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Emerson Rosemount X-STREAM O2 Transmitter, Инструкция по эксплуатации

Трансмиттер кислорода Emerson Rosemount X-STREAM предлагает надежное измерение кислорода в реальном времени. Пользователи могут легко настроить и использовать это устройство благодаря подробной "Инструкции по эксплуатации". Скачайте бесплатное руководство по эксплуатации с нашего сайта manualshive.com.

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Hazardous Area
X-STREAM O

2

 Transmitter

TOC-2

Instruction Manual

IM-106-910C, Rev. 1.0

November 2009

SECTION 3
Configuration of 
Hazardous Area X-
STREAM O2 Transmitter

Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Xi Configuration (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Set Test Gas Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Alarm Relay Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Analog Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Autocalibration Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Optional Advanced Features Inside the Xi  . . . . . . . . . . . . . . . . . . . . . 3-5

Extended Process Temperature Range to 800°C (1472°F) . . . . . . 3-6
Stoichiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Programmable Reference  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

SECTION 4
Startup and Operation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Operation Via Xi Enhanced Interface  . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Startup Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Xi Enhanced Interface Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Password Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

System Parameter Descriptions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Probe Parameter Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Operation Via HART/AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Field Communicator Signal Line Connections
(No Xi)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Field Communicator Signal Line Connections
(with Xi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Field Communicator Menu Trees . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Off-line and On-line Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Calibration - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
O2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

O

2

 Calibration without Xi  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

O

2

 Calibration with Xi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

O

2

 Calibration with Xi and Field Communicator . . . . . . . . . . . . . . 4-23

D/A Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

D/A Trim without Xi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
D/A Trim with Xi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

SECTION 5
Troubleshooting

Overview of Operating Principles  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Electrical Noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Electrostatic Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Identifying and Correcting Fault Indications. . . . . . . . . . . . . . . . . . . . . 5-4
Calibration Passes, but Still Reads Incorrectly  . . . . . . . . . . . . . . . . . . 5-5

Probe Passes Calibration, O2 Still Reads High . . . . . . . . . . . . . . . 5-5
Probe Passes Calibration, O2 Still Reads Low  . . . . . . . . . . . . . . . 5-7
How do I detect a plugged diffuser? . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Can I calibrate a badly plugged diffuser? . . . . . . . . . . . . . . . . . . . . 5-7

Содержание Rosemount X-STREAM O2 Transmitter

Страница 1: ...http www raihome com Instruction Manual IM 106 910C Rev 1 0 November 2009 Hazardous Area X STREAM O2 Combustion Flue Gas Transmitter ...

Страница 2: ......

Страница 3: ... 200 C 392 F Page 2 6 Revised Figure 2 3 Page 2 17 Added more descriptive text to end of Optional Flame Safety Interlock topic Page 2 21 Changed Yew to all upper case YEW Page 2 24 Revised view in Figure 2 23 Page 2 25 Added 2nd sentence to 1st NOTE Page 3 1 Corrected erroneous item numbers cited in steps 1 thru 4 Page 3 2 Revised Figure 3 1 view Added Set Test Gas Values topic Moved Calibration d...

Страница 4: ......

Страница 5: ...em Overview 1 1 Scope 1 1 System Description 1 3 System Features 1 4 System Configurations 1 4 Automatic Calibration 1 7 Communication Options 1 7 Probe Options 1 9 Diffusion Elements 1 9 Specifications 1 10 SECTION 2 Installation System Considerations 2 2 Hazardous Area Considerations 2 4 Mechanical Installation 2 5 Selecting Location 2 5 Probe Installation 2 6 Optional Xi Enhanced Interface Inst...

Страница 6: ...Descriptions 4 7 Probe Parameter Descriptions 4 8 Operation Via HART AMS 4 11 Field Communicator Signal Line Connections No Xi 4 11 Field Communicator Signal Line Connections with Xi 4 15 Field Communicator Menu Trees 4 16 Off line and On line Operations 4 16 Calibration General 4 21 O2 Calibration 4 21 O2 Calibration without Xi 4 22 O2 Calibration with Xi 4 22 O2 Calibration with Xi and Field Com...

Страница 7: ... Blind Cover s Replacement 6 15 Xi Components Replacement 6 18 I O Board Replacement 6 19 AC Relay Board Replacement 6 24 Power Supply Board Replacement 6 26 Xi Front Panel Replacement 6 27 DR Board Replacement 6 30 SECTION 7 Replacement Parts O2 Transmitter 7 1 Xi Enhanced Interface 7 2 Calibration Components 7 2 SECTION 8 Optional Accessories HART Handheld 375 Field Communicator 8 1 Asset Manage...

Страница 8: ...Hazardous Area X STREAM O2 Transmitter TOC 4 Instruction Manual IM 106 910C Rev 1 0 November 2009 ...

Страница 9: ...the proper installation operation and maintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When ...

Страница 10: ...Hazardous Area X STREAM O2 Transmitter ii Instruction Manual IM 106 910C Rev 1 0 November 2009 ...

Страница 11: ...the Hazardous Area X STREAM O2 Transmitter Some sections may describe equipment not used in your configuration The user should become thoroughly familiar with the operation of this module before operating it Read this instruction manual completely DEFINITIONS The following definitions apply to WARNINGS CAUTIONS and NOTES found throughout this publication NOTE Highlights an essential operating proc...

Страница 12: ...e Similar to our previous World Class and Oxymitter probes there is no sampling system The sensing cell is mounted to the end of a probe 18 3 or 6 long that is directly inserted into the flue gas stream The sensing cell is of similar design to the World Class and Oxymitter cells utilizing the zirconium oxide sensing principle The cell is heated and maintained at a 736 C 1357 F setpoint and generat...

Страница 13: ... of oxygen deficiency in reducing conditions and programmable reference to enhance accuracy at near ambient levels of O2 INSTALLATION SUMMARY Probe Mounting A standard 6 inch square weld plate with a 2 inch NPT probe port must be welded to the duct wall Optionally a traditional stud plate to accept a 150 ANSI flange must be welded to the duct wall See the drawings in Section 2 Installation Xi Moun...

Страница 14: ... room or data acquisition system Connecting the 375 Field Communicator between the transmitter and Xi will cause communication errors and affect system operation 4 Apply AC power to the cell heater Then connect the loop power for the transmitter electronics NOTE Although the transmitter electronics are loop powered they are not intrinsically safe 5 Allow approximately 45 minutes for the cell heate...

Страница 15: ...menu item and press the right arrow key or 2 use the number keypad to select the menu item number To return to a preceding menu press the left arrow key 1 From the O2 CALIBRATION screen select menu item 1 O2 CAL to access the O2 calibration procedure 2 In the first O2 CAL screen a Loop should be removed from automatic control warning appears To avoid a potentially dangerous operating condition rem...

