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MODEL 2130 WING COULTER CHISEL

OPERATOR’S MANUAL

1900 NORTH STREET

MARYSVILLE, KANSAS 66508

(785) 562-5381

F-488-0809

08/09

Содержание 2130

Страница 1: ...MODEL 2130 WING COULTER CHISEL OPERATOR S MANUAL 1900 NORTH STREET MARYSVILLE KANSAS 66508 785 562 5381 F 488 0809 08 09...

Страница 2: ......

Страница 3: ...MODEL 2130 WING COULTER CHISEL OPERATOR S MANUAL PURCHASED FROM DATE ADDRESS PHONE NO SERIAL NO i...

Страница 4: ...NOTES ii...

Страница 5: ...ALLATION OPTION 3 27 3 15 REAR TOW HITCH INSTALLATION OPTION 3 29 3 16 U BOLT MOUNT CHOPPER REEL INSTALLATION OPTION 3 30 3 17 TUBULAR MOUNT CHOPPER REEL INSTALLATION OPTION 3 31 4 OPERATION AND MAINT...

Страница 6: ...IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICAT...

Страница 7: ...d maintenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE WARRANTY IS VOID IF YOU HAVE...

Страница 8: ...NOTES 1 2...

Страница 9: ...OLT SHANKS MODEL NO WORKING WIDTH TRANSPORT WIDTH TRANSPORT HEIGHT NO OF BLADES NO OF BEARINGS TIRE AND WHEELS ESTIMATED WEIGHT LBS 2130 17 21 3 16 1 11 1 35 8 8 12 5L X 15 Farm Highway Service F Load...

Страница 10: ...65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 12...

Страница 11: ...146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC ORS ORB REV 10 97 THIS...

Страница 12: ...8 20 1 8 5 1 8 4 1 4 5 5 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS RT RT RT RT LT LT LT LT RT RT RT RT LT LT LT Figure 2 1...

Страница 13: ...1 8 5 1 8 4 1 4 5 5 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS RT LT RT RT RT RT LT LT LT LT RT RT RT RT LT LT LT LT Figure...

Страница 14: ...4 1 4 5 5 4 7 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 8 4 7 8 5 1 8 RT LT RT RT RT RT LT LT LT LT RT RT RT RT LT LT LT RT LT F...

Страница 15: ...8 4 1 4 5 5 4 7 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 8 4 7 8 5 1 8 RT LT RT RT RT RT LT LT LT LT RT RT RT RT LT LT LT RT LT...

Страница 16: ...1 8 5 4 1 4 5 1 8 20 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 8 5 5 1 8 RT RT RT RT RT LT LT LT LT LT RT LT RT Figure 2 5 Auto Reset...

Страница 17: ...20 1 8 5 1 8 4 1 4 5 5 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 2 5 1 8 5 1 8 RT LT RT LT LT LT LT LT LT RT RT RT RT RT Figure 2 6 Auto Reset...

Страница 18: ...RT RT RT RT RT LT LT 5 1 8 5 4 1 4 5 1 8 20 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 8 5 5 1 8 LT LT LT RT LT RT Figure 2 7 Rigid Sh...

Страница 19: ...20 1 8 5 1 8 4 1 4 5 5 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 2 5 1 8 5 1 8 RT LT LT RT LT LT LT LT RT RT RT RT RT LT Figure 2 8 Rigid Shea...

Страница 20: ...1 4 5 1 8 20 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 8 5 5 1 8 4 7 8 RT RT RT RT RT RT LT LT LT LT LT RT LT RT LT Figure 2 9 Auto...

Страница 21: ...8 5 1 8 4 1 4 5 5 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 2 5 1 8 5 1 8 4 7 8 RT LT RT LT LT LT LT LT LT RT RT RT RT RT RT Figure 2 10 Auto...

Страница 22: ...4 1 4 5 1 8 20 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 8 5 5 1 8 4 7 8 RT RT RT RT RT RT LT LT LT LT LT RT LT RT LT Figure 2 11 Rig...

Страница 23: ...5 1 8 4 1 4 5 5 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 2 5 1 8 5 1 8 4 7 8 RT LT RT LT LT LT LT LT LT RT RT RT RT RT RT RT Figure 2 12 Rigi...

