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23.1.07

Panda_12mini_PMS_Digital_s00865_Installation manual.V02 - Table of contents - Page 1

Table of Contents

Current revison status ........................................................................................................... ii

Safety first .............................................................................................................................. iv

Tools ........................................................................................................................................ v

Safety Precautions ............................................................................................................... vii

5 Safety steps to follow if someone is the victim of electrical shock .............................. ix

WHEN AN ADULT STOPS BREATHING................................................................................ x

Mode of Operation of the Generator ........................................................................... 5

A.1

Mode of Operation of Operating Surveillance ............................................................... 5

A.1.1

Regulation of the generator voltage by the VCS ................................................................. 9

A.1.2

Overloading of engine during longer operation ................................................................... 9

A.1.3

Use the failure bypass switch for fuel delivery .................................................................. 10

A.2

Operation of electric motors with high starting current ............................................. 10

A.2.1

General references............................................................................................................ 10

A.2.2

Compensation of 1 phases engines .................................................................................. 10

A.2.3

Compensation of 3 phases engines .................................................................................. 10

A.3

Operation of the generator with additional units ........................................................ 11

A.3.1

General references............................................................................................................ 11

A.4

Operation of the generator with HTG generator .......................................................... 11

A.4.1

General references............................................................................................................ 11

A.5

Operation of the generator with automatic start ......................................................... 12

A.6

Operation of the generator with installation under the waterline .............................. 12

A.6.1

Control of the vent valve.................................................................................................... 13

A.7

Operation of the generator with installation over the waterline ................................ 13

Maintenance Instructions ........................................................................................... 15

B.1

General maintenance instructions ............................................................................... 15

B.1.1

Checks before starting ...................................................................................................... 15

B.1.2

Hose elements and rubber formed component in the sound cover................................... 15

B.2

Oil circuit maintenance .................................................................................................. 15

B.3

Execution of an oil change ............................................................................................ 16

B.4

Checking the water separator in the fuel supply ........................................................ 18

B.4.1

De-aerating the fuel system .............................................................................................. 18

B.4.2

Replacing fuel filter ............................................................................................................ 20

B.5

Exchange the air filter .................................................................................................... 21

B.6

De-aerating of the coolant circuit / freshwater ............................................................ 22

B.6.1

Draining the coolant .......................................................................................................... 24

B.7

Exchange of the v-belt for the internal cooling water pump ...................................... 24

B.8

The raw water circuit ...................................................................................................... 26

B.8.1

Clean raw water filter......................................................................................................... 26

Содержание Panda 12 mini PMS Digital

Страница 1: ...anda_12mini_PMS_Digital_s00865_Installation manual V02 23 1 07 Installation Maintenance and Trouble shooting Marine Generator Panda 12 mini PMS Digital 120V 60Hz Fischer Panda GmbH Installation Manual...

Страница 2: ...evison status Document Actual Panda_12mini_PMS_Digital_s00865_Installation manual V02_23 1 07 Replace Panda_12mini_PMS_Digital_s00865_Installation manual V01_08 09 05 Revision Page Picture changed in...

Страница 3: ...superiority in efficiency also ensures a fuel saving to the same extent The 100 water cooled Panda genset are currently manufactured in the performance range from 2 to 100 kW in various versions Fast...

Страница 4: ...ial warnings instructions or procedures which if not strictly observed may result in electrical shock which will result in severe personal injury or loss of life This danger symbol refers to electric...

Страница 5: ...hich tool must be used at maintenance or installation Spanners X number of spanner Hook wrench for oil filter Screw driver for slotted head screws and for recessed head screws Multimeter multimeter wi...

Страница 6: ...which the generator is to be installed in also corresponds to the regulations of the machine gui deline 98 37 EG This concerns among other things the exhaust system cooling system and the electrical i...

Страница 7: ...the AC control box when the generator is run It must therefore be ensured that the control box is closed and cannot be tampered with if the generator is running The battery must always be disconnected...

