Kässbohrer SILO Series Скачать руководство пользователя страница 45 | Manualshive

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4.1.2.

Loading / Discharging Sys-
tem

4.1.2.1. Air Mixture Battery

The air mixture battery is mounted at rear right
side of the silo tank. It controls flow of the air,
which is used while the vehicle is discharging,
by means of fluidiser air (3), jet air (4) and top
air lines (5) located on it. This enables you to
discharge the material from the tank and cont-
rol the inside pressure of the silo tank.

Use  the  side  air  line  (2)  to  connect  the  air
mixture    battery  to  the  compressor  that  is
equipped  on  the  vehicle  or  that  is  external.
There is a check valve on  the side air line to
prevent  the  pressurized  air  return  back,  cau-
sing a compressor failure.

Also the safety valve (6) which limits the ope-
rating pressure in the silo tank is mounted on
the air mixture battery.

Air mixture battery

Side air line inlet

Connect the compressed air to the
air line only if you are going to use
(2). Close the connection with the

cap (7) when you do not use.

Components transferring comp-
ressed air can reach high tempera-
tures when in operation and can

caouse  burns  if touched.  Do  not  forget to
wear  protective  gloves  when  you  pressu-
rize the connections.

If  you  open  blind  covers  or  coup-
lings  on  the  air  battery  of  a  silo
tank  that  is  under  pressure,  there

is a risk that it will open explosively. If this
happens, you or others could be seriously
injured. Therefore, check whether the sys-
tem is under pressure before opening blind
cover or couplings, vent the air battery or
the silo tank completely.

4.1.2.2. Side Air Line

It is the air line that supplies air for the system
by  connecting  to  the  compressor  that  is
equipped on the vehicle or that is external. The
portion  of  it  which  is  connected  to  the  either
compressor  or  air  battery  is  made  of  flexible
hose  for  easiness  of  use.  A  check  valve  is
equipped on the side air line to prevent the air
to enter to the compressor and a cause a fai-
lure by returning back.

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Содержание SILO Series

Страница 1: ......

Страница 2: ...ed Air Tanks 18 3 1 3 EBS Socket 19 3 1 4 Rollover Stability Support RSS 20 3 1 5 PREV Park Release Emergency Valve 20 3 1 6 Brake Chambers 21 3 2 Suspension System 22 3 2 1 Manuel Control Lever 22 3...

Страница 3: ...Metal 41 4 UPPERSTRUCTURE COMPONENTS AND USE 42 4 1 Tipping Silo SSK 42 4 1 1 Overview to the Superstructure Components on Tipping Silo 43 4 1 2 Loading Discharging System 44 4 2 Non Tipping Silo SSL...

Страница 4: ...ety Precautions 77 7 3 2 Load Distribution and Load Limits of Tractor Semi Trailer Combination 77 7 3 3 Considerations During Loading Unloading 78 7 3 4 Loading Preparation 78 7 3 5 Loading 79 7 3 6 D...

Страница 5: ...to the vehicle specs Important information on how you can use your vehicle is explained in this user manual please be sure that you review and understand the content We suggest keeping this user manu...

Страница 6: ...ies or that need to be carried with special equipment Exceeding technically and legally per missible weights of the axles or king pin load Exceeding of the maximum vehicle speed Exceeding the permissi...

Страница 7: ...you are using the correct type of gloves when you are working with hot parts or chemicals Gloves should fit snugly Other wise there is a risk of them getting caught in moving parts or mecha nisms Prot...

Страница 8: ...ndition in the operation of safety stop your ve hicle immediately and inform the au thorized people or institutions Do not modify anything on the vehicle without a written manufacturer s ap proval You...

Страница 9: ...cause burns if touched Do not forget to wear protective glo ves when you pressurize the con nections Loose hoses when compressed air is being released Danger of injury Loose hose ends can cause physic...

Страница 10: ...n Friction of the load against the tank wall and fittings Danger of fire and explosion If the potential conductor is not connected sta tic charges can cause sparks and thus explosi ons Connect the pot...

Страница 11: ...Do not raise the silo tank when the wind speed is above 40 km h Lower the silo tank immediately if the wind speed rises above 40 km h Do not raise the silo vehicle when it is not connected to tractor...

Страница 12: ...lo vehicle where there is an increased risk to yourself or others Danger area Action to be made Between the tractor and the silo vehicle When attaching and separating the silo vehicle and the tractor...

Страница 13: ...o tank In certain circumstances separated silo tank can suddenly drop thereby injuring persons Therefore never stand behind a silo tank separated from the trailer For maintenance work the silo tank sh...

Страница 14: ...echnical total axle capacity 7 Nationally approved total capacity 8 Nationally approved king pin capacity 9 Nationally approved an axle capacity 10 Nationally approved total axle capacity 11 Vehicle T...

