en-58
PERIODIC MAINTENANCE
Periodic inspection and maintenance are neces-
sary to keep your Toyota industrial vehicle run-
ning smoothly. The designated number of hours
in the inspection cycle are as follows.
Daily (pre-operation check) ....Every 8 hours
Weekly .....................................Every 40 hours
6 weeks ...................................Every 250 hours
3-month ..................................Every 500 hours
6-month ...............................Every 1,000 hours
Annually..............................Every 2,000 hours
If operation time exceeds 250 hours within 6
weeks use the number of hours as the guide for
performing periodic inspection. Pre-operation
checks and weekly inspections should prefera-
bly be performed by the user. 6 week, 3-month,
6-month and annual inspection should be per-
formed by a Toyota dealer since high-level tech-
nology and special tools are required.
Refer to the periodic maintenance table to deter-
mine inspection and maintenance items and
inspection cycles.
Use only genuine Toyota parts for replacement
parts, and use the recommended types of lubri-
cants.
PERIODIC REPLACEMENT TABLE
REPLACEMENT PERIOD
(Accumulated hours of operation
or monthly periods of operation, whichever comes sooner.)
EVERY
6 WEEKS
3
6
12
MONTHS
EVERY
250
500
1000
2000
HOURS
Engine oil
*1
←
←
Engine oil filter
*1
←
←
Coolant (except LLC, LLC is every 2 years)
←
←
Air cleaner element
Fuel filter
←
Torque converter oil
←
Torque converter oil filter
←
Differential gear oil
Hydraulic oil
←
Hydraulic oil filter
*1
←
Wheel bearing grease
Spark plugs
←
Master cylinder, wheel cylinder cap and seals
Brake fluid
←
DPF inline filter (Option)
←
Power steering hose
(Every 2 years)
Power steering rubber parts
(Every 2 years)
Hydraulic hose
(Every 2 years)
Reserve tank hose
(Every 2 years)
Fuel hose
(Every 2 years)
Torque converter rubber hose
(Every 2 years)
Forks damper (Option)
(Every 2 years)
Chain
(Every 3 years)
DPF muffler filter (Option)
(Every 3 years)
DPF air cleaner (Option)
(Every 2 years)
Hydraulic oil pump seal
(Every 3 years or 6,000 hours)
Swing lock cylinder
(Every 10,000 hours)
Catalytic muffler (Option)
3-way catalytic muffler (Option)
(Every 5 years)
Note:
• In case of the hard operating condition, the service interval of 170 hours or 1 month may be rec-
ommendable.
• *1:Change the engine oil and oil filter of new vehicles at 6 weeks or 250 hours.
• Applicable engine models: 4Y, 1DZ-III, 3Z
• Engine oil is limited to those vehicles using engine oil with following or higher grades:
Gasoline engines: API class SL or better
Diesel engines: API class CF-4 or better
PROTECT YOUR INVERSTMENT WITH TOY-
OTA GENUINE PARTS
Why gamble with your valuable assets? When your forklift needs periodic maintenance - as every
forklift does - you need Toyota Genuine Parts.
The same parts used on Toyota assembly lines - meeting the same tough Toyota standards for “PER-
FORMANCE”, “DURABILITY”, and “SAFETY”.
TOYOTA GENUINE PARTS
Offer Excellent Dust-catching Performance
on:
e.g.Air Element, Torque converter Oil Filter
Return Oil Filter, Engine Oil Filter
Fuel Filter
TOYOTA GENUINE PARTS
Offer Supreme Durability on:
e.g.Clutch Disc
Radiator Hose
V Belt
TOYOTA GENUINE PARTS
Offer Added Safety on:
e.g.Lift Roller
Lift Chain
Tie-rod End
Brake Shoe
With high quality TOYOTA genuine parts and superior service
technology, Toyota help keep customers forklifts in the best
condition for efficient work and higher productivity. We
deliver satisfaction to the customers with Toyota genuine part.
IF YOU USE A NON-GENUINE
ENGINE OIL FILTER:
1.
Clogging may result, which can lead to engine
seizure.
2.
The engine oil may become dirty faster,
necessitating frequent oil changes.
3.
It can pass dirty oil to the engine, causing
engine wear.
IF YOU USE A NON-GENUINE RADIA-
TOR HOSE:
1.
The hose may wear out extremely rapidly.
2.
The hose may be susceptible to water
leakage, necessitating frequent replacement.
IF YOU USE A NON-GENUINE BRAKE
SHOE:
1.
Braking performance may be excessive,
insufficient, or erratic, which is dangerous.
2.
The brakes may drag. wasting fuel or
battery power.
Call your Toyota authorized shop for after-sale service.
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