Страница 24: ...5 1 8 20 1 8 5 1 8 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 8 5 5 1 8 4 7 8 4 3 4 RT RT RT RT RT RT LT LT LT LT LT RT LT RT LT RT Figure 2 13...

Страница 25: ...5 1 8 4 1 4 5 5 5 1 8 5 1 8 5 1 8 5 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS 5 1 2 5 1 8 5 1 8 4 7 8 4 3 4 RT LT RT LT LT LT LT LT LT RT RT RT RT RT RT LT Figure 2 1...

Страница 26: ...hopper reel placement p1 SHORT REEL ARM ASSEMBLIES 82 REEL GANG BAR ASSEMBLY LONG REEL ARM ASSEMBLIES 82 REEL GANG BAR ASSEMBLY 114 REEL GANG BAR ASSEMBLY 91 REEL GANG BAR ASSEMBLY 114 REEL GANG BAR A...

Страница 27: ...30 51 1 2 12 1 4 SHORT REEL ARM ASSEMBLIES 55 REEL GANG BAR ASSEMBLY LONG REEL ARM ASSEMBLIES 114 REEL GANG BAR ASSEMBLY 82 REEL GANG BAR ASSEMBLY 55 REEL GANG BAR ASSEMBLY 82 REEL GANG BAR ASSEMBLY 5...

Страница 28: ...LS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS 2130 17 26 1 2 11 1 2 11 1 2 2130 17 19 chopper reel placement 39 3 1 2 32 2130 19 25 1 4 12 1 2 12 1 2 38 1 2 3 1 2 32 Figure 2 17 Tubular...

Страница 29: ...O RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS 2130 21 26 1 4 11 1 2 2130 21 23 chopper reel placement 38 3 1 2 43 2130 23 11 1 2 49 11 1 2 3 1 2 39 1 2 11 1 2 3 1 2 37 39 1 2 38 48 26 1 2 Figure 2...

Страница 30: ...PPER REELS ATTACH TO MODELS USING SAME DIMENSIONS RIGID SHEAR AUTO RESET SHANK 2130 25 chopper reel placement 2130 25 42 19 1 2 12 1 2 5 1 2 5 1 2 3 1 2 3 1 2 12 1 2 30 30 25 Figure 2 19 Tubular Mount...

Страница 31: ...TREMELY SHARP EXERCISE EXTREME CARE WHEN WORKING ON OR NEAR COUL TER BLADES DO NOT ALLOW COUL TERS TO ROLL OVER OR FALL ONTO ANY BODY PART DO NOT ALLOW WRENCHES TO SLIP WHEN WORKING NEAR COULTER BLADE...

Страница 32: ...K 3 4 10 X 7 HEX HEAD CAP SCREW 1 8 HEX LOCK NUT HOSE HOLDER BRACKET HITCH RING HITCH BUSHING 1N FLAT WASHER FRAME ASSEMBLY LIFT 3 4 10 FLANGE NUT 1 1 2 FLANGE BEARING 1 1 4N FLAT WASHER 1 8 HEX LOCK...

Страница 33: ...ure with a 3 8 16 hex nut 3 2 6 Slide the hose holder clamp over the 3 8 screw and loosely start the wing nut on top of the clamp Hydraulic hoses will be routed through the clamp after assembly IMPORT...

Страница 34: ...ASSEMBLY SHANK LIFT DEPTH STOP TUBE ASSEMBLY 3 8 16 X 1 1 4 HEX HEAD CAP SCREW 3 8 16 HEX LOCK NUT VALVE MOUNT PLATE WELDED TO FRAME LIMIT VALVE 5 16 18 X 4 HEX HEAD CAP SCREW DEPTH STOP PLATE DEPTH...

Страница 35: ...rew Insert the screw through the depth stop mounting plate on the center lift and secure with a 5 8 11 hex lock nut 3 3 3 Insert 90o elbow fittings in the back of the limit valve and a straight adapte...

Страница 36: ...ALL MODELS 4 X 30 HYDRAULIC CYLINDER 3 4 10 HEX LOCK NUT BOLT ON HINGE TIRE AND WHEEL ASSEMBLY 4 X 30 HYDRAULIC CYLINDER FRONT FOLD ANCHOR USED ON 2130 21 2130 23 AND 2130 25 MODELS ONLY 5 8 11 HEX L...