Страница 15: ...2 3 VIN Chassis Numbers The VIN chassis number is located on the right side of the vehicle and marked with a dif ferent color than the chassis color 1 Vehicle identification plate 2 Brake plate 3 VIN...

Страница 16: ...n the usage and maintenance conditions described herein and in the war ranty book Thus it is important to read and un derstand this operation manual and warranty book It is necessary to keep the warra...

Страница 17: ...ve the same function but with differ ent shapes and connections There are 2 dif ferent air supply lines in the system Brake Line Yellow Supply Line Red Service Line Pneumatically air hose which will f...

Страница 18: ...test point 3 1 1 1 Mounting of Standard Palm Couplings Couplings Slightly slide plastic covers to the up per side Slide plastic covers to upper side Be sure that sealing surfaces are clean and durable...

Страница 19: ...2 Demount the service line yellow 1 The coupling filters have to be clean regularly 3 1 1 3 Mounting of Duomatic Cou pling Duomatic Coupling Connection Be sure that sealing surfaces are clean and dur...

Страница 20: ...3 EBS Socket EBS Socket Our trailers and semi trailers are equipped with an EBS system EBS is an electronically controlled brake sys tem that is fitted with automatic load sensing braking pressure re...

Страница 21: ...unit analyzes wheel speed load information and transverse acceleration data to detect the likelihood of vehicle roll over be fore the driver realizes there is a risk and au tomatically applies the br...

Страница 22: ...ll not be deactivated automatically Before driving the operator must deactivate the brake 3 1 6 Brake Chambers Your vehicle may be equipped with disc or drum brake axles according to your choice For b...

Страница 23: ...g sure that all the brake system is working properly after this operation 3 2 Suspension System Your vehicle is equipped with air suspension system 3 2 1 Manuel Control Lever Operation In the driving...

Страница 24: ...1 manual suspension control lever When the EBS socket is mounted and driving at a speed defined by the producer the lever will set the driving height automatically Auto reset 3 2 3 Electronic Controll...

Страница 25: ...ard about electrical systems Otherwise electrical problems will occur 3 3 1 15 Pin Socket This system provides electricity for the electri cal system on the vehicle like stop lamps sig nal lamps etc 1...

Страница 26: ...low ISO3731 Socket ISO 1185 Socket Please be careful with the color of the sockets The black socket is suitable for ISO 1185 and the white socket is suitable for ISO 3731 If the vehi cles are suitable...

Страница 27: ...3 Light System The vehicle is equipped with a light system which is suitable for the regulations 1 Electrical Sockets 2 Stop Lamps 3 End Outline Markers 4 License Plate Lamps 5 Side Position Lamp 6 M...

Страница 28: ...pped with 2 or 3 5 diameter pins Please check the king pin diameter before connecting the truck If you match the truck and trailer with a different diameter king pin injuries may occur The flanged kin...

Страница 29: ...oading unloading operation is performed while semi trailer is not paired with the tractor the front or rear of the vehicle may raise Seri ous accident and damaged may occur For this reason the semi tr...

Страница 30: ...rbags must be placed on the landing gear in the driving position Remove the landing gear lever 1 from its hol der 2 and bring it upright to the vehicle Rear landing gear Low Speed A When the lever 1 i...

Страница 31: ...or this reason its obligatory for the buyer to market he brake adjustment at the au thorized service of the tractor company with which these semi trailer trailers will be matched In case your vehicle...

Страница 32: ...ically unlock when the vehicle is moving forward To release the manually locked self steering axle turn the valve handle 90 2 clockwise or move the button to the open position When the self steering a...

Страница 33: ...information on how to use the axle lift control on the driving aid sticker on your vehicle As a result of intervention in the axle lift parameters your vehicle may be out of regulation For this reason...

Страница 34: ...lly worn tires shall not be used side by side in relation to the structure and type of the ve hicle Otherwise driving safety will be dis rupted In such tires though the tread depths are seen it must b...

Страница 35: ...nt the fixation parts 4 to the tire Lift the tire upwards by turning the handwheel 3 clockwise Turn the lever 3 clockwise and the tire will be lifted Mount the screws 2 and fix the tire Remove the lev...

Страница 36: ...1 Pocket Type Wheel Chock Hol der Pocket type wheel chock holder Removing the wheel chock from holders Remove the wheel chocks by pushing the han dle 1 which is located at the end of the chock s holde...

Страница 37: ...cover Unlock by turning the key Pull the lever towards you Turn the lever and open the cabinet door 3 13 3 Aluminium Toolbox It is a painted aluminum toolbox It is used to store tools The discharge e...

Страница 38: ...Cover Open the 2 plastic latches 1 which are holding the cover Lift the latches up and back and open the cover Remove the re closable fasteners black tape in the fire extinguisher box and take the fir...

