7.19
Section 7
Electrical System and Components
7
d. Hold the starter assembly vertically on the
end housing, and carefully place the tool
(with extension) and assembled original
brush holder assembly onto the end of the
armature shaft. Slide the brush holder
assembly down into place around the
commutator, install the positive (+) brush
lead grommet in the cutout of the frame. See
Figure 7-42.
Figure 7-44. Torquing Brush Holder Screws.
13. Hook the plunger behind the upper end of the
drive lever, and install the spring into the
solenoid. Insert the three mounting screws
through the holes in the drive end cap. Use these
to hold the solenoid gasket in position, then
mount the solenoid. Torque the screws to
4.0-6.0 N·m (35-53 in. lb.)
.
14. Connect the positive (+) brush lead/bracket to the
solenoid and secure with the hex nut. Torque the
nut to
8-11 N·m (71-97 in. lb.)
. Do not
overtighten. See Figure 7-45.
Figure 7-45. Positive (+) Brush Lead Connection.
Positive
Brush
Lead
Figure 7-42. Installing Brush Holder Assembly
using Tool with Extension.
11. Install the end cap onto the armature and frame,
aligning the thin raised rib in the end cap with
the corresponding slot in the grommet of the
positive (+) brush lead.
12. Install the two thru bolts, and the two brush
holder mounting screws. Torque the thru bolts to
5.6-9.0 N·m (49-79 in. lb.)
. Torque the brush
holder mounting screws to
2.5-3.3 N·m
(22-29 in. lb.)
. See Figures 7-43 and 7-44.
Figure 7-43. Torquing Thru Bolts.