Страница 16: ...nter CSC The CSC is staffed 24 hours a day 7 days a week Phone 1 800 433 6076 1 440 914 1261 In addition to the CSC you may also contact Field Watch Field Watch coordinates Emerson Process Management s field service throughout the U S and abroad Phone 1 800 654 RSMT 1 800 654 7768 Emerson Process Management may also be reached via the Internet through e mail and the World Wide Web e mail GAS CSC e...

Страница 17: ...efines the various options and features of the Hazardous Area X STREAM O2 Transmitter Ensure the features and options specified by your order number are on or included with the unit SYSTEM OVERVIEW Scope This Instruction Manual is designed to supply details needed to install start up operate and maintain the Hazardous Area X STREAM O2 Transmitter system Signal conditioning electronics outputs a 4 ...

Страница 18: ...tronics or optional DR Probe 3 Weld Plate 4 Traditional Architecture Cable Optional 5 Reference Air Set not used if SPS 4001B or IMPS 4000 is used 6 HART 375 Field Communicator Package Optional 7 Optional SPS 4001B or IMPS 4000 Autocalibration Sequencer Requires use of Xi Enhanced Interface option 8 Xi Enhanced Interface Optional Note For use in non hazardous areas only See Section 2 Installation ...

Страница 19: ... K is an arithmetic constant NOTE Clean dry instrument air 20 95 oxygen is required as reference air When the cell is at operating temperature and there are unequal oxygen concentrations across the cell oxygen ions will travel from the high oxygen partial pressure side to the low oxygen partial pressure side of the cell The resulting logarithmic output voltage is approximately 50 mV per decade The...

Страница 20: ...tem The output is an isolated 4 20 mA linearized current System Features 1 The cell output voltage and sensitivity increase as the oxygen concentration decreases 2 HART communication is standard to use the HART capability you must have either a 375 Field Communicator b Asset Management Solutions AMS software for the PC 3 An optional Xi Enhanced Interface allows continuous O2 display and full inter...

Страница 21: ...ed interface Figure 1 3 provides a local display key pad for setting up calibrating and displaying O2 and for diagnosing probe problems The Xi also offers additional features including a Calibration Recommended diagnostic fully automatic calibration optional flame safety interface single probe version only extended process temperature capabil ity stoichiometer and programmable reference These addi...

Страница 22: ...ends raw millivolt signals via a 7 conductor cable to an Xi electronics Figure 1 4 which does all heater control and signal conditioning in addition to it s display keypad functions The optional Xi Enhanced Interface is offered to support direct replacement probes with either 120 volt or 44 volt heaters Figure 1 4 Hazardous Area X STREAM with Traditional Architecture Electronics Figure 1 5 Hazardo...

Страница 23: ...ostically troubleshoot the Hazardous Area X STREAM in one of two ways 1 Using the Xi Enhanced Interface The optional Xi Enhanced Interface allows local communication with the electronics The Xi also carries the following optional advanced features Fully automatic calibration Optional flame safety interface single probe version only High temperature operation above 700 C 1292 F standard temperature...

Страница 24: ...ment s Global Service Center GSC at 1 800 833 8314 to upgrade the 375 Field Communicator software to System Software 2 0 with Graphic License Optional OxyBalance Display and Averaging System Receives up to eight 4 20 mA signals from individual probes Trends individual outputs and calculates four programmable averages as additional 4 20 mA outputs OxyBalance graphic displays are shown in Figure 1 6...

Страница 25: ...embly Ceramic Diffusion Assembly The ceramic diffusion assembly Figure 1 8 is the traditional design for the probe Used for over 25 years the ceramic diffusion assembly provides a greater filter surface area Figure 1 8 Ceramic Diffusion Assembly Cup Type Diffusion Assembly The cup type diffusion assembly Figure 1 9 is typically used in high temperature applications where frequent diffusion element...

Страница 26: ...mA Signal less than 0 0025 O2 per degree Celsius Environmental Specifications Transmitter Probe Process wetted materials are 316L or 304 Stainless Process Temperature Limits 0 to 800 C 32 to 1472 F Reduced cell life can be expected if operated continuously at temperatures above 705 C 1300 F optional bypass and jacket accessories permit operation to 1050 C 1922 F Transmitter Electronics Housing Low...

Страница 27: ...w 5 scfh 2 5 min 5 psi 34 kPa Heater Electrical Power 100 240 VAC 10 50 60 Hz 1 2 in 14 NPT conduit ports Traditional Architecture Cable 200 ft 61 m maximum length Power Consumption of Probe Heater 776 VA maximum during warm up Transmitter Electrical Power 12 24 VDC loop powered from control room or Xi Electrical Power for Xi 100 240VAC 10 50 60 Hz Power Consumption of Xi 12 VA maximum or 776 VA m...

Страница 28: ...h DIN Studs and Flange 08 Adapter for existing ANSI 3 150 flange 09 Adapter for existing ANSI 4 150 flange 10 Adapter for existing ANSI 6 150 flange 11 Adapter for existing ANSI 3 300 flange 12 Adapter for existing ANSI 4 300 flange 13 Adapter for existing DIN 100 PN25 40 flange 99 Special Adapter Code Electronics 01 Transmitter Electronics HART FM Certified Class I Zone 1 AEx d IIB H2 T3 02 Direc...

Страница 29: ...late with DIN Studs and Flange 08 Adapter for existing ANSI 3 150 flange 09 Adapter for existing ANSI 4 150 flange 10 Adapter for existing ANSI 6 150 flange 11 Adapter for existing ANSI 3 300 flange 12 Adapter for existing ANSI 4 300 flange 13 Adapter for existing DIN 100 PN25 40 flange 99 Special Adapter Code Electronics 11 Transmitter Electronics HART CSA Certified Class I Zone 1 AEx Ex d IIB H2...

Страница 30: ...ional Architecture for 120V Probes 05 Single Channel X STREAM Traditional Architecture for 44V Probes Code Mounting 00 No Hardware 01 Panel Mount Kit with Gasket 02 2 Pipe Wall Mount Kit Code Cable 00 No Cable 10 20 6 m Cable 11 40 12 m Cable 12 60 18 m Cable 13 80 24 m Cable 14 100 30 m Cable 15 150 45 m Cable 16 200 60 m Cable Code Stoichiometer Function 00 None 01 Single Channel Stoichiometer c...

Страница 31: ... probe general purpose NEMA 4X includes check valve for probe 05 IMPS single probe 115V heated general purpose NEMA 4X includes check valve for probe 06 IMPS two probe 115V heated general purpose NEMA 4X includes check valve for probe 07 IMPS three probe 115V heated general purpose NEMA 4X includes check valve for probe 08 IMPS four probe 115V heated general purpose NEMA 4X includes check valve fo...