Страница 39: ...nally the lid can be installed in front or at both sides The keys of the lid are provided in the tool box Do not forget to close the hose carriers before driving The hoses can fall down causing the in...

Страница 40: ...cure the working lamp with latch lock mechanism Ot herwise while driving the lamp could swing away and cause injuries Optionally the working lamp switch 3 can also be supplied behind the working lamp...

Страница 41: ...on the customer s request the front ladder is connected to the upper walkway In this way access to the vehicle is provided via a fixed ladder 3 15 3 Walkway To walk on the silo vehicle comfortably th...

Страница 42: ...nal one quickly 3 16 1 Fixed Bumper Silo vehicle bumper 1 Lamp group 2 License plate location 3 License plate lighting 4 Side marker lamps 5 Reflekt rler Tampon 3 17 Night Park Plate To warn the other...

Страница 43: ...safe manner Therefore before proceeding with the loading and unloading processes read this section carefully and pay attention to the war nings The silobas vehicle is completely made of alu minum The...

Страница 44: ...e end of the discharge cone for quick discharge 5 Discharge Cone It ensures the material to be discharged by raising the tank 6 Vacuum valve It prevents the formation of negative pressure inside the s...

Страница 45: ...only if you are going to use 2 Close the connection with the cap 7 when you do not use Components transferring comp ressed air can reach high tempera tures when in operation and can caouse burns if to...

Страница 46: ...the le ver to the closed position by turning 90 deg rees counter clockwise Fluidiser air line and valve 4 1 2 5 Jet Air Line Jet air line 1 supports the material to disc harge from the discharge hole...

Страница 47: ...kwise Top air line 4 1 2 7 Thermometer Thermometer 1 shows the temperature of the air that is sent to the system The tempe rature of the air that is sent to the system is very important for the materi...

Страница 48: ...d If the material is inhaled or comes into contact with skin or eyes du ring venting it can cause injuries such as chemical irritation burns and poi soning Avoid physical contact with the load Avoid i...

Страница 49: ...these rules when closing or opening a manlid Check that the sealing surfaces on the manhole and manlid are clean and unda maged before closing After closing the manlid tighten the clamps crosswise eve...

Страница 50: ...ed into the cone from the connection which is placed under the disc harge cone Opening the lid Loosen the cone fasteners of the disc harge cone After you loosen all the fasteners release the lid by sl...

Страница 51: ...n the hose coupling firmly before discharging Always use the blind cover to close the hose coupling after use It acts as an additional shut off ele ment to avoid product loss 4 1 2 15 On Off Butterfly...

Страница 52: ...assis in front of the vehicle The raising and lowering of the cylinder is per formed via the control panel which is located just behind the right rear wheel Hydraulic cy linder 1 bearings and roll ove...

Страница 53: ...lo vehicle Use this walkway when you climb on the vehicle to access manhole cover filling neck and top air coupling or to perform main tenance and cleaning operations The walkway has been manufactured...

Страница 54: ...ese type of materials when the silo tank is raised Vibrator is an pneumatic device It shakes the silo tank for a short time these vibrations free the material from the silo tank s walls so that it can...

Страница 55: ...perst ructure Components on Non Tipping Silo 1 Side air line 2 Manometer 3 Top air line valve 4 Manometer 5 Ventilation valve Air discharge valve 6 Pressure relief valve 7 Jet air 1st cone 8 Fluidiser...

Страница 56: ...uld change ac cording to the vehicle type Manometers 4 2 2 3 Fluidiser Air Line The fluidiser air line mixes the products with the air to prevent the product being accu mulated at the hole of the disc...

Страница 57: ...r line with operating pressure of 2 bar both keeps inside of the silo tank pressuri zed and mixes inside of the silo tank to make the products to be discharged comp letely and easily Top air line 4 2...

Страница 58: ...manhole cover after the vehicle comes into the facility Opening covers There are four hatch clamps 1 on the manhole cover loosen the clamps by turning counter clockwise After all four clamps are loos...

Страница 59: ...ly Valve It is used when the material is emptied on the ground with gravity This valve is nor mally blinded it is provided optionally Open the valve by turning the lever 1 which is seen in the picture...

Страница 60: ...ging line of each cone dischar ges at the side of the vehicle individually On SSL horizontal silo vehicles there can be three compressor couplings at the front side and rear to enable easier operation...

Страница 61: ...ged Discharge line observation glass 4 2 2 19 Compressor The required air when the silo tank is unlo aded can be supplied externally but also it can be supplied from the compressor which is generally...

Страница 62: ...h wheel top connection plate and kingpin that will ensure undamaged coupling and not contain any dust and con taminant Lower the height of the rear sus pension airbags of the tractor until it can be i...

