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Specialized Concentrated Focused

Operation

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3.17.2 Automatic Tool Change of Circular Tool Magazine

When machine tool is with function of circular tool magazine and automatic tool change is needed during

file machining, the process of automatic tool change is as follows:

Tool change finishes

Detect whether disk retracts

Disk retracts

Detect whether spindle clamps

tool

Meet T code and enter changetool sub-program

Detect whether No. of current

tool and target tool are within the

capacity range of tool magazine

True

Calculate rotation times of disk according

to current tool No. and target tool No.

Spindle moves to lower position

Disk jumps

Detect whether disk jumps

False

Software prompts alarm

and ends program

Spindle unclamps tool

Detect whether spindle unclamps

tool

True

False

Software prompts alarm

and ends program

Spindle uplifts to upper position

The disk

rotates CW

The disk

rotates CCW

Decide rotation direction of disk

according to the calculated

rotation times of disk

Spindle moves to lower position

Spindle clamps tool

False

Software prompts alarm

and ends program

True

False

Software prompts alarm

and ends program

True

False

Software prompts alarm

and ends program

Fig. 3-72 Process of Auto Tool Change for Circular Tool Magazine

Содержание NK200

Страница 1: ...NK200 Integrated CNC System Manufacturers Manual 14th Edition Weihong Electronic Technology Co Ltd...

Страница 2: ...le data or other information contained in this manual may not be reproduced transferred or translated without any prior written permission of Weihong Company The information contained in this manual i...

Страница 3: ...sponding interfaces which will be an intuitional guidance to users and operators in real practice 4 Maintenance part including chapter 4 By reading the common troubleshooting you can react to the targ...

Страница 4: ...inate system tool compensation and pulse equivalent setting 5 Add WISE and MITSUBISHI MR JE driver parameter settings and wiring sketches 6 Add system alarm specification part 7 Other revisions Precau...

Страница 5: ...ve access to the CNC device via the tiny cracks and tuyere Therefore it is necessary to pay attention to the surroundings and air flow direction of the air vent to make sure that the outflow gas is to...

Страница 6: ...prohibited to plug or open the chassis of CNC device when power on 4 Precautions Related to Running Debugging Parameters setting should be checked before running since wrong setting may lead to accide...

Страница 7: ...urer Please refer to manuals issued by the machine manufacturer for the instructions of machine tools Functions and software interfaces vary with the system and the version of software Before using th...

Страница 8: ...utput signal 9 2 1 3 Differential output signal 9 2 1 4 Analog output signal 9 2 2 Terminal Introduction 10 2 2 1 Input Interface of 24V Power 10 2 2 2 Brake Interface 10 2 2 3 Driver Interface 10 2 2...

Страница 9: ...tion 34 3 6 Adjustment of Velocity Acceleration 35 3 6 1 Feedrate Setting 35 3 6 2 Traverse Speed Setting 35 3 6 3 Parameters Specification 36 3 7 Tool Presetting 39 3 7 1 Software Interface 40 3 7 2...

Страница 10: ...Processing 64 3 13 3 Program File 65 3 14 Handwheel Operation 69 3 14 1 Handwheel Mode 69 3 14 2 Handwheel Guide 71 3 15 System Management 72 3 15 1 System Info 72 3 15 2 Register 72 3 15 3 Language 7...

Страница 11: ...etting of YASKAWA Servo Driver 97 5 1 3 Parameter Setting of YASKAWA Servo Driver 99 5 1 4 Parameter Setting of PANASONIC MINAS A4 Servo Driver 100 5 1 5 Parameter Setting of PANASONIC MINAS A5 Servo...

Страница 12: ...123 5 3 5 Wiring Diagram of MITSUBISHI MR E Servo Driver 124 5 3 6 Wiring Diagram of DELTA Servo Driver 124 5 3 7 Wiring Diagram of FUJI Servo Driver 127 5 3 8 Wiring Diagram of HITACHI Servo Driver 1...

Страница 13: ...alized Concentrated Focused Overview 1 1 Overview 1 1 System Configuration 2 1 2 An Introduction to Hardware 2 1 2 1 Product Specification 2 1 2 2 Mounting Dimensions 4 1 2 3 Connection Schematic Diag...

Страница 14: ...f the following components One NK200 host USB damper cable 80cm Servo cable brand and length custom one with brake line while the other two without brake line Handwheel NK MPG 06 optional 1 2 An Intro...

