03–16
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SERVICE SPECIFICATIONS
ENGINE MECHANICAL
127
Author:
Date:
2002 CAMRY REPAIR MANUAL (RM881U)
Bushing inside diameter
Valve guide bushing oil clearance
Standard Intake
Exhaust
Maximum Intake
Exhaust
Cylinder head valve guide bushing bore diameter
STD
O/S 0.05
Bushing diameter
STD
O/S 0.05
Bushing length
Intake
Exhaust
Bushing protrusion height
Intake
Exhaust
5.510 – 5.530 mm (0.2169 – 0.2177 in.)
0.025 – 0.060 mm (0.0010 – 0.0024 in.)
0.030 – 0.065 mm (0.0012 – 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
10.295 – 10.313 mm (0.4053 – 0.4060 in.)
10.345 – 10.363 mm (0.4073 – 0.4080 in.)
10.333 – 10.344 mm (0.4068 – 0.4072 in.)
10.383 – 10.394 mm (0.4088 – 0.4092 in.)
34.5 mm (1.358 in.)
40.5 mm (1.594 in.)
11.1 – 11.5 mm (0.437 – 0.453 in.)
8.9 – 9.3 mm (0.350 – 0.366 in.)
Lifter diameter
Lifter bore diameter
Oil clearance
Standard
Maximum
30.966 – 30.976 mm (1.2191 – 1.2195 in.)
31.000 – 31. 016 mm (1.2205 – 1.2211 in.)
0.024 – 0.050 mm (0.0009 – 0.0021 in.)
0.07 mm (0.0028 in.)
Camshaft gear backlash
Standard
Maximum
Camshaft thrust clearance
Standard
Maximum
Camshaft oil clearance
Standard Intake #4, #5 journals
Other journals
Maximum
0.020 – 0.200 mm (0.0008 – 0.0079 in.)
0.30 mm (0.0118 in.)
0.040 – 0.090 mm (0.0016 – 0.0035 in.)
0.12 mm (0.0047 in.)
0.025 – 0.057 mm (0.0010 – 0.0022 in.)
0.025 – 0.062 mm (0.0010 – 0.0024 in.)
0.10 mm (0.0039 in.)
Connecting rod thrust clearance
Standard
Maximum
Connecting rod oil clearance
Standard
Maximum
0.15 – 0.30 mm (0.0059 – 0.0118 in.)
0.35 mm (0.0138 in.)
0.038 – 0.066 mm (0.0015 – 0.0026 in.)
0.08 mm (0.0031 in.)
Crankshaft thrust clearance
Standard
Maximum
0.04 – 0.24 mm (0.0016 – 0.0094 in.)
0.30 mm (0.0118 in.)
Cylinder block warpage
Maximum
0.05 mm (0.0020 in.)
Cylinder bore diameter
Standard
Maximum
87.500 – 87.512 mm (3.4449 – 3.4453 in.)
87.52 mm (3.4457 in.)
Piston diameter
Oil clearance
Standard
Maximum
87.406 – 87.416 mm (3.4412 – 3.4416 in.)
0.084 – 0.106 mm (0.0033 – 0.0042 in.)
0.13 mm (0.0051 in.)
Connecting rod out–of alignment
Maximum
Connecting rod twist
Maximum
0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
0.15 mm (0.0059 in.) per 100 mm (3.94 in.)
Connecting rod bushing inside diameter
Piston pin diameter
Oil clearance
Standard
Maximum
22.005 – 22.014 mm (0.8663 – 0.8667 in.)
21.997 – 22.006 mm (0.8660 – 0.8664 in.)
0.005 – 0.011 mm (0.0002 – 0.0004 in.)
0.05 mm (0.0020 in.)
Piston ring groove clearance
No.1
No.2
Oil
0.02 – 0.07 mm (0.0008 – 0.0028 in.)
0.02 – 0.06 mm (0.0008 – 0.0024 in.)
0.03 – 0.11 mm (0.0011 – 0.0043 in.)
Piston ring end gap
Standard No.1
No.2
Oil (Side rail)
Maximum No. 1
No.2
Oil (Side rail)
0.25 – 0.35 mm (0.0098 – 0.0138 in.)
0.35 – 0.45 mm (0.0138 – 0.0177 in.)
0.15 – 0.40 mm (0.0059 – 0.0157 in.)
0.95 mm (0.0374 in.)
1.05 mm (0.0413 in.)
1.00 mm (0.0394 in.)
Connecting rod bolt diameter
Standard
Minimum
7.2 – 7.3 mm (0.283 – 0.287 in.)
7.0 mm (0.276 in.)
Crankshaft bearing cap set bolt diameter
Standard
Minimum
7.5 – 7.6 mm (0.295 – 0.299 in.)
7.2 mm (0.283 in.)