Kollmorgen BDS5, Инструкция по установке и настройке

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B-10 A-93103 Sheet 7 of 7
ALL AC LINES SHOULD BE TWISTED CABLES.
TO A MAXIMUM OF 4 BDS4s OR 3 BDS5s ON EITHER SIDE OF THE PSR4/5.
AXIS EXPANSION ON THE PSR4/5 50 AND 75 AMP UNITS ARE ALSO LIMITED
PSR4/5-X75: A MAXIMUM OF 6 BDS4s OR 6 BDS5s.
PSR4/5-X50: A MAXIMUM OF 6 BDS4s OR 6 BDS5s,
PSR4/5-X20: A MAXIMUM OF 4 BDS4s OR 3 BDS5s,
PSR4/5-X12: A MAXIMUM OF 4 BDS4s OR 3 BDS5s,
PSR4/5 MODEL AND THE COMBINATION OF BDS4's AND/OR BDS5's:
(IF THE BDS's ARE MIXED, THEN THE TOTAL NUMBER OF AXES THAT CAN BE
USED WOULD BE THE MAXIMUM GIVEN FOR THE BDS5s.)
THE TOTAL NUMBER OF AXES ALLOWED, PER PSR4/5, DEPENDS ON THE
FOR GROUNDING TO MACHINE OR EARTH GROUND, A SCREW LUG SHOULD BE
ATTACHED TO GROUND SCREW OR STUD. RECOMMENDED TORQUE OF 12 IN/LB
FOR GROUND SCREWS AND 20 IN/LB FOR GROUND STUDS. MAY ALSO REFER
TO NATIONAL ELECTRICAL CODE (NEC) OR UL STANDARD 486B FOR
RECOMMENDED TORQUES
THERMAL OVERLOAD PROTECTION DOES NOT PROVIDE INTERNAL TO AMPLIFIER
AND MUST BE PROVIDED EXTERNAL. REFER TO NATIONAL ELECTRICAL CODE
FOR PROPER SIZING OF OVERLOAD PROTECTION.
MAX TORQUE 12 IN/LB EXTERNAL REGEN CONNECTION
MAX TORQUE 20 IN/LB MAIN POWER, BUS CONNECTION AND GROUND STUD
PSR4/5-50 TO 75 AMP
MAX TORQUE 20 IN/LB MOTOR, BUS CONNECTION AND GROUND STUD
BDS4/5-30 TO 55 AMP
MAX TORQUE 12 IN/LB GROUND SCREW
BUS CONNECTION.
MAX TORQUE PER UL IS 12 IN/LB, EXTERNAL REGEN, MAIN POWER AND
RECOMMENDED TORQUES FOR CONNECTION TO TERMINAL BLOCKS AND GROUND.
BDS4/5-3 TO 20 AMP AND PSR4/5-12 AND 20 AMP
(ALL WIRES TO BE COPPER WITH MIN. TEMP RATING OF 60°C)
RADFORD, VIRGINIA
Kollmorgen Industrial Drives
OPTIONAL ENCODER INPUTS IN CONNECTOR C1 ARE NOT USED.
IF THE BDS5 USES THE OPTIONAL ANOLOG INPUT CARD (BDS5-OPT1), THE
IF PSR4/5 FAULT CONTACTS OPEN (THIS WOULD TURN OFF ANY FAULT LEDS).
POWER CONTACTOR. THIS IS SO THAT CONTROL POWER WON'T BE REMOVED
DO NOT WIRE CONTROL POWER (PSR4/5 CONNECTOR C1) THROUGH THE MAIN
THE BDS5 IS CONFIGURED AT THE FACTORY FOR EITHER RS-232 OR RS-485.
LENGTH IS AVAILABLE FROM 3 TO 75 METERS IN INCREMENTS OF 3 METERS.
XX IN THE CABLE NUMBER STANDS FOR CABLE LENGTH IN METERS. CABLE
MAIN POWER CONTACTOR IN A FAULT CONDITION, AS SHOWN ON SHEET 1.
OUTPUT CONTACTS OF THE RELAY MUST BE WIRED TO DROP POWER TO THE
IN THE KIT, WAS SIZED FOR YOUR RESISTANCE AND POWER RATING. THE
THE 50 AND 75 AMP PSR4/5's. THE THERMAL OVERLOAD RELAY, INCLUDED
A THERMAL OVERLOAD RELAY IS SUPPLIED IN THE REGEN RESISTOR KIT FOR
ISS.
POWER AND WILL OPEN IN FAULT CONDITION.
ON 50 & 75 AMP PSR4/5 THIS CONTACT CLOSES ON APPLICATION OF CONTROL
THIS CONTACT OPENS IN FAULT CONDITIONS.