Страница 15: ...eration Button Area Number Direction Button Area Override Knobs Fig 1 2 Front View of NK200 Rear View of NK200 To X axis driver To Y axis driver To Z axis driver To handwheel Input Ports To related po...

Страница 16: ...The integral thickness of NK200 system is 108 7mm including front panel and chassis Hereinto the thickness of front panel is 5mm and the thickness of rear chassis is 55 2mm And the mechanical dimensi...

Страница 17: ...atic Diagram Servo Motor C N 3 C N 2 C N 1 Servo Driver Spindle MPG Connection of Y Z axis is similar to that of X axis Input Ports To related ports of machine tool Output Ports To related ports of ma...

Страница 18: ...nary 8 2 1 2 Relay output signal 9 2 1 3 Differential output signal 9 2 1 4 Analog output signal 9 2 2 Terminal Introduction 10 2 2 1 Input Interface of 24V Power 10 2 2 2 Brake Interface 10 2 2 3 Dri...

Страница 19: ...put Binary Connection between binary input and external circuit The wiring method between binary input signal and a mechanical switch is shown in Fig 2 1 GND IN 24V I O Board Card Fig 2 1 Connection o...

Страница 20: ...n in Fig 2 3 3 3V OUTX COM 24V Fig 2 3 Equivalent Circuit of Binary Output Interface Technical parameter 1 Supply voltage 24VDC 2 Binary open collector output OC open collector outputs drive capabilit...

Страница 21: ...h opposite phases sent by driving end and the voltage difference of these two signals is used for deciding whether the logical status of differential signal is 0 or 1 Pulse command format of controlli...

Страница 22: ...can be divided into the following ones a Brake output interface b Brake input interface and the definitions of pins are as Fig 2 8 and Fig 2 9 accordingly BRAKE COM Fig 2 8 Brake Output Interface BK B...

Страница 23: ...off servo motor When this signal is connected to COM dynamic brake will be released and thus the driver is allowed to work servo enabled PUL PUL Pulse output Output differential signal transmission m...

Страница 24: ...verride 7 HX10 Selection of X10 override 8 HX100 Selection of X100 override 9 HSU 10 NC 11 GND Digital ground 12 NC 13 HSZ Selection of Z axis 14 HSY Selection of Y axis 15 HSX Selection of X axis 2 2...

Страница 25: ...effective connected to negative limit switch of X axis YLIM GX05 Y positive limit Binary input low level effective connected to positive limit switch of Y axis YLIM GX06 Y negative limit Binary input...

Страница 26: ...d to spindle cooling switch Spindle control SPIN Spindle start stop Relay output its two terminals separately connected to the digital ground of converter i e DCM and the forward rotation input port o...

Страница 27: ...Returning to Machine Origin 26 3 4 3 Operation Interface of Backing to Machine Origin 28 3 4 4 Parameters Specifications 30 3 4 5 FAQ Troubleshooting 31 3 5 Spindle Parameters Adjustment 33 3 5 1 Spi...

Страница 28: ...3 11 2 Tool Compensation 55 3 11 2 1 Tool radius compensation G40 G42 57 3 11 2 2 Tool compensation types 57 3 11 2 3 Direction of tool compensation 58 3 11 3 Across Quadrant Error AQE Compensation 5...

Страница 29: ...Start 76 3 16 4 Parameter Backup 77 3 16 5 User Instruction 78 3 16 6 Coordinate Backup 78 3 17 Tool Magazine 80 3 17 1 Automatic Tool Change of Linear Tool Magazine 80 3 17 2 Automatic Tool Change o...

Страница 30: ...fset Setting for setting workpiece coordinate system WCS Debugging ends wait for machining Machine motion dimension is correct or not 2 Refer to Chapter 3 3 Adjustment of Axial Direction Pulse Equival...

Страница 31: ...s with preceding filled dot are input ports while the ones with hollow point are output ports Diagnosis function section is as shown in Fig 3 2 Fig 3 2 Ports Screen 3 2 2 Manipulation Buttons The mani...

Страница 32: ...ord as shown in Fig 3 5 Fig 3 5 Test On After the password is correctly entered the indicator light before the port selected will shift between green and red And green light means there is signal in t...

Страница 33: ...ystem of the Right Hand Principle The axial directions of machine are decided by both the type of machine tool and the layout of each component The basic coordinate axes of engraving machine router ar...