Страница 8: ...viii...

Страница 9: ...sible turn off the electrical power If you cannot turn off the electrical power pull push or lift the person to safety using a wooden pole rope or some nonconductive material After the injured person...

Страница 10: ...d lift chin Shout Are you OK Look listen and feel for brea thing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full b...

Страница 11: ...onal units 11 A 3 1 General references 11 A 4 Operation of the generator with HTG generator 11 A 4 1 General references 11 A 5 Operation of the generator with automatic start 12 A 6 Operation of the g...

Страница 12: ...e speed 41 C 3 3 Lubrication of the spiral thread spindle 42 C 3 4 Overload damage to the actuator mechanism 42 C 3 5 VCS By Pass Facility 44 C 3 6 Low Generator Output Voltage 44 C 4 Low Generator Ou...

Страница 13: ...fuel pump 68 D 6 3 Connection of the fuel lines at the tank 69 D 6 4 Position of the pre filter with water separator 69 D 6 5 Bleeding air from the fuel system 70 D 7 Generator 12V DC System Installa...

Страница 14: ...Page 4 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Table of contents 23 1 07 Intentionally Blank...

Страница 15: ...he fault is transmitted if one of these switches measures a value that exceeds the required value all switches are openers The current is switched off by the main relay Fuel magnet valve closes the fu...

Страница 16: ...rator coil there are two thermo switches inside the coil which are for inserted parallel and safety s sake independently from each other Fig A 2 Coil thermo switch Thermo switch at the front plate The...

Страница 17: ..._s00865_Installation manual V02 Chapter A Mode of Operation of the Generator Page 7 Thermo sensor raw water in Fig A 5 Thermo sensor raw water in Thermo sensor raw water out Fig A 6 Thermo sensor raw...

Страница 18: ...tallation manual V02 Chapter A Mode of Operation of the Generator 23 1 07 Thermo sensor fresh water in Fig A 8 Thermo sensor fresh water in Thermo sensor fresh water out Fig A 9 Thermo sensor fresh wa...

Страница 19: ...ng of engine during longer operation Please ensure that the genset is not overloaded Overloading occurs when the electrical load demand induces a load torque in the generator which is higher than that...

Страница 20: ...t time an increased starting current when starting The starting current can amount to up to 10 times of the rated current This applies in particular to 2 pole engines and particularly to fan engines w...

Страница 21: ...uced which can put the combustion engine to the generator at the disposal Panda generator with electrically adjust able clutch Fig A 13 Panda generator with clutch A 4 Operation of the generator with...

Страница 22: ...alve must be installed into the raw water line At installation beside the midship s line a possible heeling must be considered The water hose in the sound cover is split on the pressure side of the pu...

Страница 23: ...eller must exchanged he sucks in air before raw water reaches the impeller see picture below and the impeller then wears strongly In this case the impeller loses his effect and raw water can penetrate...

Страница 24: ...Mode of Operation of the Generator Page 14 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter A Mode of Operation of the Generator 23 1 07...

Страница 25: ...hoses must be checked regularly for elasticity There are operating situations at which the hoses must be renewed once in the year Additionally to usual tasks of maintenance oil level check oil filter...

Страница 26: ...ose is lead through the sound cover Fig B 1 Oil drain hose Oil drainage screw The oil can be discharged by opening the oil drainage screw For countering use a second wrench Fig B 2 Oil drainage screw...

Страница 27: ...ter strap Fig B 4 Oil filter Oil filter gasket Before the insertation of the new oil filter the gasket should be coated with some thing oil Tighten the oil filter only by hand Fig B 5 Oil filter Open...

Страница 28: ...rface with this cock the downward sunk water can be discharged This is simply possible water is heavier due to its density than the Diesel Fig B 8 Fuel filter with water separator B 4 1 De aerating th...

