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Troubleshooting

Prosonic S FMU95

74

E Hauser

7

Troubleshooting

7.1

System error messages

7.1.1

Error signal

Errors occurring during commissioning or operation are signalled in the following way:

• Error symbol, error code and error description on the display and operating module
• Status of the output values in the cyclic data telegram
• In the menu: "system information/error list/actual error"

7.1.2

Last error

To access a list of the last errors which have been cleared, go to "system information/error list/last
error".

7.1.3

Types of errors

Type of error

Display symbol

Meaning

Alarm (A)

continuous

The output signal assumes a value which can be defi-
ned by the "output on alarm" function:
• MAX: 110%
• MIN: -10%
• Hold: last value is held
• user-specific value

An error message appears on the display.
The operating state LED lights red
The status of the output signal of the affected blocks is
BAD.

Warning (W)

flashing

The instrument continues to measure.
An error message appears on the display.
The operating state LED flashes red.
The status of the output signal of the affected blocks is
UNCERTAIN.

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Содержание Prosonic S FMU95

Страница 1: ...BA00344F 00 EN 13 12 71164423 Operating Instructions Prosonic S FMU95 Transmitter for 5 or 10 ultrasonic sensors...

Страница 2: ......

Страница 3: ...dule 31 5 3 Operation via Endress Hauser operating tool FieldCare 43 6 Commissioning 44 6 1 Preparatory steps 44 6 2 Configuration of the measurement 49 6 3 Parametrization of the Analog Input Blocks...

Страница 4: ...hese operating instructions and must adhere to them You may only undertake modifications or repair work to the device when it is expressly permitted by the operating instructions 1 3 Operational safet...

Страница 5: ...hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbo...

Страница 6: ...X IP66 NEM A4X XAxx xF A XAxx xF A Dat Insp Dat Insp if modi ficati on see sep label if modi ficati on see sep label X X 10 5 32 V DC 10W 10 5 32 V DC 10W 4 20 mA HAR T 4 20 mA HAR T Orde r Cod e Ser...

Страница 7: ...Reference to additional safety relevant documentation 6 Certificate related data 7 Specification of required temperature resistance of the connection cables 8 Output signal 9 Power supply 10 Serial n...

Страница 8: ...ld mounting PC IP66 NEMA 4x 2 DIN rail mounting PBT IP20 040 Operation C Illuminated display keypad E Illuminated display keypad 96x96 panel mounting front IP65 K w o display via communication 050 Pow...

Страница 9: ...ing instructions for quick commissioning KA01069F 2 5 Certificates and approvals CE mark declaration of conformity The device is designed to meet state of the art safety requirements has been tested a...

Страница 10: ...erial provides the optimum protection for this Permissible storage temperature 40 to 60 C 40 to 140 F 3 2 Mounting the field housing 3 2 1 Dimensions of the field housing L00 FMU90xxx 06 00 00 xx 001...

Страница 11: ...protect the Prosonic against overvoltages especially if mounted outdoors connection of an overvoltage protection is recommended 88 Accessories Wall mounting A mounting help for wall mounting is suppli...

Страница 12: ...egulations for high voltage lines motor lines contactors or frequency converters must be observed To ensure easy mounting and opening of the housing a distance of approx 10 mm 0 39 in should be kept b...

Страница 13: ...and screws Connection cable 3 m 9 8 ft for connection to the transmitter preassembled with suitable plugs 3 4 2 Dimensions of the separate display and operating module L00 FMU90xxx 06 00 00 xx 004 3...

Страница 14: ...unting of the sensors Information on the mounting of the sensors can be found in the following documents Technical Information TI00189F for FDU8x Technical Information TI00396F for FDU9x These documen...

Страница 15: ...0 xx 002 For easier wiring the lid can be completely removed by unplugging the display plug 1 and loose ning the hinges 2 L00 FMU90xxx 04 00 00 xx 009 4 1 2 Cable entries of the field housing The foll...

Страница 16: ...ess Hauser 4 1 3 Terminal compartment of the DIN rail housing Single instrument L00 FMU95xxx 04 00 00 xx 005 The catch can be unlocked by slightly pressing onto the clip Then the cover of the terminal...

Страница 17: ...Pull the cover out by approx 20 mm 0 79 in The cover can now be opened Note The cables can be inserted into the housing from above or from below If the instruments are mounted next to each other and i...

Страница 18: ...ergy 1 L for AC version L for DC version depending on instrument version 90 253 VAC 10 5 32 VDC 2 N for AC version L for DC version 3 Potential equalization Fuse depending on instrument version 400 mA...