Страница 34: ...set under the condition of meeting the demand of feedrate The relationship between Max feedrate and pulse equivalent is as follows Max Feedrate Pulse Equivalent X 60 X Frequency For example the hardw...

Страница 35: ...er than A it means scaling up and vice versa For example provided the pulse frequency sent by CNC system is 100HZ if the numerator of electronic gear ratio B is set as 1 while the denominator 2 the ac...

Страница 36: ...999 Y axis pulse equivelant It refers to the displacement or angle generated on the Y axis per control pulse 0 0001 999 Z axis pulse equivelant It refers to the displacement or angle generated on the...

Страница 37: ...lled mechanical origin or mechanical zero is fixed after design manufacturing and debugging before machine tool leaving factory After startup of control system it is necessary to execute the operation...

Страница 38: ...ting encoder zero signal Has fine positioning finished Check the switch distance between fine positioning and coarse positioning End of returning to machine origin of X axis X axis moves retracting di...

Страница 39: ...Stopping out of the signal belt after receiving coarse positioning signal 1 When the machine keeps moving until receiving origin signal at place A it should stop immediately but it may stop at place...

Страница 40: ...nce as half of the screw pitch The sketch map is shown in Fig 3 12 Fine positioning signal belt Distance D Coarse positioning signal belt C C B A Retract distance Fig 3 12 Retracting Stage 3 4 3 Opera...

Страница 41: ...After this operation is finished a mark of will appear before Y axis indicating the finish of backing to machine origin Z Back The shortcut key is F3 only available under Manual function section After...

Страница 42: ...o move until backing to machine origin is finished And it can be set False when returning to machine origin is impossible due to origin switch error Related Parameters in the Process of Backing to Mac...

Страница 43: ...lue of parameter X Y Z direction in back to refer coarse positioning direction should be modified please refer to question 2 in section 3 4 5 when the moving direction of machine is incorrect during b...

Страница 44: ...otion direction of machine in returning to machine origin may be caused by the following reasons Incorrect polarity of origin signal when the origin switch is normally open the polarity is NO when the...

Страница 45: ...is set as True spindle speed will adopt the value set in the system during auto processing i e the value of Spindle speed when set as False spindle speed will adopt the value specified in the process...

Страница 46: ...eaches the max voltage 10V the corresponding rotary speed of converter is the value of parameter Max spindle speed SpindleSettingSpeed Real time VoltageofAnalogSVC 10V SpindleOverride Max SpindleSpeed...

Страница 47: ...tting The feed rate is also related with current feedrate override which can be controlled by adjusting the current feedrate override and the formula is as below Current feed rate feed speed Rated fee...

Страница 48: ...in startup without acceleration 0 001 Dry running speed Max machining speed The maximum feeding speed when machining 3000 15000 mm min Full feedrate for G00 When it is set as True G00 override will be...

Страница 49: ...eters Acceleration Parameter Definition Setting Range Single axis acc Description of the acceleration deceleration capability of a single feed axis with unit mm s2 0 001 100000 mm s2 Acceleration of t...

Страница 50: ...s max speed The formula is as follows V0 and R0 are the speed and radius of reference circle respectively while Vx and Rx are the speed and radius of the arc to be processed After Rx is confirmed when...

Страница 51: ...ing the concrete position of workpiece coordinate system WCS in machine coordinate system MCS With the help of tool sensor also called tool presetter or calibrator tool presetting is realized As shown...

Страница 52: ...decided by the parameter Cali block thickness It can be used to set the workpiece origin of Z axis The system will automatically set the workpiece offset after floating presetting Workpiece offset ma...

Страница 53: ...l presetting which calls floating presetting sub programs however The difference between the two lies in that when measuring tool length finishes the result is saved in the tool offset instead of work...

Страница 54: ...Table under Parameter function section shown as below Fig 3 26 Tool View Table 3 7 4 First Presetting Second Presetting The operation steps are as below Firstly manually move Z axis to workpiece surf...

Страница 55: ...e of current point TOP 3 4 Up 1mm To tool sensor 5 Z axis up to the top 6 Back to upper side of workpiece origin 2 To machine coordinate of tool sensor Z axis up to the top 1 Workpiece Origin Fig 3 28...

Страница 56: ...ne Origin Workpiece Origin Limit of axial motion Workpiece Fig 3 29 The Relationship of Workpiece Offset and Mechanical Coordinate System One two or multi workpiece offset can be used in machining pro...

