ...the tractor PTO shaft for the pump drive is 540 rpm Hydraulic pump drive The maximum permissible pump speed is 540 rpm The pump speed is reached at an oil vol ume flow of 43 l min Flushing water pump...

Page 82: ...s of filters and mesh sizes The mesh sizes for the self cleaning pressure filter and the nozzle filters must always be smaller than the nozzle opening of the nozzles in question Ensure that the use of...

Page 83: ...liquid tank Overview of the pressure filter inserts 50 mesh inch standard blue for nozzle size 03 and larger Filter area 216 mm Mesh size 0 35 mm 80 mesh inch yellow for nozzle size 02 Filter area 216...

Page 84: ...essure hose 3 Spray gun Operating pressure 10 bar Water output 18 l min WARNING Danger from liquids escaping under pressure and contamination with spray liquid if the spray gun is acti vated accidenta...

Page 85: ...y from the tractor is required operation via the control box Power supply and operation via ISOBUS Work floodlights LED individual nozzle illumination 5 17 Front tank FT 1001 FT1502 The front tank is...

Page 86: ...does not replace the operator s awareness of the immediate surroundings Before manoeuvring ensure that there are no people or objects in the manoeuvring area by taking a direct look The implement can...

Page 87: ...n of the basic machine UF02 BAG00225 3 09 22 87 5 19 Personal protective equipment safety kit The safety kit is the personal protective equip ment for handling crop protection products as a handy safe...

Page 88: ...ernatively 25 cm Profi folding The boom is operated via the control terminal To do this locate tractor control unit red during use See operating manual for software ISOBUS Depending on the implement e...

Page 89: ...rts while the tractor engine is running Ensure that all personnel maintain an adequate safety distance from moving machine parts Instruct personnel to leave the swivel range of any moving machine part...

Page 90: ...ificantly reduced speed for spraying operation to avoid the sprayer boom swinging out and coming into contact with the ground with the swing compensation locked Unless the sprayer boom is guided smoot...

Page 91: ...ed For illustration purposes in this image the pro tective device has been removed from the swing compensation The locking mechanism for the vibration com pensation is displayed on the control termina...

Page 92: ...r boom 92 UF02 BAG00225 3 09 22 Spacer The spacer prevents collisions of the boom with the ground When using certain nozzles the spacers are within the spray cone In this case attach the spacers horiz...

Page 93: ...ack to the spray liquid tank only with control terminal 6 Valve and reverse tap for DUS system 7 External cleaning 8 Spacer 9 Nozzle pipe protection 10 Visual check of the locking mechanism for the Su...

Page 94: ...ing height adjustment until the catching lugs 1 are released from the catching sockets 2 The transport safety catch unlocks the sprayer boom from the transport position The figure shows the unlocked s...

Page 95: ...ntil both boom packages are folded out the individual segments of the two booms are fully folded out and the swing compensation is unlocked The appropriate hydraulic cylinders lock the boom in its wor...

Page 96: ...om folds in WARNING After folding in the boom lifts into the transport position Interrupt the folding process at the right point 4 Align the sprayer boom using tilt adjustment so it is parallel to the...

Page 97: ...Lockable swing compensation 6 Tension springs for parallel boom alignment 7 Shock absorber 8 Flow meter for determining the spray rate l ha only with quantity regulation 9 Return flow meter for deter...

Page 98: ...ty catch releases the locked boom package height approx 2 3 of the boom carrier length The transport safety catch unlocks the sprayer boom from its transport position and the sprayer boom can then be...

Page 99: ...ooms are fully folded out and the swing compensation is unlocked When unfolding first the right hand and then the left hand boom folds out The swing compensation is unlocked when the green section of...

Page 100: ...that the sprayer boom is a minimum of one metre off the ground The automatic transport safety catch locks the folded left hand boom 3 Switch off the boom part width sections of the left hand boom 4 Du...