Страница 32: ...Hazardous Area X STREAM O2 Transmitter 1 16 Instruction Manual IM 106 910C Rev 1 0 November 2009 ...

Страница 33: ...ectronics Connections page 2 21 DR Probe Wired to the YEW Electronics page 2 22 Reference Air Package page 2 23 Calibration Gas page 2 25 Before installing this equipment read the Safety instructions for the wiring and installation of this apparatus at the front of this Instruction Manual Failure to follow safety instructions could result in serious injury or death Install all protective equipment...

Страница 34: ...be with abrasive shield are heavy Use proper lifting and carrying procedures to avoid personal injury For X STREAM O2 Transmitter Model XS O2XP without process side flame arrestor the non process side of the analyzer can be placed in a hazardous rated area according to the product label The flue gas side of the probe of the Model XS O2XP shall not be installed in processes that are rated as hazard...

Страница 35: ...S A 375 Field Communicator or AMS is required to set up and operate the probe The optional Xi Enhanced Interface communicates with the probe transmitter electronics via HART communications riding on the 4 to 20 mA signal coming from the transmitter If using the 375 Field Communicator it must be connected to the 4 to 20 mA signal loop between the Xi and the control room or data acquisition system C...

Страница 36: ...he process side flame arrestor It carries the following approvals CSA to NEC Class I Zone 1 AExd IIB H2 T3 US CSA to NEC Class I Zone 1 Ex d II B H2 T3 Canada ATEX to Class I Zone 1 Ex d IIB H2 T3 EU This version of the probe is to be used in situations where the process flue gases are not considered to be hazardous Note that the hot sensing cell is controlled to 736 C 1357 F and should be conside...

Страница 37: ...mple because of the very low flow conditions 4 The sensing point should be selected so the process gas temperature falls within a range of 0 to 704 C 32 to 1300 F 5 The X STREAM probe can operate to 850 C 1562 F with an optional Xi Enhanced Interface though continued operation at these temperatures will reduce cell and probe life The temperature of the integral electronics transmitter must not exc...

Страница 38: ... Manual IM 106 910C Rev 1 0 November 2009 Figure 2 3 Probe Installation Details Probe Installation The probe was specially packaged to prevent breakage due to handling Do not remove the padding material from the probe until immediately before installation ...

Страница 39: ... the vee deflector must be correctly oriented Before inserting the X STREAM probe check the direction of gas flow in the duct Orient the vee deflector so the apex points upstream toward the flow Figure 2 4 4 If using the standard 6 in square weld plate with a 2 in NPT probe port Figure 2 5 or an optional flange mounting plate Figure 2 6 weld or bolt the plate onto the duct The through hole diamete...

Страница 40: ...Hazardous Area X STREAM O2 Transmitter 2 8 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 2 6 OXT WC Retrofit Mounting Flange threads onto probe Figure 2 7 Optional Adapter Plate ...

Страница 41: ...e Ensure the electrical conduit is routed below the level of the circuit card See Figure 2 8 This drip loop minimizes the possibility that moisture will accumulate in the housing 8 If insulation was removed to access the duct work for probe mounting make sure the insulation is replaced afterward See Figure 2 8 Do not thread the probe by turning the blue electronics housing Use a pipe wrench on the...

Страница 42: ...r the temperature limitations of the Xi see Specifications when selecting the mounting location 3 Mount the Xi at a height convenient for viewing and operating the interface Approximately 5 ft 1 5 m is recommended 4 The keypad window on the Xi Enhanced Interface may have interior and exterior protective membranes Remove the protective membranes prior to use of the Xi enclosure Failure to remove th...

Страница 43: ...Instruction Manual IM 106 910C Rev 1 0 November 2009 2 11 Hazardous Area X STREAM O2 Transmitter Figure 2 9 Xi Enhanced Interface Panel Mounting Details ...

Страница 44: ...Hazardous Area X STREAM O2 Transmitter 2 12 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 2 10 Xi Enhanced Interface Wall Surface and Pipe Mounting Details ...

Страница 45: ...rs and ground leads could result in serious injury or death To meet the Safety Requirements of IEC 1010 EC requirement and ensure safe operation of this equipment connection to the main electrical power supply must be made through a circuit breaker min 10A which will disconnect all current carrying conductors during a fault situation This circuit breaker should also include a mechanically operated...

Страница 46: ... setup is required 3 Connect the 4 20 mA signal wires at the transmitter Use a shielded twisted wire pair Do not allow bare shield wires to contact the circuit boards Insulate the shield wires prior to termination 4 Terminate the shield only at the transmitter electronics housing unless using a Xi Enhanced Interface When using the Xi Enhanced Interface terminate the shield at both ends NOTE The 4 ...

Страница 47: ...inside the Xi Enhanced Interface If your system is configured to operate two transmitter probes there are two I O interface boards 3 See Figure 2 12 Connect the 4 20 mA signal wires at J4 of the I O board Attach the supplied ferrite clamp over the 4 20 mA OUT wires that extent past the shield NOTE Installation of the ferrite clamp over the 4 20 mA OUT wires is required for compliance with the Euro...

Страница 48: ...Refer to the applicable OEM documents for signal wiring details 7 Connect the customer s alarm indicator devices to the alarm indicator relay terminals See Figure 2 13 for the alarm indicator relay terminals 8 Reinstall the I O board in the card rack of the Xi Enhanced Interface 9 If your system is configured to operate two transmitter probes repeat steps 2 through 7 to connect the other probe sig...

Страница 49: ...s flame scanner A closed contact indicates a flame is present An open contact indicates a loss of flame Figure 2 15 Flame Safety Interlock Wiring Diagram Traditional Architecture Cable Connections A traditional architecture X STREAM O2 Transmitter configuration is used to provide for remote location of the transmitter electronics All electronics are housed inside the Xi Enhanced Interface A multi ...

Страница 50: ...nclosure d At the probe housing apply Teflon tape or similar sealing compound to the tapered pipe threads Thread the gland body into the probe housing until properly seated e At the Xi enclosure insert the gland body into the left front cable port from the inside of the enclosure Use the rubber O ring provided to seal the cable port f Ensure the cable shield braid is evenly formed over the gray in...

Страница 51: ...STREAM O2 Transmitter 5 Connect the cable lead wires to the probe connector Figure 2 17 6 At the Xi Enhanced Interface connect the cable leads to the connectors on the transmitter I O board as indicated in Figure 2 18 Figure 2 17 X STREAM Probe Wiring Traditional Architecture ...

Страница 52: ...zardous Area X STREAM O2 Transmitter 2 20 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 2 18 Transmitter Board Connections at Xi Traditional Architecture Figure 2 19 DR Probe Wiring Diagram ...