Страница 57: ...of all the coordinate systems public offset is used for adjusting the workpiece origin of X Y and Z axis but will not change the offset value of G54 G59 The related formula of workpiece offset tool o...

Страница 58: ...public offset and then press Enter key to modify for the modification of Z axis public offset the more convenient way is to press Deepen or Raise button As for the manipulation buttons under this fun...

Страница 59: ...ly the moving distance will be the accumulated value Deepen and Raise only modify the value of public offset 3 9 Centering NK200 provides two methods for manual centering including line centering and...

Страница 60: ...generally set as workpiece origin of a circular blank in terms of the three recorded circle coordinates In centering interface press S to switch to the circle centering function shown as below Fig 3 3...

Страница 61: ...the cutter in high speed in the trace window By simulating users see moving form of the machine tool in advance avoiding machine tool damage due to programming mistakes in processing procedure And th...

Страница 62: ...od Screw error consists of screw pitch error and errors caused by backlash Generally these two errors don t need compensation but backlash compensation is needed in high precision required situation i...

Страница 63: ...eresis feature is caused by forward and reverse clearance Assume that driving shaft drives driven shaft in negative CW rotation servo motor will be idling without moving worktable because of mechanica...

Страница 64: ...in file axeserr dat in directory of USB disk which is sticked into NK200 system The system will execute compensation as the file described immediately Screw Error Compensation File axeserr dat The na...

Страница 65: ...le of Screw Error Compensation File Format Condition Example Remark Common cases unit mm X 570 025 0 027 0 083 450 020 0 025 0 077 330 015 0 015 0 068 210 010 0 000 0 057 A certain axis only needs bac...

Страница 66: ...erting compensation data This button pressed users can insert a new group of data in the blank row Note that continuous inserting of multi blank line is prohibited and next inserting is allowed after...

Страница 67: ...g order while negative interval descending order 2 Backlash can only be set in unilateral compensation and hidden in bilateral compensation 3 Remember to press the Apply button after modification of s...

Страница 68: ...luding tool diameter compensation and tool length compensation effective parameter turn on radius compensation should be set as true Code G43 positive offset and G44 negative offset are used for tool...

Страница 69: ...ncel the tool radius compensation to move the tool back to the origin Cancel tool radius compensation Part Start tool Fig 3 42 Tool Radius Compensation Illustration 3 11 2 2 Tool compensation types To...

Страница 70: ...1 after translation to get the tool nose path It is available to arc command as well but machining efficiency will be affected since an extra segment needs to be completed Normal Type Intersect Type...

Страница 71: ...Studio Programming Manual 3 11 3 Across Quadrant Error AQE Compensation When a circle is processed distortion like a spike may occur at the transition position from one quadrant to another one AQE ac...

Страница 72: ...tion result will be 3 12 Log Under Diagnosis function section press F7 to enter Sys info sub function screen and then press F5 to enter log interface as shown in Fig 3 46 Fig 3 46 Log Screen Log scree...

Страница 73: ...tion press F3 to enter Program wizard and then press shortcut key L to switch to laser measure screen as shown below Users can set parameters for the selected object as required to achieve the desired...

Страница 74: ...Measuring interval End Position Start Position Num Points 1 If precise measuring is needed Start and End Position should be calculated accurately so as to ensure the coordinates of measured points ar...

Страница 75: ...Specialized Concentrated Focused Operation 63 Fig 3 49 Circle Pocket Fig 3 50 Rectangular Pocket...

Страница 76: ...itch to the program wizard interface press F6 to enter array processing as shown below Fig 3 52 Array Processing First press F3 to select file to be array processed and then set array rows array colum...

Страница 77: ...SF5 to enter Program function section as shown in Fig 3 53 Fig 3 53 Program File Interface Before loading a program On the upper part of this screen processing files in the system are displayed with...

Страница 78: ...ess OK key to load the file In case of tool change prompt after processing end the program first and then reload the processing file and select the appropriate tool Unload The shortcut key is F2 only...

Страница 79: ...n Pressing F5 will copy the selected file to the mobile disk on the premise that a mobile disk is inserted Change to local The shortcut key is F7 Pressing F7 will open the program file list in the mob...

Страница 80: ...epth of Z axis is 2mm If parameter N1092 is set as true machine tool will process the current circle 5 times then uplift the tool and then go to process the next circle If it is set as false machine t...