Страница 37: ...nk models assemble two fold anchors to the center frame cross bars using u bolts and 5 8 11 hex lock nuts See Figure 3 3 Position fold anchors so that the hose loops point toward the front of the mach...

Страница 38: ...2 X 16 MASTER HYDRAULIC CYLINDER 4 X 16 SLAVE 1 HYDRAULIC CYLINDER LEFT WING FRAME ASSEMBLY 3 16 HAIR PIN 1 2 X 2 1 4 GROOVED ALLOY PIN HITCH PIN 1 1 2 THRUST WASHER INSTALL TO FRONT SIDE 1 8 HEX LOCK...

Страница 39: ...s 1 4 x 3 roll pins and 3 16 hair pins 3 6 3 Connect rod end of each 4 x 30 hydrau lic cylinder to the left and right wing frame assemblies using 1 1 4 flat washers fold pins and 5 16 x 2 1 2 spring s...

Страница 40: ...2 X 2 1 4 GROOVED ALLOY PIN ROLL PIN CLEVIS PIN LEFT WING COULTER GANG ASSEMBLY HYDRAULIC CYLINDER RIGHT WING COULTER GANG ASSEMBLY 3 X 8 SLAVE HYDRAULIC CYLINDER RIGHT CENTER COULTER GANG ASSEMBLY 3...

Страница 41: ...slave 1 cylinder to the coulter spring rod as sembly attached to the left center frame weldment using the clevis pins and roll pins which come with the cylinder and a steel bushing 3 7 4 Attach the b...

Страница 42: ...SHOVEL OPTION NOT SHOWN HARDWARE REQUIRED W TWISTED SHOVELS INCLUDES 1 2 13 X 3 PLOW BOLTS 1 2 HEAVY DUTY FLAT WASHERS AND 1 2 13 HEAVY HEX NUTS 1 1 4 X 2 1 2 X 32 50 SHANK 3 4 10 X 4 HEX HEAD CAP SCR...

Страница 43: ...and heavy hex nuts See Figure 3 6 b Connect 1 2 x 4 x 26 twisted shovels to each shank using 1 2 13 x 3 plow bolts flat washers and heavy hex nuts See Figures 2 1 2 14 for proper locations of right h...

Страница 44: ...RECTION DIRT FLOW WHEN FACING THE DIRECTION OF TRAVEL HARDWARE REQUIRED INCLUDES 1 2 13 X 3 PLOW BOLTS 1 2 SPLIT LOCK WASHERS 1 2 FLAT WASHER AND 1 2 13 HEX NUTS 5 8 X 3 4 X 1 1 4 CONNEX BUSHING 1 2 1...

Страница 45: ...1 x 18 spikes or 1 2 x 4 x 26 twisted shovels onto shanks as follows a Connect 2 x 1 x 18 spike to each shank us ing 1 2 13 x 3 hex head cap screws flat washer in bottom hole only split lock wash ers...

Страница 46: ...MANIFOLD USED ON ALL MODELS 1 2 13 X 3 1 2 HEX HEAD CAP SCREW 8 PORT MANIFOLD USED ON 2130 21 2130 23 AND 2130 25 MODELS ONLY 16 PORT MANIFOLD USED ON ALL MODELS hydraulic manifold placement Figure 3...

Страница 47: ...1 2 13 x 3 1 2 hex head cap screws and hex lock nuts See Figure 3 8 3 10 4 Install 90o adapter in port N in the rear of the manifold 3 10 5 Install straight adapters in any manifold port that has a h...

Страница 48: ...X 105 HOSE ASSEMBLY 3 1 2 X 8 REPHASE HYDRAULIC CYLINDER 3 8 X 96 HOSE ASSEMBLY 3 1 4 X 8 REPHASE HYDRAULIC CYLINDER 90 ADAPTER 90 ELBOW W RESTRICTOR 90 ADAPTER 3 4 16 MALE COUPLER 3 8 X 306 90 ADAPT...

