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Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Functional Overview ...................................... 2
Controls & Features ....................................... 3
Machine Data Sheet ...................................... 5

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8
Additional Safety for Planer/Sanders .......... 10

SECTION 2: CIRCUIT REQUIREMENTS ...... 11

220/440V Operation ..................................... 11
440V Conversion ......................................... 12

SECTION 3: SETUP ....................................... 13

SECTION 4: OPERATIONS ........................... 24

SECTION 5: ACCESSORIES ......................... 34

SECTION 6: MAINTENANCE ......................... 35

Schedule ...................................................... 35
Lubrication ................................................... 35
Cleaning Sanding Belts ............................... 37
Cleaning Feed Belt ...................................... 37
Dust and Water Traps.................................. 38
Air System.................................................... 38

SECTION 7: SERVICE ................................... 39

SECTION 8: WIRING ...................................... 61

Electrical Safety Instructions ........................ 61
Electrical Overview ...................................... 62
Electrical Cabinet ......................................... 63
Control Panel ............................................... 66
Electrical Components A ............................. 67
Electrical Components B ............................. 68
Electrical Components C ............................. 69
Electrical Components D ............................. 70

SECTION 9: PARTS ....................................... 71

Tool Box & Accessories Breakdown ............ 71
Sanding Motor System Breakdown ............. 72
Table Lift System Breakdown ...................... 74
Conveyor System Breakdown ..................... 76
Feed, Drum, & Pressure Roller Breakdown 78
Sanding Drum Breakdown ........................... 80
Helical Cutterhead Breakdown .................... 81
Upper Roller System Breakdown................. 83
Cabinet Assembly Breakdown ..................... 85
Main Wiring Panel & Controls Breakdown ... 86
Belt Oscillation System Breakdown ............. 87
Labels and Cosmetic Parts Breakdown ....... 88

WARRANTY AND RETURNS ........................ 93

Содержание G0677

Страница 1: ...DER OWNER S MANUAL COPYRIGHT NOVEMBER 2008 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BLT...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...Cleaning Feed Belt 37 Dust and Water Traps 38 Air System 38 SECTION 7 SERVICE 39 Troubleshooting 39 Table Calibration 42 Table Limit Switches 42 Brake Service 43 Belt Tracking Adjustments 44 Table Pa...

Страница 4: ...be fed through additional times until the desired thickness and finish are achieved The oscillation system shifts the sanding belt from side to side on the sanding drum to produce an even sanding fin...

Страница 5: ...for details C Upper Right Access Door D Lower Right Access Panel E Table Height Handwheel F Emergency Stop Plate G Conveyor Table H Feed Belt I Upper Left Access Door J Rear Stop Button K Upper and Lo...

Страница 6: ...sion Knob D Lock Post Release Lever E Stop Block F Cutterhead Access Handle G Cutterhead Adjustment Shaft H Cutterhead Lock Handle I Cutterhead Height Scale J Diaphragm Valve Assembly K Air Fork and A...

Страница 7: ...lbs Length x Width x Height 63 x 47 x 76 in Must Ship Upright Yes Electrical Power Requirement 220V or 440V 3 Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 40 6A at 220V 20 3A at 440V Min...

Страница 8: ...Sandpaper Speed 3543 FPM Conveyor Feed Rate 14 60 FPM Sandpaper Length 60 in Sandpaper Width 25 in Drum Information Infeed Sanding Drum Type Spiral Grooved Rubber Infeed Sanding Drum Size 8 in Shore...

Страница 9: ...escribe items previously purchased PAGE 3 OF 3 Model G0677 Features Spiral Cutterhead Height Adjustable Allowing Greater Control Over Workpiece Finish Spiral Cutterhead Assembly Quickly Unbolts and Sl...

Страница 10: ...RING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to avoid accidental slips which could ca...

Страница 11: ...ly lit areas Keep work area clean dry and well lighted to mini mize risk of injury Safety Instructions for Machinery APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only allo...