Page 101: ...g width keep the outer part width sections switched off Case 2 Number of nozzles outer part width section Number of nozzles on the foldable outer element Close the outer nozzles manually triple nozzle...

Page 102: ...sections have to be activated in the on board computer 1 Boom width reduction 2 Boom width damping Optional for UF02 A Stop tap opened B Stop tap closed Working with reduced working width 1 Reduce the...

Page 103: ...he inner sensor DistanceControl plus Disconnect the inner sensor 6 5 Boom extension option The boom extension increases the working width infinitely up to 1 20 metres 1 Boom extension in transport pos...

Page 104: ...terminal Depending on the model it is set either via the control terminal or tractor control unit beige See the operating manual for the operating terminal 6 7 Distance Control The Distance Control r...

Page 105: ...part width section valves and DUS pressure circulation system Spray lines with single nozzle control and DUS Pro pressure circulation system 1 Flow meter 2 Flow meter 3 Boom part width section valves...

Page 106: ...ines to 2 l The constant circulation of liquid enables production of an even spray pattern right from the start because spray liquid is available at every spraying nozzle immedi ately after the spraye...

Page 107: ...ipping 3 Spring element 4 Shutter holds the entire diaphragm valve in the nozzle body 5 Nozzle filter fitted as standard on machines with 50 mesh inch is inserted from below into the nozzle body 6 Rub...

Page 108: ...y positioned nozzle is supplied Quadruple nozzles optional The arrow indicates the vertical nozzle that is being supplied The quadruple nozzle body can be equipped with a 25 cm nozzle holder This resu...

Page 109: ...Construction and function of the sprayer boom UF02 BAG00225 3 09 22 109 Install the 25 cm nozzle holder If the 25 cm nozzle holder is not used close the supply with plugs...

Page 110: ...cm further out right at the edge of the field can be electrically switched on Electric end nozzle switching Using end nozzle switching up to three of the outer nozzles at the edge of the field close t...

Page 111: ...olled separately by the electric single nozzle control In combination with the automatic part width section control Section Control overlapping can be reduced to a minimum area 6 10 1 Single nozzle co...

Page 112: ...also Conversion table for spraying liquid fertiliser Always dis continue nozzle based AUS fertilisation at development stage EC 39 because chemical burns to on ears have a particularly bad effect 6 1...

Page 113: ...t oriented downwards but instead point to the side This allows very large drops to be produced on the plants using only slight impact forces The following 7 hole nozzles are available SJ7 02 CE 74 120...

Page 114: ...to it and so on 2 Thumb nuts for securing the drag hose unit 3 Turned plug connection for connecting the hoses 4 Metal weights stabilise the position of the hoses during opera tion The dosing discs de...

Page 115: ...raffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulically or electrically actuated components Do not block the operator controls on th...

Page 116: ...cted to at least 20 of the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 2 1 Calculating the actual values...

Page 117: ...ine mounting or front ballast or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure ment a2 m Distance betw...

Page 118: ...tor operating manual in the table page 119 7 2 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat G T G G Enter the numeric value for the calculated actual total...

Page 119: ...tractor and insufficient trac tor steering capability and braking power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values i...

Page 120: ...e PTO shaft before the field sprayer is fitted and with the tanks empty 1 Clean and grease the pump input shaft 1 2 Press in the PTO shaft spring pin 1 3 Insert the PTO shaft until the spring pin en g...

Page 121: ...lies only for the current tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed in c...

Page 122: ...for the PTO shaft 3 1 To do so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on t...

Page 123: ...is running for as long as the tractor engine is running with a con nected PTO shaft hydraulic system when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO sha...

Page 124: ...correct ad justment of the system setting screw caused by persistent strain on the pressure relief valve of the tractor hydraulic system Adjustments may only be made in a pressureless state If there a...

Page 125: ...lement cannot be ensured 2 Load Sensing hydraulic system pressure and flow regulated setting pump with direct load sensing pump connection and LS set ting pump Select setting A 3 Load Sensing hydrauli...

Page 126: ...eaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur...

