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PRESTO OWNER’S MANUAL        

 Page 10

          POWER STAK PPS2200-62 NFO-27 

The operator can engage the butterfly forward with the right 

hand and engage the turtle speed button with the left hand.

The operator can engage the butterfly forward with the left 

hand and engage the turtle speed button with the right hand.

The reverse operation is also controlled with either hand.

The turtle speed is maintained only when the turtle speed 

button is engaged. When the turtle speed button is not en-

gaged the unit will operate at full speed. The turtle speed 

button is a maintained contact operation. 

Electric Brake:

Your stacker is equipped with a magnetic brake. The brake 

is applied when the handle is in its vertical position between 

10 – 15 degrees and lowered position between 80 – 90 

degrees. The brake could be released when you pull down 

the handle at any point between 15 – 80 degrees. Always 

make sure the brake is released before operating the stacker. 

When the stacker is running, you could brake the stacker 

by raising the handle to its vertical position or lowering 

the handle to its lowest position. Or, to turn the butterfly 

controls in the opposite direction, the change in direction 

of the motor will slow down, stop, and reverse the direc-

tion of stacker. 

When parked

, the handle will spring back 

to the full vertical position with the brake applied and the 

forks in lowered position.  

Reversing Safety: 

At the end of the handle there is a large, red reversing 

bar (belly button switch) that is designed to protect the 

operator from injury. When the operator runs the stacker 

backwards, and the end of the handle comes in contact 

with the operator’s body, the stacker will automatically 

reverse direction and travel away from the operator. When 

the reversing safety bar comes in contact with your body 

during operation, immediately release your hands from 

the butterfly control and put the handle up to its vertical 

position or down to its lowest position and the brake is on. 

The reversing safety bar will automatically resume to its 

original position after being activated.

Horn:

As standard equipment, a horn that is located on the top 

of the handle.

AUTHORIZED OPERATORS SHOULD READ 

AND UNDERSTAND ALL INSTRUCTIONS, 

PRECAUTIONS AND WARNINGS.

IMPROPER USE OF THIS LIFT TRUCK 

COULD RESULT IN INJURY AND/OR

DAMAGE TO LOAD AND EQUIPMENT.

• 

Inspect the lift for damaged or worn parts.  

Do 

not

 use if not in safe operating condition.

• 

Use lift on hard level surfaces only.

• 

Make sure load is evenly distributed, not loose 

or unstable, and is as far back on platform or forks 

as possible.  

Do not 

pick up loads on tips or forks or 

edge of platform.

• 

For fork models, adjust forks to the maximum

-

practical width.  Pick up loads on both forks.

• 

Do not 

overload.  Check load center and load 

weight capacities on the nameplate.

• 

Make sure travel and work area is clear of ob-

structions.

• 

Check overhead clearance before lifting loads or 

transporting.

B.  

DAILY OPERATIONS 

MAINTENANCE CHECKS:

1.  Battery  

A.  Check for corroded and loose terminals.   

A white powder substance will be present if 

there is any existing corrosion.

B.  Visually inspect for any cracks or damage to 

the casing.

C.  Check for loose battery tie-downs.

2.  Charger 

A.  Inspect wire connections.

B.  Check power cord for nicks/damage.

C.  Check power charger for proper mounting.

3.  Hydraulic System

D.  Inspect pump and cylinder for oil leaks.

E.  Check hydraulic oil level.

F.  Check hydraulic fittings and hoses.

G.  Check ram for nicks/damage.

4.  Frame Assembly

A.  Check chain roller assembly connections.

B.  Check for any worn or damaged parts.

Содержание Power Stak PPS2200-62NFO-27

Страница 1: ...__________ Serial ____________________________________ Date Placed in Service ________________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019 This manual covers Pow...

Страница 2: ...esponsibility of the buyer and must be accompanied with an RMA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not...

Страница 3: ...attery 12 C Warnings and Battery Info 12 D Battery maintenance 12 E Charger Operations 12 S E C T I O N 6 Maintenance 13 A Weekly Operations Maintenance Checks 13 B Monthly Operations Maintenance Chec...