Страница 53: ...vice and the newer version used a resistance thermocouple device RTD Each device performs differently in providing a temperature feedback signal and cannot be interchanged The DR probe is provided with two Cold Junction Compensation CJC boards for use with Yokogawa electronics The type of Yokogawa electronics used will dictate which CJC board should be installed in the DR probe NOTE These instruct...

Страница 54: ...Hazardous Area X STREAM O2 Transmitter 2 22 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 2 20 DR Probe Wired to the YEW Electronics ...

Страница 55: ...1 and the mounting dimensions in Figure 2 22 for a locally assembled reference air supply Instrument Air Reference Air 5 psi 34 kPa minimum 8 psi 54 kPa maximum at 0 5 scfh 0 25 min maximum less than 40 parts per million total hydrocarbons Regulator outlet pressure should be set at 5 psi 34 kPa Reference air can be supplied by the reference air set or the optional SPS 4001B or IMPS 4000 Figure 2 2...

Страница 56: ...Hazardous Area X STREAM O2 Transmitter 2 24 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 2 23 Manual Calibration Panel ...

Страница 57: ...N2 and High Gas 8 O2 balance N2 An optional Manual Calibration Panel is shown in Figure 2 23 See Figure 2 24 for the X STREAM probe calibration gas connection ports Calibration Gas 15 psig 103 kPa gage maximum 5 SCFH 2 5 L min Establish the calibration gas flow only with a clean diffuser Figure 2 24 X STREAM Calibration Gas Connections NOTE Upon completing installation make sure that the X STREAM ...

Страница 58: ...Hazardous Area X STREAM O2 Transmitter 2 26 Instruction Manual IM 106 910C Rev 1 0 November 2009 ...

Страница 59: ...O2 Transmitter and Xi are installed and wired correctly according to Section 2 Installation Transmitter 1 Refer to Figure 6 1 Remove right cover 12 to expose the transmitter electronics board 8 2 Check the electronics board wiring Figure 2 11 Be sure the power and 4 20 mA signal are properly connected and secure To avoid a shock hazard the power terminal cover must be installed 3 Install right cov...

Страница 60: ...VALUES Use a Field Communicator or the optional Xi Enhanced Interface to set test gas values for calibration A Hazardous Area X STREAM Transmitter and Xi Enhanced Interface shipped from the factory have test gas values for low and high set to 0 4 and 8 0 respectively This same process must be performed any time a replacement Transmitter Board IO Board or DR Board is installed Set Test Gas Values U...

Страница 61: ...Board In this condition the relay configuration cannot be changed to any other setting If the Xi Enhanced Interface is not configured with the optional Flame Safety Interlock Heater Relay is not valid and cannot be chosen for Alarm 2 Table 3 1 Alarm Relay Output Configurations Configuring Alarm Relays with the Field Communicator 1 Use the 375 Field Communicator software to access the HART menu 2 F...

Страница 62: ... the Hazardous Area X STREAM Transmitter or Xi Enhanced Interface can be configured for the 4 20 mA range and fault condition A Hazardous Area X STREAM Transmitter and Xi Enhanced Interface shipped from the factory have the analog outputs set to a 4 to 20 mA range with a 3 5 mA alarm level This same process must be performed any time a replacement Transmitter Board or IO Board is installed Configu...

Страница 63: ...bration procedures An Xi Enhanced Interface is shipped from the factory without autocalibration configured This same process must be performed any time a replacement IO Board is installed Configuring Autocalibration with the Field Communicator 1 Use the 375 Field Communicator software to access the HART menu 2 From the DEVICE SETUP menu select DETAILED SETUP 3 From the DETAILED SETUP menu select C...

Страница 64: ...ommend the use of an optional bypass or probe mounting jacket accessory The extended temperature range feature is selected in the Xi product matrix but may also be purchased as a field retrofit Stoichiometer Process upsets can sometimes cause a combustion process to go into sub stoichiometric or reducing conditions The oxygen readings from one or more probes may decline all the way to zero The sto...

Страница 65: ...ts the user to use a bottled reference gas of low oxygen value 0 4 oxygen recommended When measuring at or near 21 oxygen a strong negative oxygen signal results with much improved accuracy A bottle of reference gas typically lasts about a month at the low flows required Typical applications would be Flue gas recirculation controlling the mixing of flue gasses into the burner windbox prior ahead o...

Страница 66: ...Hazardous Area X STREAM O2 Transmitter 3 8 Instruction Manual IM 106 910C Rev 1 0 November 2009 ...

Страница 67: ...tion with Xi and Field Communicator page 4 23 D A Trim page 4 24 D A Trim without Xi page 4 24 D A Trim with Xi page 4 25 OVERVIEW Interface to the Hazardous Area X STREAM O2 Transmitter for setup calibration and diagnostics can be via a 375 Field Communicator or Asset Management System or with the optional Xi Enhanced Interface Startup is common to all configurations of the Hazardous Area X STREA...

Страница 68: ...mitters The Xi Enhanced Interface also carries advanced features such as elevated process temperature capability to 800 C autocalibration via an SPS solenoid box a stoichiometer feature for indicating the level of oxygen deficiency in reducing conditions and programmable reference to enhance accuracy at near ambient levels of O2 Operation Via Xi Enhanced Interface The following procedures describe...

Страница 69: ...ft arrow key moves the cursor one digit to the left RIGHT arrow key advances you to the next menu level and when a menu item is highlighted selects the item from a list of menu options During data entry the right arrow key moves the cursor one digit to the right Password Protection Beginning with Xi system software version 1 05 or higher the main display and diagnostic screens of the Xi can be vie...

Страница 70: ...Hazardous Area X STREAM O2 Transmitter 4 4 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 4 2 Xi Menu Sheet 1 of 3 ...

Страница 71: ...Instruction Manual IM 106 910C Rev 1 0 November 2009 4 5 Hazardous Area X STREAM O2 Transmitter Figure 4 2 Xi Menu Sheet 2 of 3 ...

Страница 72: ...Hazardous Area X STREAM O2 Transmitter 4 6 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 4 2 Xi Menu Sheet 3 of 3 ...

Страница 73: ...therwise it will not be displayed No Yes Y Probe 2 Enable Probe 2 state If enabled the probe menu will be displayed otherwise it will not be displayed No Yes Y LineX Probe Probe number for line x 1 2 Y Line 1 Data Main display line 1 data 0 displays PV O2 1 displays SV O2 Temp Y Line 2 Data Main display line 1 data 0 displays PV O2 1 displays SV O2 Temp Y Line 3 DataL Main display line 3 left hand...