Page 127: ...k pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment poi...

Page 128: ...the 3 point hitch 3 Drive the tractor towards the implement so that enough space remains between the tractor and implement to be able to couple the supply lines 4 Couple the supply lines 5 Couple the...

Page 129: ...e tractor 1 If the coupling system locks the top link the lower link pin must be located precisely above the coupling point of the tractor lower link to be able to couple the lower link 2 The raised i...

Page 130: ...rom the tractor seat 10 Check that the top and lower link hooks are correctly locked 11 Raise the implement to transport position 12 Move the parking supports into transport position The top link lock...

Page 131: ...ers may only stand beside the tractor and the implement Before working on the implement secure the tractor and the im plement against unintentional starting and rolling away see page 123 1 Move the pa...

Page 132: ...g sys tem The locking mechanism for the coupling system is unlocked 3 Park the implement on a level surface with solid ground 4 If the coupling system does not automati cally release the top link driv...

Page 133: ...full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics...

Page 134: ...ing width reduction of the outer elements is mounted unfold it for transporting purposes Use the transport locking mechanism to secure the swivelled up induction bowl in transport position against uni...

Page 135: ...eration When switching on the implement per default the suction side in in position Suction from the spray liquid tank Spraying operation The suction valve chest can be switched via the TwinTerminal A...

Page 136: ...menu Cleaning the pressure fil ter Suction from spray liq uid tank spraying op eration Suction from flushing water tank cleaning diluting Standard Circulation cleaning for cleaning with clean ing age...

Page 137: ...TwinTerminal for Comfort Package on the control panel UF02 BAG00225 3 09 22 137 Buttons in the Setting menu Increase reduce values Confirm entry Back...

Page 138: ...thorised persons are standing in the area of the sprayer boom WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of...

Page 139: ...er area WARNING Danger for the operator or third parties from damaged compo nents being ejected due to impermissibly high drive speeds of the tractor universal joint shaft Observe the permissible mach...

Page 140: ...ion the user manual the safety datasheet or the operating manual for the crop protection agent to be used For example use Chemical resistant gloves Chemical resistant overalls Water resistant footwear...

Page 141: ...rayer tested regularly on a test rig Rectify any deficien cies immediately Make sure of using the correct filter equipment Clean the field sprayer thoroughly before spreading a different crop protecti...

Page 142: ...ater Avoid leaks and contamination with crop protection agent and or spray liquid through appropriate conduct and wearing appropri ate physical protection equipment To avert risks to third parties do...

Page 143: ...he liquid in question During filling always watch the fill level indicator to avoid overfilling the spray liquid tank Pay particular attention while filling the spray liquid tank to sealed surfaces no...

Page 144: ...the area to be treated 3 Fill the machine and blend in the agent 4 Agitate the spray liquid before commencing spraying operation in accordance with the instructions of the spraying agent manu facturer...

Page 145: ...sa ble collect and dispose of them in a proper manner Do not re use them for other purposes If only spray liquid is available for washing the agent canisters first use this to carry out preliminary cl...

Page 146: ...A 1 5 kg Agent B 1 0 l Question How many litres of water how many kg of Agent A and how many li tres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 l ha x 3 ha 1 200 l A...

Page 147: ...multiple Take account of the residual quantity in the boom Dis tance Working width m 15 16 18 20 21 24 27 28 30 32 33 36 39 40 m Re fill quantities l 10 2 2 2 2 2 2 3 3 3 3 3 4 4 4 20 3 3 4 4 4 5 5 6...

Page 148: ...Pressure filling Select tank Start filling Filling process Filling finished Relieve pressure hose 3 seconds 2000 2000 1815 litres 1815 litres Filling aborted Abort filling Pressure filling only Close...

Page 149: ...for pressure filling This also applies for filling from a higher elevation source 1 Determine the precise water filling quantity see section Calculating the filling or refill quantity page Seite 146 2...

