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PERIODIC MAINTENANCE TABLE
Periodic maintenance
INSPECTION METHOD
I: Inspect and correct and replace as required. T: Tighten C: Clean L: Lubricate M: Measure and cor-
rect and adjust as required.
INSPECTION PERIOD (Accomplish based on operating hours or
month, whichever is soonest.)
EVERY
6
WEEKS
3
6
12
MONTHS
EVERY
250
500
1000
2000
HOURS
ENGINE
Basic components
1.
Starting condition and unusual noise .......................................................
I*
I
←
←
2.
Rotating condition during idling..............................................................
M*
M
←
←
3.
Rotating condition during acceleration....................................................
M*
M
←
←
4.
Exhaust gas condition ..............................................................................
I*
I
←
←
5.
Air cleaner element ..................................................................................
C*
C
←
←
6.
Valve clearance ........................................................................................
M*
M
7.
Compression ............................................................................................
M
8.
Cylinder head bolt....................................................................................
T
9.
Muffler rubber mount...............................................................................
I
Blow by gas reduction device
10. Clogging and damage of PCV valve and piping......................................
I*
I
←
←
Governor
11. Maximum no-load stabilized rotation speed............................................
M*
M
←
←
Lubrication system
12. Oil leakage ...............................................................................................
I*
I
←
←
13. Oil level....................................................................................................
I*
I
←
←
14. Clogging and fouling of oil filter .............................................................
I
←
←
Fuel system
15. Fuel leakage .............................................................................................
I*
I
←
←
17. Fouling and damage of fuel filter element...............................................
I
←
←
18. Injection timing........................................................................................
Μ
←
19. Injection nozzle injection pressure and condition....................................
M
20. Draining of sedimenter ............................................................................
I
←
Cooling system
21. Radiator coolant level and leakage ..........................................................
I*
I
←
←
22. Rubber hose deterioration ........................................................................
I*
I
←
←
23. Radiator cap condition .............................................................................
I*
I
←
←
24. Fan belt tension and damage....................................................................
I*
I
←
←
25. Radiator rubber mount .............................................................................
Ι
Three-way exhaust emission control system
26. Exhaust gas (carbon monoxide)
concentration measurement .....................................................................
M
27. Exhaust system piping joint loosening
and damage ..............................................................................................
I
28. Vacuum piping damage............................................................................
I
←
←
29. Vacuum sensor damage............................................................................
I
30. Injector cleaning and damage ..................................................................
I
31. Register damage.......................................................................................
I
32. ABCV damage .........................................................................................
I
33. Water temperature sensor damage ...........................................................
I
34. Oxygen sensor damage ............................................................................
I
Auto speed control device (Option)
35. Step motor damage...................................................................................
I
←
←
36. Accelerator pedal sensor and switch damage ..........................................
I
←
←
37. Speed sensor damage ...............................................................................
I
POWER TRANSMISSION SYSTEM
Differential
1.
Oil leakage ...............................................................................................
Ι
←
←
2.
Oil level....................................................................................................
Ι
←
←
3.
Loose bolts ...............................................................................................
T
Torque converter and transmission
4.
Oil leakage ...............................................................................................
Ι
←
←
5.
Oil level....................................................................................................
Ι
←
←
6.
Operating mechanism function and looseness.........................................
Ι
←
←
7.
Control valve and clutch function............................................................
Ι
←
←
8.
Inching valve function .............................................................................
Ι
←
←
9.
Stall test and oil pressure measurement ...................................................
Μ
←
Propeller shaft and axle shaft
10. Loosening of joint ....................................................................................
T
←
←
11. Looseness at spline connection................................................................
I
12. Looseness at universal joint .....................................................................
I
13. Twisting and cracks of axle shaft.............................................................
I
RUNNING EQUIPMENT
Wheels
1.
Tire air pressure .......................................................................................
M
←
←
2.
Tire cuts, damage and uneven treads .......................................................
I
←
←
3.
Loose rim and hub nuts............................................................................
T
←
←
4.
Tread depth ..............................................................................................
M*
M
←
←
5.
Metal fragments, stones or other foreign objects in tires.........................
I*
I
←
←
INSPECTION PERIOD (Accomplish based on operating hours or
month, whichever is soonest.)
EVERY
6
WEEKS
3
6
12
MONTHS
EVERY
250
500
1000
2000
HOURS
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