Страница 74: ...Cycle O2 heater duty cycle Value between 0 and 1 Y Y PID SP degC PID temperature set point Y Y Htr Ramp Rate degC s Heater ramp rate calculated in degree C per second N Y Flame Stat In Flame status input state OFF ON N Y SPS IMPS In SPS IMPS input state OFF ON N Y SPS IMPS Out SPS IMPS output state OFF ON N Y Alm Relay 1 Out Alarm Relay 1 output state OFF ON N Y Alm Relay 2 Out Alarm Relay 2 outpu...

Страница 75: ...t alarm low O2 Cal recommended low O2 unit alarm Cal recommended N Y Alarm Relay 2 Alarm Relay 2 mode no alarm unit alarm low O2 alarm low O2 unit alarm Cal recommended Cal recommended unit alarm low O2 Cal recommended low O2 unit alarm Cal recommended Heater relay N Y Low O2 Alm Low O2 alarm threshold N Y Hi Temp Alm High temperature alarm threshold N Y AO Tracks Analog output track O2 sensor mea...

Страница 76: ...are must be upgraded to AMS 8 0 or above for operation with the Hazardous Area X STREAM O2 Transmitter Contact Emerson Process Management s Global Service Center GSC at 1 800 833 8314 to upgrade the 375 Field Communicator software to System Software 2 0 with Graphic License Field Communicator Signal Line Connections No Xi To interface with the X STREAM the 375 Field Communicator requires a ter min...

Страница 77: ...line The 375 Field Communicator may also be connected directly to the transmitter electronics board Refer to Figure 4 4 for connecting the 375 Field Communicator at the H1 and H2 terminals on the O2 transmitter electronics board The AM and AM test points shown in Figure 4 4 are provided to monitor the 4 20 mA signal without breaking into the loop Signals are not intrinsically safe In an explosive ...

Страница 78: ...Hazardous Area X STREAM O2 Transmitter 4 12 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 4 4 375 Field Communicator Connection at the O2 Transmitter ...

Страница 79: ...tance 1 At a convenient point break the analog output 4 20 mA signal line and install the optional 250 ohm load resistor 2 Plug the load resistor into the loop connectors located on the rear panel of the 375 Field Communicator Figure 4 5 Signal Line Connections 250 Ohms Load Resistance Signals are not intrinsically safe In an explosive atmosphere do not make connections to the 375 Field Communicat...

Страница 80: ... test points are provided to monitor the 4 20 mA signal without breaking into the loop Figure 4 6 375 Field Communicator Connection at the Xi Enhanced Interface The Xi Enhanced Interface communicates with the transmitter via HART communications riding on the 4 to 20 mA signal coming from the transmitter Xi communication with the transmitter will be disrupted if a 375 Field Communicator is connecte...

Страница 81: ...minals as shown in Figure 4 6 and refer to Figure 4 8 for the 375 Field Communicator Xi menu tree OFF LINE AND ON LINE OPERATIONS The 375 Field Communicator can be operated both off line and on line Off line operations are those in which the communicator is not connected to the X STREAM Off line operations can include interfacing the 375 Field Communicator with a PC refer to applicable HART docume...

Страница 82: ...Hazardous Area X STREAM O2 Transmitter 4 16 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 4 7 375 Field Communicator Transmitter Menu Tree Sheet 1 of 2 ...

Страница 83: ...Instruction Manual IM 106 910C Rev 1 0 November 2009 4 17 Hazardous Area X STREAM O2 Transmitter Figure 4 7 375 Field Communicator Transmitter Menu Tree Sheet 2 of 2 ...

Страница 84: ...Hazardous Area X STREAM O2 Transmitter 4 18 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 4 8 375 Field Communicator Xi Menu Tree Sheet 1 of 2 ...

Страница 85: ...Instruction Manual IM 106 910C Rev 1 0 November 2009 4 19 Hazardous Area X STREAM O2 Transmitter Figure 4 8 375 Field Communicator Xi Menu Tree Sheet 2 of 2 ...

Страница 86: ... CALIBRATION This section covers manual calibration For automatic calibration details see the Instruction Manual for the SPS 4001B Single Probe Autocalibration Sequencer or the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer X STREAM O2 calibration can be performed using three basic calibration methods The methods available to you for use depend on the configuration of your system The paragrap...

Страница 87: ...ess the O2 calibration procedure 7 In the first O2 CAL screen a Loop should be removed from automatic control warning appears Remove the Hazardous Area X STREAM O2 Transmitter from any automatic control loops to avoid a potentially dan gerous operating condition and press OK 8 Follow the handheld 375 Field Communicator display prompts to per form the O2 cal procedure O2 Calibration with Xi For sys...

Страница 88: ...unica tor If necessary use the menu tree in Figure 4 8 for reference NOTE To select a menu item either use the up and down arrow keys to scroll to the menu item and press the right arrow key or use the number keypad to select the menu item number To return to a preceding menu press the left arrow key 1 Select DEVICE SETUP 2 From the DEVICE SETUP screen select menu item 4 DETAILED SETUP 3 Select me...

Страница 89: ...t follow describe how to perform a D A trim for two of the three basic system configurations shown in Figure 4 10 Only the signal to the DCS needs to be trimmed Figure 4 10 D A Trim Methods Simplified D A Trim without Xi For systems with configuration 1 shown in Figure 4 10 use the handheld 375 Field Communicator to access the D A trim procedure according to the instructions that follow Refer to t...

Страница 90: ...im procedure according to the instructions that follow Refer to the 375 Field Communicator Xi Menu Tree in Figure 4 8 1 From the DEVICE SETUP screen select menu item 2 DIAG SERVICE to access the diagnostics and service menu options 2 Select menu item 3 CALIBRATION to access the calibration menu options 3 Select menu item 3 4 20 mA SIG to access the 4 20 mA SIGNAL screen 4 Select menu item 1 D A Tr...

Страница 91: ...till Reads High page 5 5 Probe Passes Calibration O2 Still Reads Low page 5 7 How do I detect a plugged diffuser page 5 7 Can I calibrate a badly plugged diffuser page 5 7 OVERVIEW OF OPERATING PRINCIPLES When the Zirconium Oxide sensing cell is heated to its setpoint 736 C 1357 F the cell will generate a voltage that represents the difference between the process O2 and the reference O2 inside the...

Страница 92: ...n installing the system Thoroughly check both the probe and electronics to ensure the grounding quality has not degraded during fault finding The system provides facilities for 100 effective grounding and the total elimination of ground loops O2 100 20 15 10 9 8 7 6 5 4 EMF mV 34 1 0 7 25 16 1 18 4 21 1 23 8 27 2 31 2 36 0 O2 3 2 1 0 8 0 6 0 5 0 4 0 2 0 1 0 01 EMF mV 42 3 51 1 66 1 71 0 77 5 81 5 ...