Страница 49: ...HOSE ASSEMBLY 3 1 2 X 8 REPHASE HYDRAULIC CYLINDER 3 8 X 120 HOSE ASSEMBLY 3 1 4 X 8 REPHASE HYDRAULIC CYLINDER 90 ADAPTER 90 ELBOW W RESTRICTOR 90 ADAPTER 3 4 16 MALE COUPLER 3 8 X 3 6 90 ADAPTER 3...

Страница 50: ...P SCREW AND HEX LOCK NUT 16 PORT MANIFOLD 3 8 X 128 HOSE ASSEMBLY MASTER DECAL 4 X 16 REPHASE HYDRAULIC CYLINDER 90 ADAPTER 90 SLAVE DECAL ADAPTER 1 8 HAIRPIN L PIN CYLINDER STOP 2 X 16 LOCKOUT 3 8 X...

Страница 51: ...AND HEX LOCK NUT 16 PORT MANIFOLD 3 8 X 1 HOSE ASSEMBLY MASTER DECAL 4 X 16 REPHASE HYDRAULIC CYLINDER 90 ADAPTER 90 46 56 SLAVE DECAL ADAPTER 1 8 HAIRPIN L PIN CYLINDER STOP 2 X 16 LOCKOUT 3 8 X 31...

Страница 52: ...X 30 HYDRAULIC CYLINDER 3 8 X 36 HOSE ASSEMBLY 1 2 13 X 3 1 2 HEX HEAD CAP AND HEX LOCK NUT 8 PORT MANIFOLD 3 8 X 24 HOSE ASSEMBLY 4 X 30 HYDRAULIC CYLINDER FOLD PIN 1 1 4N FLAT WASHER 5 16 X 2 1 2 SP...

Страница 53: ...EAD CAP AND HEX LOCK NUT 8 PORT MANIFOLD 90 ADAPTER 3 8 X 24 HOSE ASSEMBLY 4 X 30 HYDRAULIC CYLINDER FOLD PIN 1 1 4N FLAT WASHER 5 16 X 2 1 2 SPRING SLOTTED PIN 3 8 X 70 HOSE ASSEMBLY 3 8 X 36 HOSE AS...

Страница 54: ...W REFLECTOR FRONT OF BRACKET SMV EMBLEM 1 4 20 X 3 4 HEX HEAD CAP SCREW 1 2 13 X 5 1 2 HEX HEAD CAP SCREW SMV MOUNTING BRACKET WARNING LIGHT BAR 1 2 13 HEX LOCK NUT RED BRAKE LAMP ORANGE STRIPE RED RE...

Страница 55: ...x 5 1 2 hex head cap screws warning light bars and hex lock nuts IMPORTANT OUTER LIGHT BRACKETS NEED TO BE SLID REARWARD AS FAR AS POSSIBLE SEE FIG URES 2 1 2 14 FOR LIGHT BRACKET PLACEMENT 3 11 4 Att...

Страница 56: ...evel the Wing Coulter Chisel from front to rear as described in Section 4 10 3 12 7 Inspect the final implement assembly and verify that all bolts have been tightened cotter pins spread and that there...

Страница 57: ...ack row of shanks Contact the Landoll Corpora tion Service department for more information 3 13 1 If offset shank mounts are used bolt to the rear frame using u bolts and 3 4 10 hex lock nuts See Figu...

Страница 58: ...3 28 7 3 4 REAR TOW HITCH SHORT ARM REAR TOW HITCH LONG ARM 2130 rear tow hitch placement 11 3 4 Figure 3 19 Rear Tow Hitch Placement Option...

Страница 59: ...p plates 5 8 11 x 9 1 2 hex head cap screws and hex lock nuts See Figure 3 20 The rear tow hitch assembly should be centered on the back bars of the center frame See Figure 3 19 3 29 m148332 op 5 8 11...

Страница 60: ...h reel gang bar assemblies to chopper reel arm assemblies using 5 8 11 x 3 11 16 x 4 5 8 u bolts and hex lock nuts 3 30 5 8 11 X 6 11 16 X 5 1 2 U BOLT LONG REEL ARM ASSEMBLY 5 8 11 X 3 11 16 X 4 5 8...

Страница 61: ...mblies to chopper reel arm assemblies using place ment drawings See Figures 2 17 2 18 2 19 and 3 22 3 16 4 Bolt in place using gang bar mount plate 5 8 11 x 5 hex head cap screws and hex lock nuts 3 3...