Page 150: ...is reached Switch tap IJ to position 0 When the tank is full 10 If necessary remove the suction hose from the extraction point so that the pump is able to suck up all remaining liquid in the suction...

Page 151: ...in the agents and fill the spray liquid tank Due to the risk of contamination of the flushing water tank the filling procedure for the flushing water tank may no longer be started WARNING Damage to c...

Page 152: ...ith the pressure connection and the hydrant 3 Switch tap FD in position 4 TwinTerminal 4 1 Select pressure filling 4 2 Enter the target fill level and confirm Filling of the spray liquid tank stops au...

Page 153: ...153 11 3 4 Adjusting the agitator Adjust the agitator before induction 1 TwinTerminal Select the agitator see TwinTerminal diagram 2 Select the desired agitation level and con firm The agitation leve...

Page 154: ...hrough the induction bowl During the suction filling TwinTerminal Select Pressure valve chest DA in position Switch tap QU in position During the pressure filling TwinTerminal Select Pressure valve ch...

Page 155: ...ated and measured for filling the tank into the induc tion bowl max 60 l 6 Close the induction bowl cover Draw the contents completely out of the in duction bowl 7 Switch tap EB EA back in position 0...

Page 156: ...e canister rinsing Pressure filling Switch tap FD Select position 0 to increase the capacity of the canister rinsing Cleaning the induction bowl Switch tap EB in position Clean the induction bowl usin...

Page 157: ...erminal select Spray liquid suction Alternative suction during the suction filling 6 Pressure valve chest DA in position 7 Start suction using switch tap GA adjust the intensity 0 100 8 Switch tap GA...

Page 158: ...arry enough clear fresh water when operat ing the field sprayer Check and fill the fresh water tank when you fill the spray liquid tank Maximum permitted water pressure 8 bar 1 Couple the pressure hos...

Page 159: ...e results from your crop protection measure to avoid unnecessary pollution of the environment Select the required nozzle type from the spray table before spraying starts taking account of the intended...

Page 160: ...e valve chest and the spray lines Re fer to Seite 177 Spray pressure and nozzle size influence drop size and the vol ume of liquid sprayed The higher the spray pressure the smaller the droplet diamete...

Page 161: ...tion or pressure filter are blocked Special instructions for boom load The permitted boom load may not be exceeded as it can cause da mage to the boom For low stress driving please observe the followi...

Page 162: ...ure make it impossible to achieve the best possible results from your crop protection measure and cause pollution of the environment Decrease or increase the operational speed until you are back withi...

Page 163: ...he field sprayer through the Work menu 5 Fold out the sprayer boom 6 Switch on the boom ride or Control the boom manually 7 Drive the pump at the pump operating speed At low application rates the pump...

Page 164: ...ments of the respective crop pro tection agent 11 7 4 Diluting the spray liquid with flushing water 1 Run the pump Control terminal Cleaning menu 2 Dilute the spray liquid with flushing water 3 End di...

Page 165: ...th the continuous internal cleaning the spray liquid tank is pre cleaned before the actual clean ing procedure Towards the end of the application the continu ous internal cleaning can be switched on d...

Page 166: ...drained off after cleaning Disposing of residues Make sure that the residue in the spray line continues to be spra yed in an undiluted concentration Always spray this residue on an untreated area The...

Page 167: ...prayers on the control terminal 7 Cleaning the field sprayer When spreading residue observe the maximum permissible applica tion quantity of the agent on areas already treated 11 8 2 Emptying the spra...

Page 168: ...the cleaning process on the field where you last car ried out the treatment Carry out the cleaning procedure using water from the flushing water tank You can carry out the cleaning process in the cour...

Page 169: ...re the setpoints and actual values 4 Start the quick cleaning 5 Enter the quantity of flushing water required for cleaning Agitator is flushed tank internal cleaning is switched on Implements with DUS...

Page 170: ...ng Agitators are flushed tank internal cleaning is switched on Implements with DUS the spray line is cleaned 5 Confirm and start driving at the same time Cleaning water is sprayed out Spraying is swit...