Страница 81: ...meter Only when adjacent tool paths have overlapping part can the workpiece be machined thoroughly 0 100000 mm Machining depth Machining depth in plt files PLT file translation parameters are applied...

Страница 82: ...lect handwheel override gear by rotating Gear selection button and control the selected axis running at the selected handwheel override gear by rotating Handwheel control rotation disk Handwheel overr...

Страница 83: ...stops because the driver will receive all the pulse signals sent by handwheel When invalid however the system responds retatively quicker to the handwheel motion But too fast rotation of the handwheel...

Страница 84: ...system and limit the system service time Registration code is generated by the registration code maker Its generation steps are 1 Double click the registration code maker GetRegCode exe and then enter...

Страница 85: ...ode generated in the first step into the pop up dialog and then click OK Fig 3 63 Registration 3 System prompts register successfully CAUTION The ID of NK260 varies with the change of registration tim...

Страница 86: ...elow Fig 3 64 System Update 3 15 5 Configuration Option NK200 supports Standard configuration and Turntable configuration which can be switched by setting the parameter Enable Y revolving axis When it...

Страница 87: ...rkpiece to be processed related with the programming diameter in the processing file If the value of this parameter is set incorrectly the actual machining dimension will be affected Parameters Accele...

Страница 88: ...t will be invalid after processing restarts 3 16 2 Breakpoint Resume Press F6 Resume in Auto function section to select this function and then the system will continue processing from the last stop li...

Страница 89: ...Backup The system supports parameter backup function and users can execute one click restore import and export functions on the parameters that has been backed up Press SF4 to enter parameter interfa...

Страница 90: ...r program wizard interface and then click F5 to switch to the code input screen as shown below Fig 3 68 User Instruction Interface Users can input G code under the prompt to test the correctness of sy...

Страница 91: ...chining files loaded into the system you can press and to select the desired workpiece offset and then press F2 to load the selected offset into the current workpiece coordinate system See below Fig 3...

Страница 92: ...t whether spindle unclamps tool Spindle uplifts to upper position Meet T code and enter changetool sub program Spindle unclamps tool Software prompts alarm and ends program Detect whether spindle clam...

Страница 93: ...rotation times of disk according to current tool No and target tool No Spindle moves to lower position Disk jumps Detect whether disk jumps False Software prompts alarm and ends program Spindle uncla...

Страница 94: ...axis machine coordinate of table travel lower limit in tool change Z axis change tool range lower limit Z axis machine coordinate of table travel lower limit in tool change Tool magazine capacity The...

Страница 95: ...ad position Z coordinate of deceleration position before entering tool magazine Tool change speed Spindle speed in tool change 0 001 max speed of each axis mm min Z axis CT up and CT down speed in too...

Страница 96: ...90 4 3 Common Troubleshooting 92 4 3 1 What should you do if the spindle does not rotate 92 4 3 2 What should you do if an axis does not move 92 4 3 3 What should you do if servo motor of Z brake can...

Страница 97: ...ed it is time to update the mirror image However if the system can still be started updating or re installing the software is required 4 1 1 Software Upgrade The system update steps are as below 1 Ins...

Страница 98: ...interface will be switched to automatically after system update completed CAUTION The following gives the method to enter software update interface after USB with weihong file is inserted into NK200...

Страница 99: ...d the whole process ends CAUTION 1 Mirror update and software upgrade should be done simultaneously Except mirror image file NK200_NK_RX X X nb0 NK200_ weihong format file also should be saved in the...

Страница 100: ...e LOGO shown at the system start up R Read Version Number Read current BOOT program version number and OS version number X Register Reset Clear written system registry content and restore it to the de...

Страница 101: ...older Restore system This button pressed the list displays the backed up software i e the backed up software in NK200Backup file folder It is used to restore system Delete parameter In software upgrad...

Страница 102: ...ervo driver itself Check if X axis servo driver works normally E stop alarm E stop button is pressed The polarity of E stop port is wrong Enter Port function screen under System and modify the port po...

Страница 103: ...some illegal operations are performed under simulation mode like modifying a parameter or pressing some shortcut keys Stop simulation and execute some operations under idle state Please switch to Aut...

Страница 104: ...heck if the servo cable of this axis is well contacted at the joint with system host machine and servo driver 3 Check if something is wrong with servo driver motor cable servo cable or control system...