Страница 12: ...shorter than 12 Like all machinery there is potential danger when operating this machine Accidents are frequent ly caused by lack of familiarity or failure to pay attention Use this mill with respect...

Страница 13: ...77 is prewired for 220V oper ation If you plan to use your machine at 440V you MUST have a qualified electrician perform the 440V conversion described on Page 12 Minimum Cord Requirements For 220V or...

Страница 14: ...of the machine see Figure 1 Page 3 3 On the transformer remove the 1 wire con nected to the 220V terminal and connect it to the 440V terminal as shown in Figure 5 440V Conversion 4 Swap out the sandi...

Страница 15: ...as needed 4 5 Hose Clamps 4 Air Compressor 12 CFM 75 PSI 1 Forklift 1 20 Long 2x4 1 Items Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials fr...

Страница 16: ...1 D Door Keys 2 E Ceramic Limit Switch Tips 2 F Metric Hex Wrench 10 Piece Set 1 G Flat Head Screwdriver 1 H Phillips Head Screwdriver 1 I Wrenches 8 10 12 14 17 19mm 1 Each J Pneumatic Screwdriver 1...

Страница 17: ...er H9692 Orange Power Degreaser Great products for removing shipping grease Figure 9 Cleaner degreasers available from Grizzly Gasoline and petroleum products have low flash points and can explode or...

Страница 18: ...cation Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your...

Страница 19: ...are no gaps between the base and the floor and to avoid warping the steel frame Forklift Forks Although not required we recommend that you mount your new machine to the floor Because this is an option...

Страница 20: ...g type dust collector since a cyclone will handle fine dust particles better and experience fewer clogging problems DO NOT operate this machine without an adequate dust collection system and a res pir...

Страница 21: ...ing belt and sander will occur if the sander is turned ON before the sanding belt is correctly positioned 5 Replace the spacer block and tighten down the lock post release lever 6 With your hands clea...

Страница 22: ...ce a 20 long 2x4 of uniform thickness across one side of the table so it spans both the front and rear pressure rollers at the same time see Figure 20 Figure 20 Checking pressure roller height 3 With...

Страница 23: ...more details on which type of oil to use how much to use and where to put it GEARBOX MUST BE FILLED WITH OIL OIL MAY NOT BE SHIPPED WITH MACHINE You MUST add oil where needed before operating Requires...

Страница 24: ...personal injury or even death To test run the machine 1 Make sure you understand the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools a...

Страница 25: ...p the machine and disconnect it from power before inves tigating or correcting potential problems 11 Press the front STOP button to stop the machine 12 WITHOUT resetting the switch press the FEED BELT...

Страница 26: ...hing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk Basic Controls Refer to Figures 25 28 and the d...

Страница 27: ...lay To calibrate the display at the current board thickness enter the thickness then press and hold the key for 3 seconds refer to Page 42 for further detail To toggle the display between metric and s...

Страница 28: ...Cutterhead Height Scale Indicates the cutterhead height relative to the sanding drum measured in 0 004 in 0 10mm increments We recommend setting the cutterhead at 0mm for most operations Figure 29 Pla...

Страница 29: ...ts for best results The general rule of thumb is to sand a workpiece with progressively higher grit numbers with no one grit increase of more than 50 however the type of wood and desired finish will d...

Страница 30: ...ICE DO NOT VOID WARRANTY Keep amp draw within GREEN load range shown on the AMP LOAD CHART If you operate machine in RED load range motor damage may occur and will not be covered under warranty Emerge...

Страница 31: ...iece has been surface planed on a jointer before planing and sanding A typical planing and sanding pass will remove up to 1 8 of material However attempts to remove too much material can cause jamming...

Страница 32: ...ple of times more at the same depth to ensure a consis tent sanding depth then feed it through one final time without adjusting the depth of cut 15 To add a new sanding depth press the Table Up and Do...