Страница 19: ...id parallel to high voltage or electric power lines The cables may not be laid in the proximity to frequnecy converters Additional elements on the terminal areas Warning On wiring the supply voltage m...

Страница 20: ...all spurs 6 6 m 22 ft for a maximum baudrate of 1 5 MBit s For baud rates 1 5 MBit s no spurs should be used A spur is the cable between the connector and the bus driver in the field instrument Plant...

Страница 21: ...ble 2 Terminal box 3 Screen of the extension cable Colours of the strands YE yellow BK black RD red GNYE green yellow YE BK RD FDU90 91 92 FDU80 80F 81 81F 82 BK YE RD 1 YE BK RD FDU91F 93 95 96 FDU83...

Страница 22: ...m 98 ft Note For easier mounting it is advisable to use the sensors FDU90 91 92 and FDU80 80F 81 81F 82 with a maximum cable length of 30 m 98 ft as well For longer distances an extension cable with...

Страница 23: ...BK strand of the unshortened cable After shortening the cable loosen the metallic braiding twist it together securely and connect it to the BK terminal Caution The protective earth conductor GNYE whic...

Страница 24: ...ruments For the instruments within each group the sensor cables may run in parallel The sensor cables of different groups must be seperated from each other Usual commercial screened cable can be used...

Страница 25: ...g cable 3 m 9 8 ft is supplied The cable must be connected to the display plug of the Prosonic S Note Minimum diameter for cable bushing 20 mm 0 79 in Address Term DP off on off on SW HW 1 2 3 4 5 6 7...

Страница 26: ...98 ft 20 The metallic terminal block 1 in the field housing can be used for this L00 FMU90xxx 04 00 00 xx 006 1 90 253 VAC 10 5 32 VDC N L PE FDU91F 93 95 96 FDU83 84 85 86 1 FMU95 Address Term DP off...

Страница 27: ...ated from the supply voltage and the communication signals Their electric potential is identiacal to the potential of the sensor electronics Pay attention to the potential difference if the sensors ar...

Страница 28: ...arry out the following checks Is the terminal assignment correct For the field housing Are the cable glands tight and is the cover of the terminal compartment securely closed If auxiliary energy is sw...

Страница 29: ...te operation Display and operating module at the Prosonic S Endress Hauser operating tool FieldCare with Commubox FXA291 Note Commubox FXA291 is an interface adapter from Endress Hauser 5 1 2 Remote o...

Страница 30: ...description DD a device type manager DTM a software component within the master which accesses the parameters via slot and index addresses Note The DD or DTM is supplied by the device manufacturer Th...

Страница 31: ...ce parameters are locked Diagnosis The service interface is connected Service User and service parameters can be edited Locked All parameters are locked Locking state of the currently displayed parame...

Страница 32: ...list Enter Opens the marked submenu the marked parameter set or the marked parameter Confirms the edited parameter value Previous parameter set Reopens the previous parameter set within the submenu Ne...

Страница 33: ...ice password has been entered Diagrams of the submenus can be found in the chapter Operating menu Key combination Meaning Escape While editing a parameter Exit the editing mode without accepting the c...

Страница 34: ...parameters L00 FMU90xxx 07 00 00 en 041 Parameters for which the symbol is dis played in the left bottom corner of the display module are either locked or display only para meters L00 FMU90xxx 07 00...

Страница 35: ...br simulation L1004 LVL1 appl para tank shape dome medium proper liq proc cond stand L100A tank shape dome ceiling horizontal cyl bypass stilling well L1004 LVL1 appl para L100A tank shape dome ceilin...

Страница 36: ...ers of the Prosonic S It is divided into submenus Some of the submenus consist of further submenus Which submenus are actually present depends on the instrument version and the installation environmen...

Страница 37: ...he bar Note The symbols indicate that the selection list contains more items than can be displayed on the module Press W or V several times to mark one of the hidden items 2 Press in order to enter th...

Страница 38: ...e parameter and parameter set by pressing L00 FMU90xxx 19 00 00 en 040 1 Press U or T until you have reached the required parameter set 2 Press in order to enter the parameter set 3 Select the require...

Страница 39: ...e bar in the example turb surface Note The symbols indicate that the selection list contains more items than can be displayed on the module Press W or V several times to mark one of the hidden items 2...

Страница 40: ...s Enter the desired value in the following way 1 The cursor is at the first digit Press S or O until this digit has the required value 2 Press in order to confirm the value and to jump to the next dig...

Страница 41: ...ing procedure L00 FMU90xxx 19 00 00 yy 043 Enter The number left of the cursor is transferred to the instrument L00 FMU90xxx 19 00 00 yy 044 Escape The editor is closed The parameter maintains its for...