Страница 29: ...eeding screw of the solenoid valve has to be unscrewed When ope ning the screw one has to carry on pushing the switch To avoid fuel get ting in the sound cover a piece of cloth or absorbent paper shou...

Страница 30: ...eplacement depends on the amount of fuel contamination build up but should take place as a minimum every 300 operation hours 01 Fuel filter housing 02 Fuel filter element 03 See through bowl Fig B 12...

Страница 31: ...y to the mounting head 01 Lube the o ring for the bowl with a tempe rature resistant safety grease specifica tion Anti Seize Tighten the bowl 03 to the mounting head 01 Fig B 15 Fuel filter B 5 Exchan...

Страница 32: ...erate procedure must be repeated several times ATTENTION Before opening the de aerating points the generator must be stagnant Pay attention that the external coolant expansion tank is connected with t...

Страница 33: ...l expansion tank should be filled in the cold condition only up to maximally 20 It is very important that a large extension space over the cooling water level remains Repeat this procedure several tim...

Страница 34: ...ooling water pump The relative high ambient temperature in the closed sound insulated capsule about 85 C can be a reason for a reduced lifespan of the v belts It is possible that the softener in the r...

Страница 35: ...25 Press the alternator to the direction of the thermostat housing Now the v belt can be changed type XPZ 850 Fig B 24 Alternator Stretch the v belt by pulling the alternator back The v belt should b...

Страница 36: ...fect Unfavorably affects the life span of the impeller if the cooling water sucking in way is relatively long or the supply is handicapped so that the cooling water sucking in range develops a negativ...

Страница 37: ...B Maintenance Instructions Page 27 B 9 1 Exchange of the impeller Close the raw water stop cock Fig B 27 Raw water cock Raw water pump on the front side of the genset Fig B 28 Raw water pump Remove th...

Страница 38: ...osition at re instal lation Fig B 30 Impeller pump Check to the impeller for damage and replace it if necessary Before the reinsertion into the housing the impeller should have been lubricated with gl...

Страница 39: ...onnection block is to be seen as wearing part It should always be available in each case as spare part on board In order to protect the generator housing against corrosion and against elecrolysis the...

Страница 40: ...n into the pump if it is in good condition The impeller is a wea ring part it is recommended to renew it always in the spring independently how many opera ting hours the genset ran 8 Control of the ve...

Страница 41: ...he device off if the humidity is under the adjusted value There is no better method in order to protect pads cable electronics wood engines etc optimally against any rotting by humidity B 11 2Initiati...

Страница 42: ...07 B 12Replacing Water pump 1 Unscrew the water pump mounting screws 2 and remove the water pump 1 from the gear case cover Use a spanner size 10mm When reassembling Apply liquid type gasket Three Bo...

Страница 43: ...ve cover cap nuts 3 Use a spanner size 10mm 2 Remove the valve cover 1 3 Check to see that the valve cover gasket 2 is defective 4 Replace the valve cover gasket 3 with a new one 5 Install the valve c...

Страница 44: ...4 Check the valve gap with the feeler gauge The gap should be between 0 145mm and 0 185mm The feeler gauge should slide with light contact between valve and rocker arm 5 If adjustment is necessary re...

Страница 45: ...1 07 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter B Maintenance Instructions Page 35 Fig B 36 Closed valve 1 Camshaft 2 Push rod rammer 3 Push rod 4 Adjusting screw 5 Locknut 6 Rock...

Страница 46: ...Maintenance Instructions Page 36 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter B Maintenance Instructions 23 1 07...

Страница 47: ...ted power for short periods only A high peak current is required to start many electrical devices especially electric motors and compressors from a still stand state In order to prolong the genset s l...

Страница 48: ...tly still more deeply That can become critical for certain devices e g for electric motors cooling compressors and possibly for electronic devices It must be paid attention that the voltage for such l...