Страница 33: ...rt 1 DISCONNECT THE PLANER SANDER FROM THE POWER SOURCE 2 Follow Steps 1 4 on Page 16 to access the cutterhead Planing Workpieces We do not recommend only planing workpieces with the Model G0677 Doing...

Страница 34: ...PSI with a coupler appropriate for the air line size Adjust the air pressure initially to approximately 30 PSI on the pressure gauge then set the RPM by turning the knurled dial to 2 While holding the...

Страница 35: ...ning these objects can become dislodged and hit the operator cause kickback break the inserts or tear the sanding belt Always visually inspect your workpiece for these items If they can t be removed D...

Страница 36: ...as high speed geared head lathes and air conditioning com pressors the nameplate rating of the converter you choose should be 2 to 3 times the HP of the most heavily loaded motor See the individ ual...

Страница 37: ...off motor Grease table elevation screws Page 36 Grease table lifting mechanism chain and gears Page 36 Yearly Check Replace white moisture filters on air regula tor After First 100 Hours and Every 250...

Страница 38: ...e a shop rag and mineral spirits to wipe away the old lubricant and built up grime Brush a thin coat of grease on each table elevation screw Figure 42 Be sure to re position the dust covers when finis...

Страница 39: ...belt should barely touch the cleaning pad 5 Reset the cutterhead to the 0mm position after you clean the sanding belt Cleaning Feed Belt Vacuum or sweep dust off the feed belt with compressed air Use...

Страница 40: ...a leak Make sure lines are not clogged Remove a questionable line and blow through it as a test Water Trap With the system under air pressure push the lower drain valve and empty the water trap Figure...

Страница 41: ...ect replace weak breaker 10 Test all legs for power replace if at fault 11 Check fix broken disconnected or corroded wires 12 Replace switch 13 Free stuck switch replace 14 Test repair replace 15 Redu...

Страница 42: ...ollers are dirty or damaged 1 Clean or repair pressure rollers Snakeshapedmarks on workpiece 1 Sanding belt damaged or dirty 1 Clean or replace sanding belt see Pages 37 27 Lines across width of workp...

Страница 43: ...ure incorrect 2 Air leak in system 3 Brake rotor contaminated with oil 4 Brake pads worn out 1 Adjust air pressure to 75 PSI see Page 18 2 Find and fix air leaks 3 Clean brake rotor with automotive br...

Страница 44: ...w cor rectly calibrated Table Limit Switches The table limit switches prevent the table lift motor from driving the table into the sanding drum Periodically check and adjust if required the table stop...

Страница 45: ...DISCHARGE AIR PRESSURE COMPLETELY 2 Remove the nuts and washers from the two anchor pins on each brake caliper Figure 48 3 Remove the anchor pins springs and air line from the caliper bracket Now rem...

Страница 46: ...en it move it to the center position between 11 and 1 o clock as viewed straight on then tight en the knob 4 Open the upper right access door loosen the lock nuts on the airflow adjustment knob and th...

Страница 47: ...side 10 Continue observing the oscillation of the sanding belt and adjust the oscillation adjust ment knob as needed until it takes the belt approximately an equal amount of time to move back and fort...

Страница 48: ...ave eliminated all other possible causes If a table adjustment is needed take precise notes on the positioning of the table elevation screws by marking them This will allow the original setting to be...

Страница 49: ...Loosen the table mounting bolts on the flange see Figure 61 then rotate the flange a small amount to the right to raise or to the left to lower that corner of the table so it is within 0 003 of the f...

Страница 50: ...that specific corner of the table Each sprocket tooth represents 0 011 of vertical movement 6 Remove open the lower access panels doors 7 Mark the location of one tooth in the sprocket that you are a...

Страница 51: ...door and remove the sanding belt 5 Move the sanding drum by hand and manu ally raise the table until you hear the rubber drum just contact the surface of the wood DO NOT continue to raise the table b...

Страница 52: ...determining the proper amount of downward pressure exerted by the rollers Some experimentation may be necessary to achieve the desired results However under no circumstances should the pressure roller...