Страница 42: ...ts right are deleted Return to the measured value display L00 FMU95xxx 19 00 00 en 003 By pressing the left and middle keys simultaneously you can return from a parameter to the parameter set from the...

Страница 43: ...Operation via the FieldCare is similar to the operation via the display module The operating menu can be found in the navigation bar 1 Input fields for the parameters can be found in the parameter ed...

Страница 44: ...ite display 6 1 Preparatory steps 6 1 1 Setting the device address Selecting the device address Every PROFIBUS device must be given an address If the address is not set correctly the device will not b...

Страница 45: ...ion The termination resistor must be activated for the last instrument on the bus This is done by setting all four termination switches into the on position L00 FMU90xxx 04 00 00 xx 018 A termination...

Страница 46: ...ks to all available GSD files CD ROM with GSD files for all Endress Hauser devices Order Code 50097200 GSD library of the PROFIBUS User Organisation PNO http www PROFIBUS com Directory structure The f...

Страница 47: ...een locked by a key combination It can only be unlocked by pressing all three keys simultaneously switch locked The instrument has been locked by the switch in the terminal compartment It can only be...

Страница 48: ...calibration is required after a reset Application of the Reset It is advisable to reset the customer parameters if you want to use a device with an unknown history Effects of the Reset All parameters...

Страница 49: ...on of the measurement 6 2 1 First setup Note This chapter describes the commissioning of the Prosonic S via the display and operating module Commissioning via FieldCare is similar For further instruct...

Страница 50: ...ibr display menu you can adjust the display to your requirements displayed values display format The figure shows an example for a 2 channel instrument L00 FMU90xxx 07 00 00 en 049 2 Select the level...

Страница 51: ...Display parameter the maximum value for the full calibration is Fmax E BD 5 LVL N unit N 1 10 unit level Select the unit for the level measurement 58 level N N 1 10 Displays the currently measured lev...

Страница 52: ...eted manual distance mapping see below 8 LVL N dist map N 1 10 act distance N N 1 10 Indicates the currently measured distance between the sensor membrane and the product surface 66 range of mapping D...

Страница 53: ...sor recognition is also active after a sensor has been exchanged3 The Prosonic S recognizes the type of the new sensor automatically and changes the detected parameter if required The measurement cont...

Страница 54: ...eiling B Horizontal cyl C Bypass stilling well ultrasonic guide pipe D No ceiling e g dumps open levels chanels weirs E Sphere F Flat ceiling medium property Use this parameter to specify the type of...

Страница 55: ...bottom stirrers Special filters for stabilizing the input signal are activated stable measured value medium reaction time additional agitator Moving surfaces possibly with vortex formation due to agit...

Страница 56: ...ter to specify the empty distance E i e the distance between the sensor membrane reference point of the measurement and the minimum level zero point Default max measuring range of the respective senso...

Страница 57: ...sensor type see table Caution The maximum level may not project into the blocking distance Fmax E BD 20mA 100 0 4mA 0 BD F E Type of sensor Blocking distance BD Maximum measuring distance1 1 valid for...

Страница 58: ...FMU90xxx 19 00 00 yy 021 sensor Displays the currently measured distance D from the sensor membrane reference point of the measurement to the product surface in the distance unit If the display value...

Страница 59: ...isation Selection none In this linearization type the measured level is not converted but displayed in the selected level unit see above unit level linear In this linearization type the displayed valu...

Страница 60: ...cal bottom B In these linearisation modes the measured level is converted to the volume in the respective type of vessel The following additional parameters have to be specified the unit for the linea...

Страница 61: ...a linearization table The table may consist of up to 32 pairs of values level volume The table must be monotonically increasing or decreasing The following additional parameters have to be specified t...

Страница 62: ...trary string consisting of up to 5 alphanumeric characters can be entered into this parameter maximum scale Use this parameter to specify the maximum content of the vessel in the customer unit diamete...

Страница 63: ...e table editor L00 FMU90xxx 19 00 00 de 006 status table Use this parameter to enable or disable the linearization table Selection enabled The table is used disabled The table is not used The measured...

Страница 64: ...erence echo is evaluated B The interference echo suppression generates the mapping curve b This curve suppresses all echos within the range of mapping c C From now on only those echos are evaluated wh...

Страница 65: ...nterference echo After selecting this option the Prosonic S changes to the distance mapping parameter set The preset range of mapping is slightly larger than Ddisplay Therefore the currently evaluated...