Страница 93: ...20 mA analog out put signal representing O2 to go to a default condition as follows NOTE Make sure that the Control System is configured to interpret these signal levels correctly Once an alarm condition is identified the Hazardous Area X STREAM O2 Transmitter electronics offers a number of diagnostics to interpret the specific alarm Alarm indications are available via the Xi Enhanced Interface or...

Страница 94: ...ons that give no fault indication and that allow the probe to pass calibration are listed and discussed after Tables 5 1 and 5 2 Table 5 1 Diagnostic Unit Alarm Fault Definitions Transmitter without Xi Enhanced Interface Message Status Self Clearing NV Mem Fail A checksum error was detected in the nonvolatile memory configuration data when the unit was turned on No Factory Mode On transmitter boar...

Страница 95: ...e O2 cell heater thermocouple voltage is reading more than the hardware configured threshold voltage This indicates the thermocouple wires may be disconnected or the thermocouple junction may be open Yes O2 Temp Low The heater temperature is below the minimum temperature The predefined low temperature threshold is the 726 C Yes O2 Temp High The heater temperature is above the defined temperature t...

Страница 96: ...s gases at the cell To confirm this leak condition pressurize the inside reference side of the probe by plugging the reference air exhaust port with your finger for 1 minute the conduit ports where the signal and power wires pass may also need to be sealed The O2 reading should decrease slightly If the O2 reading increases during this test there is a leak inside the probe 1 Acid condensation insid...

Страница 97: ...ct a plugged diffuser The O2 cell s speed of response will degrade The O2 trend in the control room will become smoother When calibrating the calibration gas flow rate will be noted to be lower Never readjust this flow upwards to correct for a plugged diffuser Adjust this flow only when a new diffuser is installed Always note the time it takes for the cell to recover to the normal process value af...

Страница 98: ...cation __________________________________________________________________________ Date Placed Into Service __________________________________________________________________ Notes Responseinitial When the second calibration gas is turned off note the number of seconds required for the O2 value to begin migrating back to the process value Responsefinal When the second calibration gas is turned off ...

Страница 99: ...le Assembly page 6 13 Replacing Gas Air Hoses O rings and Spacers page 6 14 Electronics Board Replacement page 6 14 Blind Cover s Replacement page 6 15 Xi Components Replacement page 6 18 I O Board Replacement page 6 19 AC Relay Board Replacement page 6 24 Power Supply Board Replacement page 6 26 Power Supply Board Wiring page 6 27 Xi Front Panel Replacement page 6 27 DR Board Replacement page 6 3...

Страница 100: ... will cause a slower speed of response to changing O2 levels in the process This can usually be seen on the recorded trends in the control room When performing a calibration check or actual calibration the calibration flow meter may read lower if the diffuser is badly plugged Never increase the flow rate back up however as this can cause a shifted calibration Adjust the calibration flow rate only ...

Страница 101: ...robe assembly from the stack and take it to a clean work area 9 Allow the X STREAM probe to cool to a comfortable working temperature Install Probe 1 Bolt or thread the X STREAM probe assembly to the stack Use anti seize compound or Teflon tape on mounting threads 2 Install the insulation at the probe head 3 Connect all signal and power leads at the probe Refer to Section 2 Installation for detail...

Страница 102: ...Hazardous Area X STREAM O2 Transmitter 6 4 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 6 1 Hazardous Area X STREAM O2 Transmitter Exploded View ...

Страница 103: ... lock slots 2 Remove left housing cover 18 to access the core 3 Remove three screws 19 4 Disconnect the sensor connector plug from electronics board 8 Pull on the connector lanyard as shown in Figure 6 2 NOTE A connector plug with lanyard replacement kit is available in case the sensor connector plug is worn or damaged Refer to Section 7 Replacement Parts for the replacement kit part number Figure...

Страница 104: ...Figure 6 4 Use the bail wire at the front of sensor core assembly to pull the assembly from probe tube NOTE If pulling of the core assembly is difficult screws 19 Figure 6 1 may be inserted into the threaded holes in the front plate and evenly tightened to jack the core assembly out Longer screws 5 8 inch long are provided in the part replacement kit Figure 6 3 Cal Gas and Reference Air Hoses Figu...

Страница 105: ...user 6 onto sensor core assembly 1 using the same orientation as noted in step 6 Tighten the diffuser setscrews 11 Apply a light coating of silicone grease onto the o ring of sensor core assembly 1 12 Install sensor core assembly 1 in probe tube 7 13 Install and tighten three screws 19 to secure sensor core assembly 1 inside probe tube 7 14 Connect the sensor core plug to electronics board 8 15 Re...

Страница 106: ...isk shaped with a flat surface that mates against the surface of the sensing cell 9 If any of the following damage conditions are found replace the contact pad in the contact and thermocouple assembly according to the procedure that follows If no damage is found continue to Cell Installation Contact pad missing still bonded to cell Part of the contact pad missing still bonded to cell Contact pad m...

Страница 107: ...Instruction Manual IM 106 910C Rev 1 0 November 2009 6 9 Hazardous Area X STREAM O2 Transmitter Figure 6 5 Sensor Core Assembly Exploded View ...

Страница 108: ... gentle twisting motion will aid wire insertion When the end of the wire reaches the spring guide the wire through the center of the spring coils 8 When properly installed the pad diameter will be concentric with the end of the ceramic insulator See Figure 6 7 for correct placement 9 Locate the clear Teflon sleeve in the replacement kit If the end of the Teflon sleeve is not cut cleanly use a new ...

Страница 109: ... heat shrink sleeve should overlap the Teflon sleeve by 1 25 inch 32 mm NOTE Be careful not to push the clear Teflon sleeve further into the ceramic insulator when installing the blue heat shrink 12 Use a heat gun or equivalent to shrink the blue heat shrink sleeve in place 13 Trim the exposed bare wire to 0 38 inch 10 mm 14 Strip the blue wire from the 9 position connector to 0 25 inch 6 mm 15 Cr...

Страница 110: ...eize compound to threads of setscrews and thread setscrews three turns into diffuser 10 Install diffuser 6 in the same orientation as the old diffuser Install and tighten the diffuser setscrews 11 Apply a light coating of silicone grease onto the o ring of sensor core assembly 1 12 Install sensor core assembly 1 in probe tube 7 13 Install and tighten three screws 20 to secure sensor core assembly ...

Страница 111: ... pad and cell 4 8 Remove contact and thermocouple assembly 5 from sensor core assembly 9 Slide the new contact and thermocouple assembly 5 into the sensor core base 7 A twisting motion can be used to ease installation 10 Install screw 24 through the ground lead terminal and retaining plate into the core base 7 Tighten the screw 11 Reconnect black heater wires at the connector plug Refer to Figure ...