Page 171: ...quantity Dispose of the collected spray liquid residual quantity in ac cordance with the corresponding legal guidelines Collect the spray liquid residual quantities in suitable tanks 1 Place a suitab...

Page 172: ...ons provided by the manufacturer To flush in the cleaning agent the spray liq uid tank must be filled with at least 200 l of water 3 Run the pump 4 Pressure valve chest DA Select position 5 TwinTermin...

Page 173: ...fter installation Cleaning the suction filter when tank is full 1 Run the pumps 2 Attach the sealing cap to the suction cou pling 3 TwinTerminal Select suction filling 4 Pressure valve chest DA select...

Page 174: ...rrect position of the fil ter mount Ensure that there are no leaks after installation Cleaning the pressure filter when the spray liquid tank is full WARNING Unwanted emptying of the spray liquid tank...

Page 175: ...5 4 Place a collecting bucket under the outlet 5 Drain the filter using the stop tap DE 6 Undo the union nut 7 Remove the pressure filter confirm 8 Reinstall the cleaned pressure filter confirm 9 Afte...

Page 176: ...ation of spray liquid 2 Flush the boom 2 1 Start driving 2 2 Start flushing the boom Spread at least 50 litres of flushing wa ter while driving The tank and agitator are not cleaned 2 3 X Stop flushin...

Page 177: ...ont tank will be diluted 1 Run the pump 2 TwinTerminal Select flushing water 3 If internal cleaning was not previously per formed Switch tap DA in position for 30 seconds until flushing water is avail...

Page 178: ...e raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and t...

Page 179: ...spray liquid mixture in the oil filler neck or clearly visible consumption of the oil Pump diaphragm defective Change all six piston dia phragms see Seite 202 The required spray rate en tered is not a...

Page 180: ...t and or drawn in or impact through unprotected danger points Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new eq...

Page 181: ...al requirements are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The following are prohibited drilling t...

Page 182: ...ning with a pressure washer steam jet Always observe the following points when using a pressure washer steam jet for cleaning Do not clean any electrical components Do not clean any chromed components...

Page 183: ...flushing water tank through the hose connection at the bottom of the tank and reinstall correctly later on 3 Start the spraying pump Drawing antifreeze into the flushing water tank Alternative fill i...

Page 184: ...cleaning 30 seconds spray the external cleaning into the induction bowl 10 seconds and change positions on switch tap IJ Then switch tap IJ in position Switch tap QU in position Change the positions o...

Page 185: ...f necessary add more anti freeze and repeat the procedure Pumping out the antifreeze 18 Empty the spray liquid tank using the pump Pump the antifreeze and spray liquid mix ture into a suitable tank re...

Page 186: ...Cleaning maintenance and repairs 186 UF02 BAG00225 3 09 22 24 Preserve the flushing water pump by apply ing a little vegetable oil via the upper con nection...

Page 187: ...L Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL 2 ESSO Beacon 2 Beacon EP 2 SHELL Retinax A Tetinax AM Lubricating the PTO shaft For winter operation grease the protective tubes to prevent them f...

Page 188: ...a locking pin against acci dental lowering before working on the boom 1 Raise the boom slightly higher than the pin ning position 2 Secure the boom with the locking pin 1 This is only intended for br...

Page 189: ...ean and or flush 200 Fluid filter Profi folding only Condition check 194 Spray liquid tank Clean and or flush 182 Line filter in the nozzle lines if present 182 Valve chest 182 Spraying nozzle 182 Hyd...

Page 190: ...nd return flow meter Calibrate the flow meter Align the return flow me ter 211 Nozzles Calibrate the field sprayer and check the lateral dis tribution if necessary re place worn nozzles 202 As necessa...

Page 191: ...r Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and soiling Have the hydraulic hose line checked at least once a ye...

Page 192: ...raulic hose lines 14 6 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hos...