Страница 66: ...ng curve Normally a suitable value has already been entered automatically Nevertheless you can change this value if required start mapping Select yes in this parameter in order to start the mapping Wh...

Страница 67: ...e map Choose this option in order to delete the mapping It can not be reactivated again and the instrument uses the preprogrammed default mapping 6 2 4 Envelope curve display After the basic setup an...

Страница 68: ...e sensor N N 1 to 10 distance sensor N N 1 to10 Note If sum N or average N are selected the Prosonic S returns to the analog input N parameter set which now contains the parameters level 1 to level 10...

Страница 69: ...for process control devices there are two options for each module AI OUT The module is contained in the cyclic data telegram Free Place The module is not contained in the cyclic data telegram The opti...

Страница 70: ...ed in level level N basic setup unit level 0 1 2 3 AI 1 read IEEE754 level 1 m 4 Status byte Status level1 5 6 7 8 AI 2 read IEEE754 level 2 m 9 Status byte Status level2 10 11 12 13 AI 3 read IEEE754...

Страница 71: ...to select the format of the measured value display Selection 1x value bargraph 2x value bargraph value max size Up to two values are displayed alternately using the entire display alter 5x2 values Up...

Страница 72: ...ust text 1 cust text 10 These parameters can be used to allocate a text string to each of the display values This text is displayed together with the value if customized text in the display format par...

Страница 73: ...display parameter set are displayed Selection no Default yes 6 5 3 back to home back to home Use this parameter to specify the return time If no entry is made during the specified time the display ret...

Страница 74: ...errors which have been cleared go to system information error list last error 7 1 3 Types of errors Type of error Display symbol Meaning Alarm A continuous The output signal assumes a value which can...

Страница 75: ...tion of the download A 00 110 checksum error full reset and recalibration required A 00 111 A 00 112 A 00 114 A 00 115 electronics defective switch instrument off on if the error persists call Endress...

Страница 76: ...evel 01 10 num ber 2 enter further linearisation points s level menu E 01 641 E 10 641 no usable echo sensor 01 10 check basic calibration for the respective sensor s level or flow menu A 01 651 A 10...

Страница 77: ...is allocated to one of the following areas sensor error sensor block US 1 US 10 level error level block LE 1 LE 10 calculation error sum block averaging block SL 1 SL 10 AL 1 AL 10 output error AI Blo...

Страница 78: ...tance BAD temperature BAD W 01 521 W 10 521 distance UNCERTAIN temperature BAD A 01 641 A 10 641 distance BAD temperature GOOD A 01 651 A 10 651 distance BAD temperature GOOD W 01 651 W 10 651 distanc...

Страница 79: ...and sum blocks SL1 to SL5 and AL1 to AL5 Note The output of the AI Block assumes the strongest status of all blocks connected to it See the example in the above diagram W 0N 801 W 10 801 level UNCERTA...

Страница 80: ...h an uneven surface the measured value jumps sporadically to higher levels a Perform tank map interference echo suppression b Select turbulent surface or additional agitator in the process conditions...

Страница 81: ...er ference echo suppression are displayed 5 Select the plot setting single curve cyclic 6 Now the envelope curve display appears L00 FMU90xxx 19 00 00 en 083 1 Customer mapping curve dotted line5 2 Ec...

Страница 82: ...s the right key a second time The or symbol appears in the upper right corner of the display You have got the following options Press the middle key to move the envelope curve to the right Press the l...

Страница 83: ...onal Function Envelope Curve Select the sensor whose envelope curve you want to check Click on read curve to display a single curve Click on cyclic read to display the curves cyclically Select the cur...

Страница 84: ...Software version Changes to software Documentation 04 2007 01 00 00 Original software BA344F 00 en 04 07 71034224 07 2009 01 01 00 Integration of the FDU90 sensor BA344F 00 en 07 09 71100152 BA00344F...

Страница 85: ...eplace parts with identical parts Carry out repairs according to the instructions On completion of repairs carry our the specified routine test on the device Only Endress Hauser Service may convert a...

Страница 86: ...endress com and select your country 2 Click Instruments 3 Enter the product name into the product name field 4 Select the device 5 Click the Accessories Spare parts tab 6 Select the required spare par...

Страница 87: ...handling returned products that are in contact with medium To ensure swift safe and professional device returns please read the return procedures and condi tions on the Endress Hauser website at www...

Страница 88: ...the field housing 9 3 Mounting plate for the field housing Material 316Ti 1 4571 is mounted by the mounting help of the Prosonic S Order Code 52024477 L00 FMU90xxx 06 00 00 xx 003 275 10 8 227 1 5 8 9...