Страница 49: ...ator lever only upper revs limit 1 Actuator 2 Spiral thread spindle 3 Regulating nuts for max speed 4 Spindle nut with speed regulator level 5 Regulating nuts for min speed Fig C 1 Actuator During any...

Страница 50: ...ly line to the actuator 1 Plug for actuator Fig C 3 Electrical supply actuator The picture deviates from the original 2 Loosen the max speed lock nut with two spanners size 14mm 1 Spanner size 14mm 2...

Страница 51: ...ith the lock nut 1 Spanner size 14mm 2 Spanner size 14mm Fig C 7 Max speed lock 9 Check the voltage of the generator is limited to max 260V without load 10 Re adjust if necessary by repeating the proc...

Страница 52: ...e actuator windings The actuator may not become inoperative but its action may become weak and not perform in all spindle positions as well as it should So the voltage of the generator may be regulate...

Страница 53: ...urned by the actuator motor 4 If the motor reacts strongly the motor can normally be halted with the fingers the drive is wor king properly 5 If the motor is weak or hesitant there are short circuits...

Страница 54: ...bed to produce the required voltage and the generator will run normally C 3 6 Low Generator Output Voltage ATTENTION Before working installation on the System read the section Safety Precau tions on P...

Страница 55: ...capacitors are discharged by short circuit the two contacts In addition use the cone end of an isolated screwdriver Fig C 10 Discharge capacitors C 4 2 Checking the capacitors If the capacitors are t...

Страница 56: ...5 Measure with a voltmeter the votage between the phase s and N If the measured values are under the substantially values in Table 1 Voltage values stator coil on Page V a coil damage is to be accepte...

Страница 57: ...Z HP3 50Hz L1 L2 L3 HP3 60Hz L1 L2 L3 1 2 3 4 DVS 50Hz L1 L2 L3 L1 DVS 60Hz L1 L2 L3 L1 1 2 3 4 If a pass beep should be determined the generator must be returned for examination in the plant or it ca...

Страница 58: ...the on board current distribution Use not a battery bank or the gene rator starter battery this could damage the coil The DC voltage may be applied only for a short time 1 2 seconds In the coil the re...

Страница 59: ...the generator stops B Energized to run This version is equipped with two solenoids an actuating and a stop solenoid After being fed with current the actuating solenoid attracts the adjusting lever of...

Страница 60: ...This is practically the only handling error that can be made on board that can lead to fatal consequences for both generator and operator C 6 3 Dirty fuel filter If the fuel filter is dirty change the...

Страница 61: ...d so that the engine is returned to normal operating temperature CAUTION If temperature is the reason for the generator cutting out when it is running under load then an immediate investigation should...

Страница 62: ...Generator Failure Page 52 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter C Generator Failure 23 1 07...

Страница 63: ...n improvement obtains by compound these surfaces by ribs Also break throughs should be sawed which inter rupt the surface Disguising the surrounding walls with a heavy layer e g lead plus foam materia...

Страница 64: ...egulati ons The supplied cables are rated for ambient temperatures up to 70 C 160 F If the cables are required to meet higher temperature requirements they must be run through conduits ATTENTION Befor...

Страница 65: ...set is installed such that the intake pump can be easily accessed If this is not possible an external intake pump could be installed in an easily accessed location If the generator is installed above...

Страница 66: ...line a possible hee ling must be considered The water hose for the external vent valve at the back of the sound cover splits on the pressure side of the pump and at both ends in each case extended wi...

Страница 67: ...ut outside of the sound cover to one point if possible 600mm over the waterline in the midship line The valve is connected at the highest place with the two hose ends Fig D 7 Vent valve D 3 5 Gensetho...

Страница 68: ...865_Installation manual V02 Chapter D Installation Instruction 23 1 07 D 3 6 Gensethousing cooled indirect heat exchanger Fig D 9 Cooling water scheme 1 Vent valve 2 Exhaust manifold 3 raw water pump...