Страница 112: ... 8 inch long are provided in the part replacement kit It is possible to replace the gas and air hoses spacers and O rings without having to remove the core from the probe tube 6 Remove and replace hoses and clamps 25 26 and 27 Figure 6 5 7 Connect the sensor core plug to electronics board 8 8 Recalibrate the probe per O2 Calibration in Section 4 Startup and Operation Electronics Board Replacement ...

Страница 113: ...ard 8 12 Install left cover 19 and right cover 12 13 Insert the lock clip 22 into the cover lock slots and tighten screw 24 14 Recalibrate the probe per O2 Calibration in Section 4 Startup and Operation Blind Cover s Replacement Use the procedure that follows to replace the blind cover s on the transmitter Replacing Left Housing Cover 1 See Figure 6 1 Loosen and remove the lock clip 22 from the co...

Страница 114: ... the left housing cover 3 Peel off the backing from the Core Information Label 21 Figure 6 1 Attach the new label to the inside of the new cover 18 The graphic image on this label is shown in Figure 6 12 4 Install the new housing cover 18 Figure 6 1 onto the probe housing 5 Insert the lock clip 22 into the cover lock slots and tighten screw 24 Figure 6 12 Core Information Label ...

Страница 115: ...label is required for the inside surface of the right housing cover 3 Select the new field wiring label 10 that matches the existing label on the inside of the old cover 4 Peel off the backing from the field wiring label and attach the new label to the inside of the new cover The graphic image that appears on this label is shown in Figure 6 13 5 Install the new housing cover 12 Figure 6 1 onto the...

Страница 116: ...ace Most of these procedures include component setup instructions that must be performed before returning the related Hazardous Area X STREAM O2 Transmitter to service Refer to Figure 6 14 and Figure 6 15 for illustrations of the Xi components Component replacement kits are available for each of the components replaced in this repair section Refer to Section 7 Replacement Parts for kit part number...

Страница 117: ...ectrical components The I O Board is shipped from the factory without any of the enhanced software features activated These features must be activated once the new board has been installed and before the Remote Interface is put into service If the existing I O Board has been operated with the Stoichiometric enhanced software feature this feature must be activated in the new board before the Xi Enh...

Страница 118: ...PS IMPS as applicable 5 Slide the I O Board part way out of the Xi enclosure 6 Disconnect the 4 position plug for the transmitter probe and output wiring Remove the I O Board completely from the Xi enclosure 7 Set jumpers JP1 JP2 JP5 JP7 and JP8 to their proper positions using the old I O Board as a guide See Figure 6 16 8 Set switch SW4 to their proper positions using the old I O Board as a guide...

Страница 119: ...Instruction Manual IM 106 910C Rev 1 0 November 2009 6 21 Hazardous Area X STREAM O2 Transmitter Figure 6 17 I O Board Wiring Connections ...

Страница 120: ... software enhancements previously enabled or not must be enabled Notify Rosemount Analytical Inc and reference the following part numbers to enable the related software options NOTE For enhanced software upgrades or to enable optional software features previously used in your Hazardous Area X STREAM O2 Transmitter configuration contact Rosemount Analytical Inc at 1 800 433 6076 15 Recalibrate the ...

Страница 121: ...tially slide the new I O Board into the right most slot in the Remote Interface Ensure the board is correctly aligned within the slots in the enclosure See Figure 6 19 for the correct location of the I O Boards 7 Install wiring for Alarm Outputs Flame Status Input and or SPS IMPS as applicable A wiring diagram is provided in Figure 1 for installation of the wires Slide the I O Board completely int...

Страница 122: ...wiring for the Relay In 4 Slide the AC Relay Board part way out of the Xi enclosure 5 Tag and disconnect the two 3 position plugs for the AC input and transmitter probe heater wiring Remove the AC Relay Board completely from the Xi enclosure 6 Partially slide the new AC Relay Board into the Xi enclosure Ensure the board is correctly aligned within the slots in the enclosure 7 Connect the two 3 pos...

Страница 123: ...orrect location of the I O Board NOTES An AC Relay Board can only be added to single channel Xi Enhanced Interface i e only one I O Board controlling one Hazardous Area X STREAMO2 Transmitter The Flame Status Interlock function requires a contact closure on the digital input of the I O Board to indicate a flame is present When properly connected and configured AC power will be applied to the trans...

Страница 124: ...e and tighten the four screws Power Supply Board Replacement Use the procedure that follows to replace the Power Supply board in the Xi Enhanced Interface Use this procedure to replace an original Linear Power Supply board or the current configuration Switching Power Supply board 1 Loosen the four screws securing the Xi cover The screws are captive and do not need to be completely removed 2 Swing ...

Страница 125: ...hten the bracket mounting screws Two new screws are provided in the replacement kit and should be used if the existing screws are damaged 10 Connect the ribbon cable to the Power Supply board A new ribbon cable 7 Figure 6 14 is provided in the replacement kit and should be used if the existing cable is damaged 11 Connect the AC power plug to the Power Supply board 12 Swing the Xi cover up and tigh...

Страница 126: ...nge pin is supplied in the replacement kit and should be used if the old one is damaged 6 Position the new front panel assembly in place and reinstall the hinge pin Ensure the hinge pin is fully seated into the Xi cover 7 The keypad window on the new front panel may be supplied with interior and exterior protective membranes Remove the protective membranes prior to final assembly and use of the Xi...

Страница 127: ...r the CPU board The two longer screws are used on the top edge of the CPU board passing through the bumper 7 Lift the CPU board off of the front cover using care not to damage the board 8 Disconnect the keypad overlay ribbon cable from the CPU board Discard the used front cover with the keypad overlay attached 9 The keypad window on the new front panel may be supplied with interior and exterior pr...

Страница 128: ... probe 1 Loosen the four screws securing the Xi cover The screws are captive and do not need to be completely removed 2 Swing the Xi cover down to expose the inner components 3 Slide the DR board part way out of the Xi enclosure 4 Unplug the wiring harness plug from the connector J8 located on the bottom left hand side of the board Refer to Figure 6 23 5 Unplug the wiring harness plugs from the co...

Страница 129: ...Instruction Manual IM 106 910C Rev 1 0 November 2009 6 31 Hazardous Area X STREAM O2 Transmitter Figure 6 23 DR Board Wiring Right Hand Side ...

Страница 130: ...Hazardous Area X STREAM O2 Transmitter 6 32 Instruction Manual IM 106 910C Rev 1 0 November 2009 Figure 6 24 DR Board Wiring Left Hand Side ...