Страница 53: ...ection Pulley Deflection Pulley 3 Turn the adjustment nut up or down until the V belts deflect 1 2 3 4 off of center when pushed hard with your finger as shown in Figure 67 4 Retighten the lock nut Id...

Страница 54: ...s are properly tensioned when they will not move more than 1 2 3 4 when pushed hard with your finger as shown in Figure 67 on Page 51 8 Close the right access doors 4 Remove the sanding belt safety co...

Страница 55: ...move more than 3 4 in the center when pushed with your finger with moderate pressure as shown in Figure 67 on Page 51 Sanding Drum V Belts 1 DISCONNECT THE PLANER SANDER FROM THE POWER SOURCE 2 Follo...

Страница 56: ...9 Adjust the sanding belt tension with the long hex bolt The belts are properly tensioned when they will not move more than 3 4 in the center when pushed with your finger with moderate force as shown...

Страница 57: ...and the limit switch 19 Start the conveyor motor and turn the con veyor tracking bolts as required until the feed belt tracks straight without loading up on one side of the table Feed Belt Replacement...

Страница 58: ...nder 1 3 4 5 6 WARNING DISCONNECT POWER 2 8 7 9 10 Vibration Dampening Washer Table Guide Limit Switch Tracking Adjustment Bolts Access Panel Roller Support E Stop Panel Feed Belt Table Figure 76 Feed...

Страница 59: ...E POWER SOURCE DO NOT REMOVE THE SAFETY GUARD DURING THE FOLLOWING STEPS 2 Find the adjustment ports in the safety guard Figure 77 at the front end of the feed table 3 Turn both left and right adjustm...

Страница 60: ...tches are placed on both sides of the belt to act as emergency machine stops if the belt travels too far to one side or the other during oscillation see Figure 79 Tools Needed Qty Wrench or Socket 12m...

Страница 61: ...ti kickback sys tem as a safety feature The anti kickback fingers hang from a rod suspended across the cutterhead casting Regularly check the fingers Figure 82 to ensure that they swing freely and eas...

Страница 62: ...itch A Shop Compressor B Air Pressure Regulator C Emergency Brake Solenoid D Emergency Brake E Air Distribution Manifold F Airflow Adjustment Knob Oscillation Timing G Speed Control Adjustment Knob Os...

Страница 63: ...ENSION CORDS Using extension cords may reduce the performance and life of the machine Instead place the machine near the power source If you must use an extension cord use a grounded 12 gauge cord und...

Страница 64: ...imit Switch Page 67 3 Right Belt Limit Switch Page 67 13 Upper Table Limit Switch Page 70 4 Upper Right Door Safety Switch Page 67 14 Rear Emergency Stop Button Page 67 5 Belt Tension Limit Switch Pag...

Страница 65: ...ctrical Cabinet Figure 83 Electrical cabinet wiring Transformer Fuses Contactors Contactor Overload Relay Contactor Overload Relay Terminal Bar Amperage Gauge Incoming Power Terminal Bar elect cabinet...

Страница 66: ...NO NC 4 2 5 2T1 4T2 6T3 3 RESET STOP 13NO 21NC A1 14NO 22NC A2 2T1 4T2 6T3 1L1 3L2 5L3 13NO 21NC A1 14NO 22NC A2 2T1 4T2 6T3 1L1 3L2 5L3 13NO 21NC A1 14NO 22NC A2 2T1 4T2 6T3 1L1 3L2 5L3 13NO 21NC A1...

Страница 67: ...14 15 5 18 18 18 5 5 3 3 16 16 18 3 2 16 17 5 3 R S T 13 14 15 1 2 10 4 9 17 3 5 12 7 6 16 8 11 10 8 6 9 5 U1 W1 V1 U2 V2 W2 17 19 19 19 13 13 13 12 12 12 5 3 3 2 2 14 15 U1 V1 W1 U2 V2 W2 16 17 18 1...