WITHIN 250 MSEC. AFTER APPLICATION OF CONTROL AND MAIN POWER.
ON 12 & 20 AMP PSR4/5: THIS CONTACT IS NORMALLY OPEN AND WILL CLOSE
IN SERIES WITH THE OVERLOAD RELAY AS SHOWN ON SHEET 1.
CAUTION: THE PRS4/5 FAULT CONTACTS (RATED 115 VAC 1AMP) MUST BE WIRED
CAUTION: RESISTOR IS CONNECTED TO HIGH VOLTAGE; ENSURE SUFFICIENT
WARNING: THE MOTOR THERMOSTAT AUTOMATICALLY RESETS WHEN THE MOTOR
INHIBIT OPERATION AFTER A MOTOR THERMOSTAT FAULT. CONNECT THERMOSTAT
COOLS. THE CUSTOMER IS RESPONSIBLE FOR LATCHING THIS SIGNAL TO
DIFFERENT SERIES/PARALEL RESISTOR CONNECTIONS TO OBTAIN SPECIFIC
SEE WIRING DRAWING FOR SPECIFIC REGEN RESISTOR KIT. EACH KIT HAS
OR DAMAGED BY HEAT. VENTILATION MAY BE REQUIRED.
DURING OPERATION. DO NOT MOUNT NEAR MATERIALS THAT ARE FLAMMABLE
ELECTRICAL CLEARANCE WHEN MOUNTING. RESISTOR MAY BECOME VERY HOT
PSR4/5-X75 HAS A MAXIMUM MAIN POWER INPUT CURRENT OF 75 AMPS RMS.
PSR4/5-X50 HAS A MAXIMUM MAIN POWER INPUT CURRENT OF 50 AMPS RMS,
PSR4/5-X20 HAS A MAXIMUM MAIN POWER INPUT CURRENT OF 20 AMPS RMS,
PSR4/5-X12 HAS A MAXIMUM MAIN POWER INPUT CURRENT OF 12 AMPS RMS,
WIRE SIZES, BREAKERS AND FUSES FOR PSR4/5:
BE A U.L. RATED TIME DELAY TYPE, SUCH AS, BUSS FRN-R SERIES.
SIZE FOR THE CURRENTS LISTED ABOVE. FUSES FOR MAIN POWER SHOULD
INSULATED WIRE AND REFER TO LOCAL ELECTRICAL CODES FOR PROPER WIRE
THE ACTUAL APPLICATION MAY REQUIRE LESS CURRENT. USE 600 VAC
PSR4/5-X75, BUS BARS SUPPLIED WITH UNIT, OR 8 AWG (OR LARGER) WIRE.
PSR4/5-X50, BUS BARS SUPPLIED WITH UNIT, OR 8 AWG (OR LARGER) WIRE,
PSR4/5-X12, 14 AWG (OR LARGER) WIRE,
WIRE GAUGE WITH 600 VAC INSULATION:
THE POWER BUS BETWEEN A PSR4/5 AND BDS5 SHOULD USE THE FOLLOWING
C2. FOR 16 AWG WIRE USE MOLEX #39-00-0078 TERMINALS.
CONNECTORS C1, C2, C3, C4, C6 AND PSR4/5 CONNECTORS C1 AND
TERMINALS FOR 22-18 AWG WIRE ARE SUPPLIED FOR USE WITH BDS5
ALL SIGNAL AND CONTROL WIRES TO BE 22-18 AWG WIRE. THE CRIMP
AWG WIRE AND #XSS20836 OR #SS20832F FOR 12/10 AWG WIRE.
TERMINALS SUCH AS HOLLINGSWORTH #XSS20954S OR #SS20947SF FOR 16
TO REMOVE THEM TO USE RING TERMINALS. USE LOCKING SPRING SPADE
THE SCREWS IN THE POWER TERMINAL BLOCKS ARE CAPTIVE. DO NOT ATTEMPT
IN THE BDS5 3 AMP THRU 20 AMP AND THE PSR4/5 12 AMP AND 20 AMP,
ISS.
6.
5.
PSR4/5-X20, 10 AWG WIRE,
ECN NO.
APP'D.
COPY CODE
DATE
4.
3.
10
7 2.
1.
RESISTANCE AND POWER RATING.
USING TWISTED PAIR WIRE.
NOTES:
ECN NO. DATE APP'D.
DATE DWN. BY:
CHK. BY:
DATE
VA 2-13-91
C.
13.
A.
B.
14.
12.
11.
9.
10.
8.
7.
BDS5 WIRING DIAGRAM
DWG. NO. SHEET 7 OF 7
A-
SCALE
APP'D. BY: DATE
1:1
ISSUE
93103 14
(NOTES)
DWG. NO. SHEET 7 OF 7
93103
A-
14
ISSUE