Page 193: ...ions There is no tension apart from the hose s own weight There is no possibility of jolting on short lengths External mechanical influences on the hydraulic hose lines are avoided Use appropriate arr...

Page 194: ...acing the filter press the contamination indicator back into place Green ring again visible 14 6 6 Cleaning the solenoid valves hydraulic block for Profi folding To eliminate impurities from the solen...

Page 195: ...e case when the hydraulic functions run slower 1 Unscrew the hydraulic plug from the filter housing 2 Remove the filter with compression spring 3 Clean exchange the filter 4 Re fit the filter and comp...

Page 196: ...rew Increase operating speed screw out hexagon socket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function 14 7 1 Q plus b...

Page 197: ...t 1 Hydraulic throttle valve height adjustment 2 Hydraulic throttle valve fold down the left hand boom 3 Hydraulic throttle valve fold down the right hand boom 4 Hydraulic throttle valve lock and unlo...

Page 198: ...2 BAG00225 3 09 22 Profi folding I Unfold fold in left Unfold fold in right Lock vibration compensation Unlock vibration compensation Tilt left Tilt right Lift lower boom Angle up angle down left Angl...

Page 199: ...tal alignment Viewed in the direction of travel all boom sec tions of the sprayer boom must be flush in line Horizontal alignment may be necessary after a long period of use or in the event of rough c...

Page 200: ...p 1 Check whether the oil level is visible at the mark with the pump not running and stand ing on a flat surface 2 Check whether the oil is clear 3 If the oil level is not visible at the mark re move...

Page 201: ...2 201 5 Turn the drive shaft left and right alternately and slowly fill with new oil The right quantity of oil has been reached when the oil is visible at the mark After each use thoroughly clean the...

Page 202: ...ashion using the specified torque Improper tightening of the screws causes warp ing which results in leaks 1 If necessary remove the pump 2 Remove the nuts 1 2 3 Remove the suction and pressure port 3...

Page 203: ...id ually Only remove the next piston in sequence after the cur rently removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump...

Page 204: ...piston diaphragm has been punctured drain the oil spray liquid mixture from the pump housing 3 Remove the hydraulic cylinder 10 from the pump housing 4 Clean the pump housing by flushing it thoroughly...

Page 205: ...water into the spray liquid tank 3 Start the spraying pump 4 Pour the acidification agent 3 l into the spray liquid tank through the inspection hatch Target pH value for descaling 2 3 5 Allow the mixt...

Page 206: ...products are safe for health and the environment Product example Folmar P30 from Aquakorin Particularly with crop protection product mixtures with trace elements such as boron which increase the pH v...

Page 207: ...actual application rate while stationary via the individual nozzle output Determine the nozzle output on at least 3 different nozzles To do so check one nozzle on the left and right boom section resp...

Page 208: ...e 290 l ha 2 Determined spray pressure 1 6 bar 2 Calculating the individual nozzle output l ha d l min x 1200 Application rate l ha e km h d Nozzle output calculated average value l min e Forward spee...

Page 209: ...he bayonet nut 3 Turn the bayonet nut on the bayonet con nection up to the stop Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat in the nozzle body cause dripping...

Page 210: ...Cleaning maintenance and repairs 210 UF02 BAG00225 3 09 22 14 13 Line filter Clean the line filters 1 3 4 months de pending on operating conditions Change damaged filter inserts...

Page 211: ...latest then every two years thereafter Field sprayer test set optional order no 114586 Pressure gauge test 1 Push on cap order no 913954 and connector order no ZF195 2 Blind hose order no 116059 3 Pr...

Page 212: ...eter test boom part width section chest 1 Loosen the union nut 1 behind the flow meter 2 Fasten the plug in socket order no 919345 with the union nut and connect it to the testing device 3 Switch on s...

Page 213: ...ssure gauge connection order no 7107000 to the spray line 2 3 Screw the check gauge 1 4 of an inch into the inside thread 4 Switch on spraying 14 15 Upper and lower link pins check DANGER Risk of cont...