Страница 62: ...NOTES 3 32...

Страница 63: ...E FAILURE TO TAKE PREVENTIVE MEASURES AGAINST ACCIDENTAL LOWERING CAN RESULT IN SERIOUS PERSONAL INJURY DANGER ALWAYS LOCK THE TRACTOR DRAW BAR IN THE CENTER POSITION WHEN TRANSPORTING THE UNIT FAILUR...

Страница 64: ...res listed on the sidewall of the tires 4 2 5 Lubricate the machine as shown in Sec tion 4 17 See Figure 4 13 4 3 ATTACHING TO THE TRACTOR 4 3 1 Align the tractor drawbar with the ma chine Raise or lo...

Страница 65: ...urer s recommended oil Slowly raise the machine and continue to hold the hydraulic lever until all lift cylinders are fully extended With all cylinders fully extended remove the 2 X 16 transport locko...

Страница 66: ...e sure it is full of the manufacturer s recommended hydraulic fluid Connect the cylinder hoses to the tractor and fully extend and retract the cylinders several times The cylinder rod travel should be...

Страница 67: ...AND PETS ARE A SAFE DISTANCE AWAY 4 5 6 Slowly engage the tractor lever and fold unfold the wing frames When the wings are unfolded continue holding the tractor le ver to fully extend all fold cylinde...

Страница 68: ...ter gang cylinders are not in unison continue holding and cycling the cyl inders to purge any remaining air 4 6 6 This rephasing process may need to be repeated periodically during operation to as sur...

Страница 69: ...unit from a working position to a transport position The leveling feature is also used to level the unit from front to rear to perform a level operation in the field 4 9 2 The unit should be level fro...

Страница 70: ...0 seconds to insure that the cylinders are fully extended and the rephasing lift sys tem has been purged of air Lower the unit until the coulter points are approximately 1 off the ground On the center...

Страница 71: ...inder anchor to make this adjustment If required fully raise the imple ment lower to just above the ground and re verify measurements Repeat as neces sary and securely tighten the cylinder anchor when...

Страница 72: ...and relieve the load on the lift system 4 11 2 Extend or retract the radius rod until the load is removed from the leveler tower 4 11 3 Remove the 1 1 4 7 x 9 1 2 hex head cap screw slotted lock wash...

Страница 73: ...ults and is not covered by warranty Coulter blade manufacturers will not cover any alterations to blades other than the place of manufacture Results from roll sharpening damage may not be immedi ate a...

Страница 74: ...play If needed adjust or replace them using the following procedure 4 14 1 Place the frame on blocks or stands sufficient to lift the tire clear of the ground 4 14 2 Remove the tire 4 14 3 Remove the...

Страница 75: ...ys tem of air before operation See Sections 4 4 and 4 5 on how to purge the hydraulic systems 4 16 TRANSPORT 4 16 1 Check and follow all federal state and local requirements before transporting the Co...

Страница 76: ...dimensions of the implement Use caution when transporting near bridges and power lines WARNING ELECTROCUTION CAN OCCUR WITH OUT DIRECT CONTACT 4 16 6 Raise the unit to full transport height 4 16 7 In...

Страница 77: ...e 4 13 Lubrication Schedule LUBRICATION TABLE ITEM DESCRIPTION NO OF LUBE POINTS INTERVAL Hours unless stated 1 Coulter Gang Bearings 1 each 10 2 Radius Rod 2 50 3 Walking Tandem Hubs 1 each 50 4 Whee...

Страница 78: ...v ity 4 17 4 Wheel seals and walking tandem seals when properly installed will allow grease to pass without harm to seals Regular lubrica tion will extend service life particularly in se vere operatin...

Страница 79: ...NOTES 4 17...

Страница 80: ......

Страница 81: ...l wing frames to center frame See Leveling Side to Side on page 4 8 Lift cylinders not in phase Fully extend lift cylinders and hold hydraulic lever until all cylinders are fully extended Fold cylinde...

Страница 82: ...l cylinders properly Hoses not properly connected check hose routing HYDRAULIC ENTIRE UNIT SETTLING Depth stop valve not working repair valve HYDRAULIC UNIT SETTLING ONE WING RAISING Center frame cyli...

Страница 83: ...NOTES 5 3...

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