Страница 89: ...17 100 3 9 25 0 98 700 1400 27 6 55 1 45 1 77 76 2 99 100 3 94 200 7 87 13 0 5 33 7 1 3 130 5 12 150 5 91 100 3 94 60 2 36 4 0 16 6 5 0 3 mm in Height Material Order Code 700 27 6 galv steel 919791 0...

Страница 90: ...d up to 3 signal outputs Dimensions of housing 292 x 253 x 106 mm 11 5 x 9 96 x 4 17 in Order Code 215095 0001 Used to mount the remote display into the opening 138 x 138 mm 5 43 x 5 43 in of the remo...

Страница 91: ...sensor cable extension cable up to 300 m 984 ft for Sensor Material Cable type Order code FDU90 FDU91 FDU92 PVC LiYCY 2x 0 75 71027742 FDU91F FDU93 FDU95 PVC 40 to 105 C 40 to 221 F LiYY 2x 0 75 D 1x0...

Страница 92: ...r CSA certificate are not certified for connection to the transmitter FMU95 Sensor FDU90 FDU91 FDU91F FDU92 FDU93 FDU95 FDU96 max range1 in liquids 1 This table gives the maximum range The range depen...

Страница 93: ...locks 20 Analog Input Blocks AI Supported baud rates 9 6 kbaud 19 2 kbaud 45 45 kbaud 93 75 kbaud 187 5 kbaud 500 kbaud 1 5 Mbaud 3 Mbaud 6 Mbaud 12 Mbaud Service Access Points SAPs 2 ID number 154E h...

Страница 94: ...of the vapor pressure The vapor pressure at 20 C 68 F gives a hint on the accuracy of the ultrasonic level measurement If the vapor pressure at 20 C 68 F is below 50 mbar 1 psi ultrasonic level measur...

Страница 95: ...and NAMUR recommendation EMC NE21 For details see declaration of conformity With respect to interference emission the devices meet the requirements of class A and are only provided for use in an indu...

Страница 96: ...1 extended calibr L1017 LVL1 dist corr L1018 LVL1 correction L1002 level LVL 1 simulation input sensor selection FDU91 detected sensor 1 autom tank shape sphere medium property paste like process con...

Страница 97: ...zontal cyl sphere pyramid bottom conical bottom angled bottom table unit level m level 1 sensor Default customer unit max scale mode customer unit l mode ullage level table editor act distance range o...

Страница 98: ...c Alarm level 2 level 10 hold value level 1 AX103 delay echo loss AX104 safety distance delay sensor 1 delay sensor 10 default 60s ESC ESC ESC ramp level 1 measured value 1 value status main menu outp...

Страница 99: ...in safety dist overtemp sen 1 warning max temp sen 1 overtemp sen 10 max temp sen 10 alarm def temp sensor 1 warning def temp sensor 10 alarm ESC ESC ESC temperature unit F C main menu device propert...

Страница 100: ...curve sen 10 IX108 level LVL 1 IX105 serial no Ix108 level LVL 10 I1405 appl param I1406 echo quality sen IX126 envelope curve IX127 Plot settings in output info display the main links depending on s...

Страница 101: ...menu Endress Hauser 101 L00 FMU95xxx 19 15 02 en 001 dev rev software version measured value 20 measured value 1 IX106 software version IX107 dev Version IX11A analog input 1 IX11A analog input 20 DD...

Страница 102: ...efault 900 s DX201 display format format ft in 1 16 no of decimals sep character comma customized text decimal default x xx point DX202 display type time value 1 cust text 1 bargr profil depending on...

Страница 103: ...ignal Outputs 20 Analog Input Blocks AI1 bis AI20 Calculations 5 Sum Level Blocks SL1 bis SL5 5 Average Level Blocks AL1 bis AL5 On delivery each sensor block is connected to a level block and an AI b...

Страница 104: ...Appendix Prosonic S FMU95 104 Endress Hauser...

Страница 105: ...Interference echo suppression 64 intermediate height parameter 62 L level N N 1 to 10 parameter 58 67 Linearisation 59 Linearisation table 61 Locking 47 LVL N application parameters N 1 to 10 paramete...

Страница 106: ...history 84 Spare Parts 86 sphere linearisation type 60 start mapping parameter 66 status parameter 67 68 status table parameter 63 Storage 10 Synchronization line 24 T table linearisation type 61 tab...

Страница 107: ...Prosonic S FMU95 Index Endress Hauser 107...

Страница 108: ...www endress com worldwide BA00344F 00 EN 13 12 71164423 FM SGML 9 0 71164423...

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