Page 214: ...25 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800...

Page 215: ...flushing water tank fresh water tank hoses and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming...

Page 216: ...ng water pump KWA011 Application rate control valve KWA020 Return flow quantity control valve KWA040 Secondary agitator valve KWA060 Suction tap valve KWA071 Injector control valve KWA072 Drain valve...

Page 217: ...Liquid circuit UF02 BAG00225 3 09 22 217 Part width section control...

Page 218: ...Liquid circuit 218 UF02 BAG00225 3 09 22 Single nozzle control Flushing water pump...

Page 219: ...Liquid circuit UF02 BAG00225 3 09 22 219 Single nozzle control FlowControl...

Page 220: ...dropped of the crop protection agent used for the crop protection measure The illustration is used to determine the nozzle size determine the required spray pressure determine the required individual...

Page 221: ...ate 200 l ha Intended operational speed 8 km h Required atomisation characteristic for the crop protection measure coarse dropped low drift ing Required nozzle type Required nozzle size Required spray...

Page 222: ...ice for the example given above Nozzle type AI or ID 4 Go to the spray table 5 In the column with the intended operational speed 8 km h find the required spray rate 200 l ha or a figure which is as cl...

Page 223: ...Spray table UF02 BAG00225 3 09 22 223...

Page 224: ...0 42 85 73 64 57 51 47 43 37 32 2 0 0 50 0 44 88 75 66 59 53 48 44 38 33 2 2 0 52 0 46 92 78 69 62 55 50 46 39 35 2 5 0 55 0 49 98 84 74 66 57 54 49 52 37 2 8 0 58 0 52 103 88 77 69 62 56 52 44 39 3...

Page 225: ...6 bar l min km h 1 0 1 16 1 03 206 177 155 137 124 213 103 89 78 1 2 1 27 1 12 224 192 168 149 134 222 112 96 84 1 5 1 42 1 26 252 217 190 168 151 138 126 109 95 1 8 1 56 1 38 277 237 207 184 166 151...

Page 226: ...235 206 183 164 149 137 117 103 3 5 1 66 1 47 295 253 221 196 177 161 147 126 110 4 0 1 72 1 52 304 261 228 203 182 166 152 130 114 AMAZONE Spray table for 7 hole nozzle SJ7 05VP brown Pres sure Nozz...

Page 227: ...46 1 29 258 221 194 172 155 141 129 111 97 3 0 1 60 1 41 282 241 211 188 169 154 141 121 106 4 0 1 85 1 63 326 279 245 217 196 178 163 140 122 AMAZONE Spray table for FD 05 nozzle Pres sure Nozzle out...

Page 228: ...576 494 432 384 345 314 288 246 216 2 5 3 65 3 21 642 551 482 429 385 350 321 275 241 3 0 4 00 3 52 704 604 528 469 422 384 352 302 264 4 0 4 62 4 07 813 697 610 542 488 444 407 348 305 16 2 4 Spray...

Page 229: ...71 3 5 0 57 0 50 202 173 151 135 121 110 101 87 76 4 0 0 61 0 54 216 185 162 144 130 118 108 93 81 AMAZONE Spray table for dosing disc 4916 39 dia 1 0 mm standard Pres sure Nozzle output per dosing d...

Page 230: ...193 177 152 133 3 5 1 10 0 97 389 334 292 260 234 213 195 167 146 4 0 1 16 1 03 411 352 308 274 246 224 206 176 154 AMAZONE Spray table for dosing disc 4916 55 dia 1 4 mm Pres sure Nozzle output per...

Page 231: ...478 0 Sol N l 261 2 266 7 272 0 278 0 283 7 285 5 294 2 300 0 305 6 311 1 316 5 322 1 328 0 333 0 339 0 344 0 350 0 356 0 361 0 367 0 372 0 N kg 94 96 98 100 102 104 106 108 110 112 114 116 118 120 1...

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Summary of Contents for UF 1002

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Summary of Contents for UF 1002

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