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SERVICE SPECIFICATIONS
MANUAL TRANSMISSION / TRANSAXLE
03–47
158
Author:
Date:
2002 CAMRY REPAIR MANUAL (RM881U)
Transmission case oil seal drive in depth
3.5
0.5 mm (0.138
0.020 in.)
Front differential case shim RR thickness
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
2.75 mm (0.1083 in. )
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)
Front differential case oil seal clearance
1 – 2 mm (0.0394 –0.0787 in.)
Input shaft front bearing clearance
4.28 – 4.60 mm (0.1685 – 0.1811 in.)
Reverse restrict pin clearance
12.5 – 13.5 mm (0.492 – 0.531 in.)
Transmission clutch hub No.3 snap ring clearance
0.1 mm or less (0.0039 in. or less)
Transmission clutch hub No.3 snap ring thickness
a
b
c
d
e
f
g
h
j
1.75 – 1.80 mm (0.0689 – 0.0709 in.)
1.80 – 1.85 mm (0.0709 – 0.0728 in.)
1.85 – 1.90 mm (0.0728 – 0.0748 in.)
1.90 – 1.95 mm (0.0748 – 0.0768 in.)
1.95 – 2.00 mm (0.0768 – 0.0787 in.)
2.00 – 2.05 mm (0.0787 – 0.0807 in.)
2.05 – 2.10 mm (0.0807 – 0.0827 in.)
2.10 – 2.15 mm (0.0827 – 0.0846 in.)
2.15 – 2.20 mm (0.0846 – 0.0866 in.)
5th gear radial clearance
Standard clearance
0.009 – 0.050 mm (0.0004 – 0.0020 in.)
5th gear thrust clearance
Standard clearance
0.10 – 0.65 mm (0.0039 – 0.0260 in.)
Input shaft assy
4th gear thrust clearance
Standard clearance
0.10 – 0.57 mm (0.0039– 0.0224 in.)
3rd gear thrust clearance
Standard clearance
0.10 – 0.35 mm (0.0039 – 0.0138 in.)
4th gear radial clearance
KOYO made
NSK made
0.009 – 0.053 mm (0.0004 – 0.0021 in.)
0.009 – 0.051 mm (0.0004 – 0.0020 in.)
3rd gear radial clearance
KOYO made
NSK made
0.009 – 0.053 mm (0.0004 – 0.0021 in.)
0.009 – 0.051 mm (0.0004 – 0.0020 in.)
Input shaft run out
Maximum run out:
0.03 mm (0.0012 in.)
Input shaft standard outer diameter
A
B
C
35.984 – 36.000 mm (1.4167 – 1.4173 in.)
35.984 – 36.000 mm (1.4167 – 1.4173 in.)
27.957 – 27.972 mm (1.1007 – 1.1013 in.)
Input shaft minimum outer diameter
A
B
C
35.984 mm (1.4167 in.)
35.984 mm (1.4167 in.)
27.957 mm (1.1007 in.)
4th gear inside diameter
Standard inside diameter
Maximum inside diameter
42.09 – 42.025 mm (1.6539 – 1.6545 in.)
42.025 mm (1.6545 in.)
3rd gear inside diameter
Standard inside diameter
Maximum inside diameter
43.009 – 43.025 mm (1.6933 – 1.6939 in.)
43.025 mm (1.6939 in.)
Between the 4th gear spline end and synchronizer outer ring back clearance
0.75 – 1.65 mm (0.0295 – 0.0650 in.)
Between the 3rd gear spline end and synchronizer outer ring back clearance
0.65 – 1.75 mm (0.0256 – 0.0689 in.)
Transmission hub sleeve No.3 groove – thickness of the claw part on gear
shift fork No.1
Standard clearance
0.15 – 0.35 mm (0.0059 – 0.0138 in.)
Transmission clutch hub No.2 snap ring clearance
Standard clearance
0.1 mm or less (0.0039 in. or less)