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Power Stak

PPS2200-62NFO-27

Installation, Operation

and Service Manual

Model Number ______________________________

Serial # ____________________________________

Date Placed in Service ________________________

IMPORTANT: READ CAREFULLY

BEFORE INSTALLING OR OPERATING LIFT

February 2019

This manual covers PowerStak units with frame

numbers starting with GC stamped into the mast

and shipped March 2014 and after.

Содержание Power Stak PPS2200-62NFO-27

Страница 1: ...__________ Serial ____________________________________ Date Placed in Service ________________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019 This manual covers Pow...

Страница 2: ...esponsibility of the buyer and must be accompanied with an RMA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not...

Страница 3: ...attery 12 C Warnings and Battery Info 12 D Battery maintenance 12 E Charger Operations 12 S E C T I O N 6 Maintenance 13 A Weekly Operations Maintenance Checks 13 B Monthly Operations Maintenance Chec...

Страница 4: ...sitioning a wide variety of loads WHERE UNIQUE SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant...

Страница 5: ...s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had explai...

Страница 6: ...zard It is composed of an equilateral triangle surrounding an exclamation mark The safety alert symbol is only used on hazard alerting signs It is not used on safety notice and safety instructions sig...

Страница 7: ...weight capacities check capacity plate DO NOT operate until you have checked the conditions of the stacker lift systems forks chains and cables DO NOT use if any part is damaged worn or not working pr...

Страница 8: ...h to allow the panel to be set aside Inspect for any bent or damaged parts B REMOVING FROM PALLET PowerStak is shipped out on a pallet or skid Prior to removing the unit from the pallet or skid remove...

Страница 9: ...e to the neutral position and the speed of the stacker will slow down and come to a stop Turtle Speed Travel When the butterfly control is engaged forward toward the forks or reverse toward the operat...

Страница 10: ...y reverse direction and travel away from the operator When the reversing safety bar comes in contact with your body during operation immediately release your hands from the butterfly control and put t...

Страница 11: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...

Страница 12: ...hese components wear a face shield or other suitable protective eyewear Read understand and folow all battery and battery manufacturer s specific precautions while working with and or charging bat ter...

Страница 13: ...eck that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean...

Страница 14: ...ed out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty...

Страница 15: ...ng 4 3 Load Wheel 2 4 Bolt 2 5 Spindle 4 6 Stacker Body Assemby 1 7 Nut 4 8 Spring Washer 4 9 Caster Assembly 1 10 Bolt 4 Item Description Qty 11 Cover Fixing 1 12 Bolt 2 13 Drive Wheel Cover 1 14 Rea...

Страница 16: ...D PPS2200 62NFO 27 Item Description Qty 1 Lifting Switch 2 2 Lowering Switch 2 3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 6 Control Pod Bottom Item Description Qty 1 Lifting Switc...

Страница 17: ...n QTY 0 Control Pod Assembly 1 8 Top Cover 1 1 Button Horn 1 9 Accelerator Assembly 1 2 Knob 2 10 Snap Ring 2 3 Bearing 2 11 Base 1 4 Belly Switch 1 12 Hexagon Socket Screw 2 5 Spring 1 13 Button 1 6...

Страница 18: ...1 9 Bolt 4 10 Spring Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1...

Страница 19: ...1 13 Bolt Tiller arm Pivot up down 2 14 Collar Spindle Tiller arm Pivot up down 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1...

Страница 20: ...Dust Cover 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring G...

Страница 21: ...PRESTO OWNER S MANUAL Page 21 POWER STAK PPS2200 62 NFO 27 Figure 6 Carriage Assembly Item Description Qty 1 Block 4 2 Washer 4 3 Roller 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Fork Assembly 1...

Страница 22: ...6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 Figure 7 Mast Components MAST COMPONENTS PPS2200 62NFO 27 Item Description Qty 1 Chain Assembly 1 2...

Страница 23: ...Hose Suction 1 11 Oil Filter 1 12 Oil Tank Plastic 1 12A Bolt Spring Washer 4 12B Cover Oil Tank 1 Figure 8 Power Unit STACKER BODY COMPONENTS PPS2200 62NFO 21 Item Description Qty Item Description Qt...

Страница 24: ...n Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 Figure 9 Hydraulic System HYDRAULIC SYSTEM PPS2200 62NFO 27 Item Description Qty 1 Screw 2 2 Washer...

Страница 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS2200 62 NFO 27 Figure 10 Hydraulic Schematic...

Страница 26: ...PPS2200 62 NFO 27 CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lif...

Страница 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series Prior to November 2017...

Страница 28: ...PRESTO OWNER S MANUAL Page 28 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series From November 2017 to Present...

Страница 29: ...ONN DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES...

Страница 30: ...port To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards...

Страница 31: ...her information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All prod...

Страница 32: ...circumstances Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and pr...

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