Страница 105: ...motions towards a certain direction at a relatively low speed ninth of the coarse positioning speed until limit is triggered See if the polarity of machine origin input port is correct in Diagnosis fu...

Страница 106: ...ver 110 5 1 13 Parameter Setting of SANYO R Servo Driver 112 5 1 14 Parameter Setting of SANYO Q Servo Driver 113 5 1 15 Parameter Setting of KT270 Servo Driver 113 5 1 16 Parameter Setting of FUJI FA...

Страница 107: ...d Focused Driver 95 5 3 11 Wiring Diagram of KT270 Servo Driver 129 5 3 12 Wiring Diagram of STONE GS Servo Driver 129 5 3 13 Wiring Diagram of TECO TSDA Servo Driver 130 5 3 14 Wiring Diagram of TECO...

Страница 108: ...nd pulse frequency division multiplication Need calculation 0 230 Range 0 230 Typical value pitch 5 mm encoder resolution 10000 deceleration ratio 1 1 pulse equivalent 0 001 mm Pr009 10000 Pr010 pitch...

Страница 109: ...ne in terms of the setting values of Pr009 and Pr010 5 1 2 Parameters Setting of YASKAWA Servo Driver Para No Function Value Description Fn010 Set password to prevent arbitrarily modification to param...

Страница 110: ...To avoid of CN1 29 and CN1 30 being used for other function and leading to brake ineffective 3 is not allowed to appear in the 4 digits Pn506 Servo off time delay of brake when motor stops Depended Se...

Страница 111: ...election 2 6548 Bit 0 Set 8 negative rotation not used and signal input N OT prohibited Pn50F Output signal selection 2 0300 Set it when servo motor with brakes Bit 2 Set 3 brake interlock signal BK i...

Страница 112: ...ect control mode 0 0 position mode 1 velocity mode 2 torque mode Pr40 Selection of command pulse input 1 1 input by differential exclusive circuit Pr42 Select command pulse input mode 3 Set command pu...

Страница 113: ...input mode setup 3 Set command pulse input mode command pulse command direction negative logic Pr0 08 Command pulse No per motor circle 0 When it is set as 0 parameters Pr0 09 and Pr0 10 are valid Pr...

Страница 114: ...Output assignation to CN1 23 pin XX05 _ _ xx select MBR electromagnetic brake interlock PA06 CMX Electronic gear numerator Need calculat ion CMX CDV command unit servo motor resolution mechanical dece...

Страница 115: ...ectronic gear ratio range 1 50 500 4 CDV Electronic gear denominator Need calculation 18 DMD Status display selection 00XX 3 cumulative command pulses E load inertia When the parameter is set 3 monito...

Страница 116: ...n there is no servo enabled motor dynamic brake occurs Y 1 motor is free X 0 motor stops instantly X 1 motor stops with deceleration P1 44 Electronic Gear Ratio Numerator N1 1 32767 Need calculatio n...

Страница 117: ...ut as NC b contact point X1X0 07 set pin 28 and pin 27 as ALRM and ALRM respectively P2 51 Servo ON SON setup 0 0 Servo ON must be triggered by numerical input signal 1 when servo is powered if there...

Страница 118: ...culatio n P2 10 Function setting for digital input pin DI1 X2X1X0 101 X1X0 01 digital input DI1 SON corresponds to 17th pin of CN1 X2 1 set DI1 input as NO normally open a contact point P2 15 Function...

Страница 119: ...n control mode P1 44 Electronic Gear Ratio Numerator N1 1 32767 Need calculatio n N1 M mechanical deceleration ratio 4 encoder pulses pulse equivalent pitch Representative value encoder pulses 2500 pi...

Страница 120: ...Para No Function Format Range Value Description P0 02 Driver status display 02 Monitor if the number of sent and received pulse is correct by setting this parameter In Weihong control system the corr...

Страница 121: ...32 and pin 31 of CN1 X2 1 set DI6 and DI7 input as NO a contact points X1X0 00 limit input of the driver is not used P2 16 Function setting for digital input pin DI7 X2X1X0 100 P2 17 Function setting...

Страница 122: ...rcle Electronic gear ratio denominator screw pitch pulse equivalent E G In Weihong system the default pulse equivalent is 0 001mm p screw pitch is 5mm pulse number per encoder circle is 2000 shaft cou...