Страница 68: ...Controller Chang Sing CH 525 515 B1 5 11 3 3 3 7 6 3 3 2 2 2 7 7 7 10 10 8 8 2 2 3 16 18 HI IN LO IN POWER IN 90V 260V Amperage Meter Control Panel 1 2 14 15 2 3 10 9 X2 14 X1 13 22 21 X2 14 X1 13 22...

Страница 69: ...Upper right door safety switch wiring Figure 88 Belt tension limit switch wiring C NO NC 3 5 1 2 4 3 1 2 4 3 Belt Limit Switch Right 3 18 4 Upper Right Door Safety Switch Belt Tension Limit Switch 5 1...

Страница 70: ...wiring C NO NC Air Pressure Limit Switch 6 18 Lower Right Door Safety Switch 7 18 Ground W2 W6 V2 V6 U2 U6 V1 V5 U1 U5 W5 W1 Ground V2 V5 U2 U5 W2 W5 W1 V6 W6 U1 U6 V1 Main Motor 220V 8 Main Motor 440...

Страница 71: ...ponents C Figure 94 Emergency stop bar switch wiring Figure 95 Upper left door safety switch wiring C NO NC 3 5 Emergency Stop Bar Switch Upper Left Door Safety Switch 2 NC 1 NC 3 NO 4 NO 18 10 11 2 T...

Страница 72: ...und Ground U2 V2 W2 V1 V5 W1 W5 U1 U5 V2 W2 U2 18 Elevation Motor 220V 17 Ground U1 V1 W1 V2 V5 W2 W5 U2 U5 Elevation Motor 440V 17 W2 V2 U2 1NC 2NC 3NO 4NO 18 V2 U1 W2 U2 V1 W1 W5 U5 V5 U1 W1 V1 18 1...

Страница 73: ...9 003 PH29330003 TOOL BOX 013 PH29330013 HEX WRENCH SET 006 PH29330006 DOOR KEY 014 P06770014 TORX SCREWDRIVER T 20 007 G8678 SANDING BELT 120 015 P06770015 BREAKER BAR 007 1 G8679 SANDING BELT 150 01...

Страница 74: ...4 202 203 307 121 310 311 123 122 310 301 1 308 313 305 306 304 303 301 302 312 302 119 110 112 111 117 113 118 116 114 115 101 109 107 102 104 106 108 105 104 103 320 322 104 106 323 324 326 327 328...

Страница 75: ...71114 HEX BOLT 5 16 18 X 1 307 P06771307 BRAKE PIN 115 P06771115 LOCK WASHER 5 16 308 P06771308 CAP SCREW 10 24 X 5 8 116 P06771116 BRAKE ROTOR 310 P06771310 LOCK WASHER 3 8 117 P06771117 V BELT B 74...

Страница 76: ...08 109 110 202 203 201 204 206 107 406 105 106 111 410 408 407 406 401 406 404 334 403 405 402 409 329 324 337 335 336 338 306 340 317 307 310 311 321 320 332 319 318 312 313 309 314 308 307 339 303 3...

Страница 77: ...1 4 20 206 PH29332206 SPROCKET WHEEL 333 PB89 HEX BOLT 1 2 12 X 4 1 2 301 PH29332301 ELEVATION GEAR BOX 334 PH29332334 PROXIMITY SWITCH PLATE 302 PH29332302 WORM GEAR 335 PB19 HEX BOLT 1 4 20 X 1 2 3...

Страница 78: ...Series Parts 102 130 121 117 116 118 129 126 128 124 127 123 123 2 123 1 105 105 113 117 106 113 105 103 105 104 108 113 114 110 109 111 121 120 119 107 112 113 115 114 113 206 205 101 138 137 132 136...

Страница 79: ...111 PH29333111 PLUG 137 PLW01 LOCK WASHER 5 16 112 PUCF205 BALL BEARING UCF205 138 PN02 HEX NUT 5 16 18 113 PLW04 LOCK WASHER 3 8 140 PH29333140 EMGNCY BRAKE PUSH PLATE 114 PB24 HEX BOLT 3 8 16 X 1 1...