Страница 69: ...len below i e the cooling water expansion tank is lower installed very large problems can occur with filling and ventilating Extend and displace the hose lines to the outside or possibly even up to th...

Страница 70: ...water pump 2 Filling the cooling water circle a Fill in the prepared mixture cooling water with anti freeze protection according to the intended mixture at the filler neck at the housing of the water...

Страница 71: ...e loaded Switch the generator off after max 2 minutes of operation 3 First de aerating The cooling water circuit of the generator must be de aerated now by multiple repeating of the de aerating proced...

Страница 72: ...During the de aerating process it must be checked again and again if the cooling water is indeed circulating If air bubbles established in the internal cooling water pump it could be that the cooling...

Страница 73: ...on manual V02 Chapter D Installation Instruction Page 63 D 4 5 Scheme for freshwater circuit at two circuit cooling system Fig D 16 Scheme fresh water 1 Expansion tank 2 Exhaust manifold 3 Thermostat...

Страница 74: ...nner diameter of 40mm 1 6 Panda 14000 and above approx 50mm The water lock must be installed at the lowest point of the exhaust system An optional noise insulated water lock can also be installed The...

Страница 75: ...e neck and the water separation With this exhaust water separator the cooling water is derived over a separate pipe Thereby the exhaust noises at the exterior of the yacht are strongly decreased Parti...

Страница 76: ...g directly to the outlet and this outlet is under the water line Fig D 20 Installation exhaust water separator If the thru hull exhaust outlet has to be mounted far from the generator an exhaust water...

Страница 77: ...fuel pump Generally forward and return fuel flow pipes must be mounted to the diesel tanks Do not connect the generator fuel supply lines with any other fuel lines of other diesel systems The followin...

Страница 78: ...ternal electrical fuel pump 12V DC The fuel pump must be installed close at the fuel tank The electrical connections are preloaded at the generator with the lead planned Fig D 23 Electrical fuel pump...

Страница 79: ...lowing back after the generator has been switched off if it is not possible to use the return flow pipe as a submerge pipe be placing it in the tank The instructions Bleeding Air from the Fuel System...

Страница 80: ...piece of cloth or absorbent paper should be put under the connection As soon as fuel is running out without bubbles the air bleeding screw can be screwed in again Only now stop pushing the Fuel pump...

Страница 81: ...oid switch of the starter Fig D 26 Connection of positive starter battery cable The negative battery cable is connec ted to the engine foot Fig D 27 Connection of negative starter battery cable All Pa...

Страница 82: ...ble place Fig D 29 Remote control panel back side D 7 3 The speed sensor Speed sensor Fig D 30 Speed sensor Installation of the speed sensor The speed sensor tip must have between 0 3 to 0 8mm of clea...

Страница 83: ...l direction 1 Speed sensor on threaded seat 2 Engine Flywheel with gear teeth ATTENTION For Panda 8000 and Panda 9000 the speed sensor has to be mounted in axial direction Fig D 31 Speed sensor D 7 4...

Страница 84: ...tions of the regional authorities This includes lightnening conductor personal protection switch etc D 8 1 Installation AC Box Fig D 32 Installation scheme A power source selector switch must be insta...

Страница 85: ...power position As soon as the generator is running the power relay switches automatically to the generator position If the system has both single and 3 phase AC it is CRITICAL that the two systems rem...

Страница 86: ...a frequency of approx 57 8 to 58 6Hz 48 5 49Hz for 230V 50Hz models The frequency equates to the speed can be increased by up to 8 This ensures that the engine speed is increased when there is an ext...

Страница 87: ...V Fig D 36 Current transformer board 4 5 8 1 2 3 6 7 1 Terminal for control panel J6 2 Connector for CT board J7 3 Connector for Power supply J5 4 Connector for Digital binary input J10 5 Connector fo...

Страница 88: ...e hook up requirements of the shore cur rent grid Generally a leakage current relay is sufficient for safe electrical operation however this must be confirmed by the electrical safety standard in the...