Страница 63: ...or and press the gas pedal when you are slowly releasing the clutch you will feel that the tractor strives to move the semi trailer this indicates that the connection is made properly During the trave...

Страница 64: ...end of the welding mac hine as close as possible to the welded part in order to ensure sufficient contact with the part to be welded Do not connect the ne gative end to the bracket holders or the axle...

Страница 65: ...opriate service point for disposal If your vehicle tire has expired The end of life tire must be disposed of in accordance with the regulations For this take your expired tire to the relevant author i...

Страница 66: ...ic substance for cle aning works External Cleaning Newly painted surfaces can only be cleaned after a 4 week paint stiffening period Cleaning done before this can damage the paint During the first 4 w...

Страница 67: ...ice to prevent entry into the ve hicle or placing material inside and the device must not be ope ned from the outside without lea ving a clear trace After the silo tank is filled the cus toms clearanc...

Страница 68: ...accident risk Load the material as evenly as possible Pay attention to the permitted silo vehicle and axle loads Pay attention to the minimum and maximum filling levels 7 1 1 1 Load Safety The intern...

Страница 69: ...t ex ceed the technical and legal limits Note that vehicle stability may be affected by the load distribution the braking distance may be longer and a larger turning radius may be required During load...

Страница 70: ...equipped If the potential conductor is not connected static charges can cause sparks and thus explosions Connect the potential conductor while filling emptying and clea ning Check that the silo vehicl...

Страница 71: ...ng the product to flow under gravity When gravity discharge is made with gravity without giving air into the tank one of the man hole cover must be opened before star ting the discharge Compressed air...

Страница 72: ...r Top air line After the pressure reaches 2 bar depending on the load fluidize with the required pressure via the stop valve and adjust it accordingly during emptying The emptying cannot be done unles...

Страница 73: ...valve open in order to avoid vacuum damage Uncouple the air lines and the mate rial hose Retract the folding handrail Retract the rear landing legs Set the suspension to the drive po sition 7 2 4 1 Di...

Страница 74: ...en the connection of the jet air line open the discharge valve and start the discharge of the material First open the fluidization valve in the collector a quarter in order to prevent the flow of mate...

Страница 75: ...nder movement is provided by using the hydraulic oil and oil pump on the tractor There is no hydraulic oil and oil tank where the oil is stored as standard on the trailer Cylinder connection hoses on...

Страница 76: ...to rise up to 2 bar with the compressed air supp lied from the compressor This pressure value of 2 bars can be seen from 2 mano meters on the air line Air battery When the internal pressure of the tan...

Страница 77: ...ed as attached to the tractor The tank can only be raised on mechanical feet when it is empty Do not raise the fully loaded silo tank completely First raise the silo tank in first of the three steps o...

Страница 78: ...creased accident risk Load the material as evenly as possible Pay attention to the permitted silo vehicle and axle loads Pay attention to the minimum and maximum filling levels 7 3 2 Load Distribution...

Страница 79: ...uring loading consider the laws of the countries you are going to and passing through as well as the laws Give attention to the maximum axle weight and total weight Comply all national international l...

Страница 80: ...e ventilating valve to remove all the air from the silo vehicle Check that all the shut off devices such as discharge cone material emptying couplings gate valves blind covers ball valves are clo sed...

Страница 81: ...rom an external or on board compressor When selecting an unloading procedure please take the following factors into acco unt Product type and characteristics On site conditions Climate characteristics...

Страница 82: ...from the air line close all valves on the ve hicle except the ventilating valve 7 5 Pressure relief valve 6 Manometer 7 Ventilating valve Breathing valve Wear goggles when relea sing the remaining pre...

Страница 83: ...alue in 1 5 2 minutes with the appropriate compressor open the connection of the jet air line open the discharge valve and start the discharge of the material First open the fluidization valve in the...

Страница 84: ...Main Principles The purpose of the maintenance operations on the vehicle is to provide the following Always maintain the operating status of the semi trailer To prevent unexpected breakdowns and to e...

Страница 85: ...erfectly and not be twisted The clamp thread must not be damaged and must operate easily If the threads of the discharge cone clamps are damaged the discharge cone can tear away explosively from the s...

Страница 86: ...pose of process resi dues cleaning aids and other resi dues in accordance with these rules Troubleshooting work should only be carried out by trained personnel Before troubleshooting park the vehi cle...

Страница 87: ...week Possible problems that may arise in the future can be prevented by checking all the bolt holes on the rims against ovalization at regular inter vals Excessive tightening of the nuts of the wheel...

Страница 88: ...8 Hydraulic suction filter The hydraulic suction filter must be replaced when the filter pollution indicator turns red Hydraulic pressure filter The hydraulic pressure filter must be replaced once a y...

Страница 89: ...88 88...

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