A32645
A36628
Number Mark
Number Mark
A13530
14–110
–
ENGINE MECHANICAL
CYLINDER HEAD ASSY (2AZ–FE)
1634
Author:
Date:
2002 CAMRY REPAIR MANUAL (RM881U)
(d)
Install the bearing caps.
Torque:
No. 1 30 N
⋅
m (301 kgf
⋅
cm, 22 ft
⋅
lbf)
No. 2 30 N
⋅
m (301 kgf
⋅
cm, 22 ft
⋅
lbf)
No. 3 9 N
⋅
m (92 kgf
⋅
cm, 80 in.
⋅
lbf)
NOTICE:
Do not turn the camshaft.
(e)
Remove the bearing cap, and measure the plastigage at
its widest point.
Standard oil clearance:
Intake No. 1 journal bearing mark 1
0.007 – 0.038 mm (0.0028 – 0.00150 in.)
Intake No. 1 journal bearing mark 2
0.008 – 0.038 mm (0.0031 – 0.00150 in.)
Intake No. 1 journal bearing mark 3
0.008 – 0.038 mm (0.0031 – 0.00150 in.)
Other journals
0.025 – 0.062 mm (0.00098 – 0.00244 in.)
Exhaust No. 1 journal
0.040 – 0.079 mm (0.00157 – 0.00311 in.)
Other journals
0.025 – 0.062 mm (0.00098 – 0.00244 in.)
Maximum oil clearance:
Intake No. 1 journal 0.07 mm (0.0028 in.)
Other journals 0.10 mm (0.0039 in.)
NOTICE:
Completely remove the plastigage after the inspection.
(f)
If the oil clearance is greater than maximum, replace the
camshaft. If necessary, replace the cylinder head.
(g)
If the oil clearance on No.1 journal is greater than maxi-
mum, choose and replace the bearing.
HINT:
Cylinder head journal bore diameter
Mark ”1”
40.000 – 40.008 mm (1.57480 – 1.57511 in.)
Mark ”2”
40.009 – 40.017 mm (1.57515 – 1.57547 in.)
Mark ”3”
40.018 – 40.025 mm (1.57551 – 1.57578 in.)
Standard bearing center wall thickness
Mark ”1”
2.000 – 2.004 mm (0.07874 – 0.07890 in.)
Mark ”2”
2.005 – 2.008 mm (0.07894 – 0.07905 in.)
Mark ”3”
2.009 – 2.012 mm (0.07909 – 0.07921 in.)
Camshaft journal diameter
35.971 – 35.985 mm (1.41648 – 1.41673 in.)