Страница 123: ...tion Pulse 1 0 0 High Speed Low Speed 1 4 1 Switch of Digital Filter 4 3 TYPE Control mode Select one control mode from position velocity and torque modes Selection Item Position Velocity Torque Velo...

Страница 124: ...motor needs 2000 4 8000 pulses per circle When pulse equivalent of Weihong control card is 0 001mm p i e it needs 1000 pulses to move 1mm along line in other words if the screw pitch is 5 so to move...

Страница 125: ...electronic gear switching Group 4 PA400 Command pulse selection 00H Set position command pulse as pulse direction Group 8 S ON Servo ON 02H Select servo ON state AL RST Alarm reset 10H Make the funct...

Страница 126: ...1 4 P C N G So set PA12 as 5 and PA13 as 3 We recommend the range of electronic gear ratio as 50 50 1 G PA13 Denominat or of the position command pulse ratio 1 Refer to parameter PA12 PA14 Input mode...

Страница 127: ...d of positive direction is 0 but the torque is not 0 LSN is the same as LSP When LSP and LSN are both disconnected abnormal alarming of driving prohibited will not occur NO 7 5 1 16 Parameter Setting...

Страница 128: ...merator 2 Electronic gear ratio of position mode 4 pulse frequency fed back by servo encoder command pulse frequency F0f F10 value of F0f F10 must be within 1 100 100 calculation with pitch as 10mm F1...

Страница 129: ...27 13 28 2 Single pulse train negative logic Pulse Direction 12 27 13 28 3 Double pulse train positive logic CCW CW 12 27 13 28 4 Double pulse train negative logic CCW CW 12 27 13 28 5 Orthogonal puls...

Страница 130: ...rameter 22 127 Pn022 Electronic gear ratio denominator 1 The input pulse amount will be multiplied with this number before output Ratio range of parameter 21 to 22 1 127 parameter 21 parameter 22 127...

Страница 131: ...Driver NK200 Y axis Interface Z axis Stepping Driver NK200 Z axis Interface P P D D PUL 11 PUL 12 DIR 13 DIR 14 P P D D PUL 11 PUL 12 DIR 13 DIR 14 P P D D PUL 11 PUL 12 DIR 13 DIR 14 Fig 5 1 Connecti...

Страница 132: ...47 ALM 31 SRV ON 40 A CLR 44 GND 1 ALM 32 PULS 7 PULS 8 SIGN 11 SIGN 12 PAO 33 PAO 34 PBO 35 PBO 36 PCO 19 PCO 20 Weihong DB15 Driver Interface WISE Servo CN2 50P HD Plug 24V 6 ALM 8 SON 9 CLR 10 GND...

Страница 133: ...rface SGDM Servo CN1 50P HD Pins Signal Pin PA0 33 PA0 34 PB0 35 PB0 36 PC0 19 PC0 20 Signal Pin A 1 A 2 B 3 B 4 C 5 C 7 24V 6 ALM 8 SON 9 CLR 10 GND 15 PUL 11 PUL 12 DIR 13 DIR 14 PULS 7 PULS 8 SIGN...

Страница 134: ...40 ALM RST 44 ALM 32 SG 1 S RDY BK 29 S RDY BK 30 Red Black Z axis Brake Line Weihong DB15 Driver Interface SGDM Servo CN1 50P HD Plug SGDM Servo CN1 50P HD Plug Red Black Z axis Brake Line Figure 2 5...

Страница 135: ...COM Mitsubishi MR JE CN1 50P HD Plug Figure 1 without brake lines Note twisted pair for differential signals Weihong DB15 Driver interface Signal Pin A 1 A 2 B 3 B 4 C 5 C 7 24V 6 ALM 8 SON 9 CLR 10 G...

Страница 136: ...12 13 NG MBR SG Red Black Z axis Brake Line Weihong DB15 Driver Interface MITSUBISHI MR E A 26P HD Plug 5 3 6 Wiring Diagram of DELTA Servo Driver DELTA ASDA A ASDA A2 and ASDA AB use the same cable...

Страница 137: ...DI8 EMGS 30 DO5 27 COM 47 DO4 1 DO4 26 Red Black Z axis Brake Line Weihong DB15 Driver Interface DELTA ASDA A Servo 50P Figure 1 Signal Pin COM 4 DI1 SON 17 DO3 ALM 1 DI2 ARST 18 COM 13 Signal Pin 24V...