Страница 4: ...sitioning a wide variety of loads WHERE UNIQUE SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant...

Страница 5: ...s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had explai...

Страница 6: ...zard It is composed of an equilateral triangle surrounding an exclamation mark The safety alert symbol is only used on hazard alerting signs It is not used on safety notice and safety instructions sig...

Страница 7: ...weight capacities check capacity plate DO NOT operate until you have checked the conditions of the stacker lift systems forks chains and cables DO NOT use if any part is damaged worn or not working pr...

Страница 8: ...h to allow the panel to be set aside Inspect for any bent or damaged parts B REMOVING FROM PALLET PowerStak is shipped out on a pallet or skid Prior to removing the unit from the pallet or skid remove...

Страница 9: ...e to the neutral position and the speed of the stacker will slow down and come to a stop Turtle Speed Travel When the butterfly control is engaged forward toward the forks or reverse toward the operat...

Страница 10: ...y reverse direction and travel away from the operator When the reversing safety bar comes in contact with your body during operation immediately release your hands from the butterfly control and put t...

Страница 11: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...

Страница 12: ...hese components wear a face shield or other suitable protective eyewear Read understand and folow all battery and battery manufacturer s specific precautions while working with and or charging bat ter...

Страница 13: ...eck that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean...

Страница 14: ...ed out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty...

Страница 15: ...ng 4 3 Load Wheel 2 4 Bolt 2 5 Spindle 4 6 Stacker Body Assemby 1 7 Nut 4 8 Spring Washer 4 9 Caster Assembly 1 10 Bolt 4 Item Description Qty 11 Cover Fixing 1 12 Bolt 2 13 Drive Wheel Cover 1 14 Rea...

Страница 16: ...D PPS2200 62NFO 27 Item Description Qty 1 Lifting Switch 2 2 Lowering Switch 2 3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 6 Control Pod Bottom Item Description Qty 1 Lifting Switc...

Страница 17: ...n QTY 0 Control Pod Assembly 1 8 Top Cover 1 1 Button Horn 1 9 Accelerator Assembly 1 2 Knob 2 10 Snap Ring 2 3 Bearing 2 11 Base 1 4 Belly Switch 1 12 Hexagon Socket Screw 2 5 Spring 1 13 Button 1 6...

Страница 18: ...1 9 Bolt 4 10 Spring Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1...

Страница 19: ...1 13 Bolt Tiller arm Pivot up down 2 14 Collar Spindle Tiller arm Pivot up down 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1...

Страница 20: ...Dust Cover 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring G...

Страница 21: ...PRESTO OWNER S MANUAL Page 21 POWER STAK PPS2200 62 NFO 27 Figure 6 Carriage Assembly Item Description Qty 1 Block 4 2 Washer 4 3 Roller 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Fork Assembly 1...

Страница 22: ...6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 Figure 7 Mast Components MAST COMPONENTS PPS2200 62NFO 27 Item Description Qty 1 Chain Assembly 1 2...

Страница 23: ...Hose Suction 1 11 Oil Filter 1 12 Oil Tank Plastic 1 12A Bolt Spring Washer 4 12B Cover Oil Tank 1 Figure 8 Power Unit STACKER BODY COMPONENTS PPS2200 62NFO 21 Item Description Qty Item Description Qt...

Страница 24: ...n Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 Figure 9 Hydraulic System HYDRAULIC SYSTEM PPS2200 62NFO 27 Item Description Qty 1 Screw 2 2 Washer...

Страница 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS2200 62 NFO 27 Figure 10 Hydraulic Schematic...

Страница 26: ...PPS2200 62 NFO 27 CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lif...

Страница 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series Prior to November 2017...

Страница 28: ...PRESTO OWNER S MANUAL Page 28 POWER STAK PPS2200 62 NFO 27 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series From November 2017 to Present...

Страница 29: ...ONN DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES...

Страница 30: ...port To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards...

Страница 31: ...her information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All prod...

Страница 32: ...circumstances Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and pr...

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