Страница 80: ...4000 Series Parts 202 203 204 103 301 304 107 302 303 205 201 109 108 103 301 107 302 203 204 205 303 314 311 315 109 108 306 202 201 1 206 109 108 418 401 416 419 415 413 406 408 407 409 422 424 403...

Страница 81: ...1 4 20 X 3 4 413 P06774413 SPRING BRACKET 206 PSS07 SET SCREW 1 4 20 X 1 2 414 PSS03 SET SCREW 1 4 20 X 3 8 301 P9962Z4301 PISTON ROD 415 P06774415 ANTI KICKBACK FINGER BRACKET 302 P9962Z4302 BRACKET...

Страница 82: ...1 4 402 P9962Z5402 ROLLER 110 PLW07 LOCK WASHER 1 2 403 P9962Z5403 FASTENING TUBE 111 PB41 HEX BOLT 1 2 12 X 1 1 2 405 P9962Z5405 PULLEY 112 PSB04 CAP SCREW 1 4 20 X 1 2 406 PSB11 CAP SCREW 5 16 18 X...

Страница 83: ...0 Series Parts 536 501 505 504 503 502 511 510 527 532 535 547 542 540 537 539 533 530 529 544 543 540 539 537 538 533 534 515 531 503 502 513 505 504 541 545 546 520 534 538 521 548 550 523 524 525 5...

Страница 84: ...G 6208 2RS 514 PS07 PHLP HD SCR 1 4 20 X 3 8 540 P06775540 BEARING HOUSING 515 P06775515 COVER 541 P06775541 BEARING COVER L 516 P06775516 AIR CHUTE 542 PFH03 FLAT HD SCR 1 4 20 X 1 2 517 PW07 FLAT WA...

Страница 85: ...121 127 124 126 123 134 135 136 125 103 108 105 111 303 304 301 302 305 304 108 310 105 104 320 106 107 129 118 119 120 116 117 115 116 2 115 201 306 308 307 317 311 312 313 309 314 315 318 139 319 31...

Страница 86: ...ER L TYPE 305 P9962Z6305 ECCENTRIC PIECE 117 P9962Z6117 LIMIT SWITCH HOLDER 306 P9962Z6306 UNIVERSAL JOINT FORK 118 P9962Z6118 AIR SENSOR NOZZLE FEMALE 307 PR05M EXT RETAINING RING 15MM 119 P9962Z6119...

Страница 87: ...GHT DOOR 208 PN14 HEX NUT 8 32 106 PH29337106 DOOR LOCK 209 P06777209 LIMIT SWITCH HOLDER 106 1 PH29337106 1 DOOR LOCK LOWER FRAME 210 PS03M PHLP HD SCR M6 1 X 8 107 PSB07 CAP SCREW 5 16 18 X 3 4 211...

Страница 88: ...9338107 CONTROL PANEL 123 PH29338123 PU CONNECTOR 1 4 108 PS07M PHLP HD SCR M4 7 X 8 124 PH29338124 CABLE CONNECTOR 1 109 PH29338109 CURRENT SENSOR 126 PH29338126A DIGITAL AMP METER V2 02 06 110 PH293...

Страница 89: ...1 8 107 PS22 PHLP HD SCR 10 24 X 5 8 126 PH29339126 BUFFER 1 8 108 PH29339108 ELBOW 5 16N X 1 8T 90 DEG 127 PH29339127 CONNECTOR 5 16N X 1 8T 90 DEG 109 PH29339109 SOLENOID VALVE 128 PH29339128 FLEXIB...

Страница 90: ...AMEPLATE 202 P06779202 MODEL G0677 LABEL 203 P06779203 MACHINE ID LABEL 204 PLABEL 13 DISCONNECT SANDER 220V 205 PLABEL 30 DOOR CLOSED LABEL 206 PLABEL 61A RESPIRATOR LABEL 207 PLABEL 27 MM CONVERSION...

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Страница 93: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 94: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 95: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

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