Страница 138: ...3 Note twisted pair cable used for differential signals Signal Pin COM 4 DI1 SON 17 DO3 ALM 1 DI2 ARST 18 COM 13 Signal Pin 24V 6 ALM 8 SON 9 CLR 10 GND 15 PUL 11 PUL 12 DIR 13 DIR 14 A 1 A 2 B 3 B 4...

Страница 139: ...CA 8 CB 20 CB 21 Note twisted pair for differential signals Brake unavailable Weihong DB15 Driver Interface FUJI FALDIC 26P HD Plug 5 3 8 Wiring Diagram of HITACHI Servo Driver Signal Pin PLC 2 ALM 11...

Страница 140: ...42 ALM 43 SON 37 RST 30 COM 24 COM 25 SG 12 SG 48 SG 47 Z axis Brake Line Weihong DB15 Driver Interface SANYO PY DB50 HD Plug 5 3 10 Wiring Diagram of SANYO R Servo Driver OA 3 OA 4 OB 5 OB 6 OC 7 OC...

Страница 141: ...mmon port 7 Fault signal output 22 Servo enable input 23 Alarm clear signal input 8 Fault signal output 6 Signal Pin 24V 6 ALM 8 SON 9 CLR 10 GND 15 PUL 11 PUL 12 DIR 13 DIR 14 A 1 A 2 B 3 B 4 C 5 C 7...

Страница 142: ...N 15 DP 16 DN 17 PA 35 PA 36 PB 37 PB 38 BI 20 DG 47 FG 50 PZ 40 PZ 39 BK BK Weihong DB15 Driver Interface TECO TSDA Series Servo 50P With a towline 5 3 14 Wiring Diagram of TECO ESDA Servo Driver DN...

Страница 143: ...ediately 3 6 3 Single axis acc 0 001 100000 mm s2 800 Immediately 3 6 3 The delay time of cute angle motion 0 Immediately 3 6 3 Startup speed 0 0 Immediately 3 6 3 Max machining speed Machining speed...

Страница 144: ...alid No Invalid Yes Immediately 3 4 4 Is reset SVON when estop Yes Valid No Invalid No Immediately 3 4 4 Max angle of joining high speed 0 180 001 deg 120 Immediately 3 6 3 Corner trace pretreatment o...

Страница 145: ...speed Immediately 3 6 3 Limit max velocity for small lines Yes Valid No Invalid Yes Immediately 3 6 3 Length for limit max velocity 0 001 100000 mm 2 Immediately 3 6 3 Path smoothing time 0 2 sec 0 Im...

Страница 146: ...G73 command and G83 command with different meanings When G73 command is used this parameter means the uplifting distance after each peck When G83 is executed this parameter refers to the distance betw...

Страница 147: ...3 3 Z axis change tool range upper limit 0 After reboot 3 3 3 X axis change tool range lower limit 67108 864 chanege tool workbench upper limit 0 After reboot 3 3 3 Y axis change tool range lower limi...

Страница 148: ...ength 0 10 mm 0 After reboot 3 11 Delay time of AQE compensation 0 10 sec 0 After reboot 3 11 Intensity of AQE compensation 0 1 0 75 After reboot 3 11 5 File parameter Dxf file translation parameters...

Страница 149: ...ference point 1 1 1 Immediately 3 4 4 Y direction in backing to reference point 1 1 1 Immediately 3 4 4 Z direction in backing to reference point 1 1 1 Immediately 3 4 4 Retract distance of X axis 2 I...

Страница 150: ...ol No 1 Tool magazine capacity 1 Immediately 3 17 3 Currently tool pan No 1 Tool magazine capacity 1 Immediately 3 17 3 Tool change prompt Yes With prompt No Without prompt No Immediately 3 17 3 Calib...

Страница 151: ...speed mm min 60 Immediately 3 17 3 Traversing speed in out tool magazine 0 001 Tool change speed mm min 60 Immediately 3 17 3 Tool change delay 0 600000 ms 500 Immediately 3 17 3 Move to origin posit...

Страница 152: ...d party or destroy all the copies un transferred 5 You can use the Software Product on a network server or intranet server only if it is stipulated in explicit terms that you are allowed to use the So...

Страница 153: ...mmerciality and applicability of special application aim Whether you follow other terms in this agreement or not Weihong Company as well as its agents and sales staff will not be responsible for any p...

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