Страница 89: ...only safe method for the protection of the electrical devices is the installation of an external voltage controller with separation contactor We recommend this measure with all reproduction and point...

Страница 90: ...ds b lower switching point 11 52V lag 40 seconds Additional notes to the recommendation External electrical voltage controller At Diesel engines count always on the fact that a diesel engine revs up d...

Страница 91: ...steel high grade steel etc These metals are positively charged In order to protect the generator housing against corrosion and against elecroly sis the terminal block with the cooling water connecting...

Страница 92: ...Installation Instruction Page 82 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter D Installation Instruction 23 1 07...

Страница 93: ...to wrong capacitors Check capacitors type and replace if necessary Measurering voltage on the VCS circuit board is mis sing Check VCS System check cable connections GENERATOR VOLTAGE FLUCTUATES Cause...

Страница 94: ...starting the electrical connection is faulty If the battery voltage drops lower than 11V then the battery has been discharged STARTER IS TURNING MOTOR BUT FAILS TO START Cause Solution Fuel inlet sole...

Страница 95: ...RUNS IRREGULARLY Cause Solution Faulty centrifugal injector governor Have the centrifugal governor inspected by a Kubota Service technician Too much air in fuel lines Bleed air from fuel system MOTOR...

Страница 96: ...control panel Check oil level and if necessary top up Check motor s oil pressure and have repaired by Kubota Service if necessary SOOTY BLACK EXHAUST Cause Solution Generator is overloaded Check elec...

Страница 97: ...Raw water mm Supply mm Return mm Panda PMS 12mini 20 20 40 8 8 Table 3 Rated current Panda 12mini 120 V 60 Hz 43 A Table 4 Cable cross section Wiring for vehicles Single phase not tin plated PVC insul...

Страница 98: ...67mm Stroke 68mm Stroke volume 719cm3 max power SAEJ1349 at 3600rpm 12 15kW Rated speed 3600rpm Idle running speed a a progressive govenor by VCS 3510rpm Lubrication oil capacity 3 8l Fuel consumption...

Страница 99: ...Tables 23 1 07 Panda_12mini_PMS_Digital_s00865_Installation manual V02 Chapter E Tables Page VII E 3 Types of coil HP1 120V 60 Hz Fig E 1 Circuit diagram...

Страница 100: ...screws 19 6 6 6 6 6 6 6 check electrical cables 20 1 1 1 1 1 1 1 motor reinforced mountings 21 1 1 1 1 1 1 1 actuator mounting 22 1 1 1 1 1 1 1 starter motor mounting screws 23 1 1 1 1 1 1 1 screws g...

Страница 101: ...old weather the second number refers to the fluidity with heat Complete yearly oils have usually SAE 10W 40 SAE 15W 40 etc Quality of oil The quality of an engine oil is specified by the API standard...

Страница 102: ...product GLYSANTIN PROTECT PLUS G 48 Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liqu...

Страница 103: ...es Page XI E 7 Scheme VCS board Fig E 2 Scheme VCS board E 7 1 Legend VCS board J2 Analogue input 1 Temperature raw water input 2 Temperature fresh water input 3 Temperature cylinder head 4 Tank senso...

Страница 104: ...Reference Ground J4 Analogue binary input 1 Supply output battery voltage 2 5A 2 Supply output 5V 1A 3 Binary input air intake 4 Analogue input raw water pressure 5 Binary input engine oil level 6 Bi...

Страница 105: ...upply output battery voltage 1A 2 Supply output battery voltage 1A 3 Output Motor start 4 Output Glow plugs 5 Output Fuel pump 6 Output Motor stop 7 Output Raw water pump 8 Output Ground separation re...

Страница 106: ...ansformer board Fig E 3 Scheme current transformer board E 8 1 Legend measuring board J1 Connector to measuring compensation board 1 Supply voltage output 2 Ground 3 Serial bus data 4 Serial bus data...

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