Страница 131: ...Pitch 6A00278G01 Kit Core Retainer Plate 6A00281G01 Kit Blank Core Plug 6A00301G01 Kit Cell Replacement 18 Standard Cell 6A00301G02 Kit Cell Replacement 18 Acid Resistant Cell 6A00301G03 Kit Cell Replacement 3 Standard Cell 6A00301G04 Kit Cell Replacement 3 Acid Resistant Cell 6A00301G05 Kit Cell Replacement 6 Standard Cell 6A00301G06 Kit Cell Replacement 6 Acid Resistant Cell 6A00259G01 Kit Oxyco...

Страница 132: ... Reference Function 6A00269G03 Enhanced Software Option Upgrade 800 C Process Function 6A00237H24 Kit Pipe Wall Mount 6A00237H33 Kit Panel Mount 6A00243G01 Ribbon Cable 10 Pin CPU Board to I O Board 6A00242G01 Ribbon Cable 14 Pin CPU Board to Power Supply Board 6A00291H01 Insulator 6A00381G01 Kit Hole Plug Gland 6A00285H01 Gasket Panel 6A00287H01 Gasket Cover NOTE If the existing I O Board has bee...

Страница 133: ...igure 8 1 375 Field Communicator The 375 Field Communicator is an interface device that provides a common communication link to HART compatible instruments such as the X STREAM HART Communications Protocol permits all the information available from the X STREAM unit s electronics to be transmitted over standard 4 20 mA signal wires By attaching the 375 Field Communicator at a termination point alo...

Страница 134: ...re information call Rosemount Analytical Inc at 1 800 433 6076 BY PASS PACKAGES The specially designed Rosemount Analytical By Pass Package for oxygen analyzers has proven to withstand the high temperatures in process heaters while providing the same advantages offered by the in situ sensor Inconel or Kanthal steel tubes provide effective resistance to corrosion and the package uses no moving part...

Страница 135: ...erform automatic or on demand X STREAM calibrations The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall mounting This cabinet provides added protection against dust and minor impacts The SPS 4001B works in conjunction with the Xi Enhanced Interface eliminating out of calibration occurrences and the need to send a technician to the installation site To operate the SPS 4001B use the op...

Страница 136: ... automatic and semi automatic calibration routines This sequencer works in conjunction with the X STREAM CALIBRATION RECOMMENDED feature eliminating out of calibration occurrences and the need to send a technician to the installation site In addition the IMPS 4000 provides a remote contact input to initiate a calibration from a remote location and relay outputs to alert when a calibration is in pr...

Страница 137: ...lytical s O2 Calibration Gas and Service Kits have been carefully designed to provide a more convenient and fully portable means of testing calibrating and servicing Rosemount Analytical s oxygen analyzers These lightweight disposable gas cylinders eliminate the need to rent gas bottles For more information call Rosemount Analytical Inc at 1 800 433 6076 38890098 ...

Страница 138: ...AGING SYSTEM Figure 8 5 OxyBalance Optional OxyBalance Display and Averaging System Reviews up to eight 4 20 mA signals from individual probes Trends individual outputs calculates four programmable averages as additional 4 20 mA outputs For more information call Rosemount Analytical Inc at 1 800 433 6076 38890099 Analytical ...

Страница 139: ...ion Manual IM 106 910C Rev 1 0 November 2009 Hazardous Area X STREAM O2 Transmitter http www raihome com Appendix A Safety Data Safety Instructions page A 2 MSDS Refractory in Items 1 and 2 Figure 6 1 page A 24 ...

Страница 140: ...y also include a mechanically operated isolating switch If not then another means of disconnecting the equipment from the supply must be provided and clearly marked as such Circuit breakers or switches must comply with a recognized standard such as IEC947 All wiring must conform with any local standards 7 Where equipment or covers are marked with the symbol to the right hazardous voltages are like...

Страница 141: ...obvody s konduktory Jistič může také obsahovat mechanický odpojovač Pokud ho neobsahuje musí být zajištěn a jasně označen jiný způsob odpojení zařízení od zdroje Jističe nebo přepínače musí odpovídat uznávaným normám např IEC947 Všechna zapojení musí odpovídat místním normám 7 Je li zařízení nebo kryt označen symbolem na pravé straně pravděpodobně se uvnitř nachází nebezpečné napětí Tyto kryty by ...

Страница 142: ... mekanisk betjent kontakt Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan Afbrydere eller kontakter skal overholde en kendt standard som IEC947 7 Hvor udstyr eller dæksler er mærket med dette symbol er farlige spændinger normalt forekom mende bagved Disse dæksler bør kun afmonteres når forsyningsspændingen er frakoblet og da kun af instrueret servicep...

Страница 143: ...mag een mechanische schakelaar bevatten Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947 7 Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig Deze deksels mogen enkel verwijderd w...

Страница 144: ...echanisch bediende schakelaar Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947 7 Waar de apparatuur of de beschermdeksels kappen gemarkeerd zijn met het volgende symbool kunnen zich hieronder spann...

Страница 145: ... Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten wie zum Beispiel der IEC947 übereinstimmen 7 Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet die eine gefährliche Netzspannung Spannung...

Страница 146: ...επίσης να περιλαµβάνει µηχανικό διακόπτη αποµόνωσης Εάν δεν περιλαµβάνει τότε άλλα µέσα αποσύνδεσης της συσκευής από την τροφοδοσία πρέπει να παροχηθούν και να σηµανθούν σαφώς ως τέτοια Οι ασφαλειοδιακόπτες ή διακόπτες πρέπει να συµµορφώνονται µε αναγνωρισµένα πρότυπα όπως το IEC947 Όλες οι καλωδιώσεις πρέπει να συµµορφώνονται µε τα τοπικά πρότυπα 7 Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το ...

Страница 147: ...v lahklüliti Vastasel juhul peab seadme toiteallikast lahtiühendamiseks olema teine ja selgelt osutatud moodus Automaatkorgid või lülitid peavad vastama tunnustatud standarditele nagu nt IEC947 Kogu juhtmestik peab vastama kohalikele standarditele 7 Seadmel või ümbristel asuv paremale osutav sümbol tähistab selle all leiduvat ohtlikku pinget Selliste sümbolitega ümbriseid võib eemaldada vaid juhul...

Страница 148: ...essa Suojaan täytyy myös sisältyä mekaaninen erotuskytkin Jos ei niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi Turvakytkimien tai kat kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä 7 Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite Suo...

Страница 149: ...0A isolant tous les conducteurs en cas d anomalie Ce disjoncteur doit également pouvoir être actionné manuellement de façon mécanique Dans le cas contraire un autre système doit être mis en place afin de pouvoir isoler l appareil et doit être signalisé comme tel Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947 7 Lorsque les équipements ou les capots affichent ...

Страница 150: ...alhat egy mechanikusan működtethető áramtalanító kapcsolót is Ellenkező esetben biztosítani kell a berendezés elektromos hálózatról történő lekapcsolásának más módját és ezt világosan jelezni kell A megszakítóknak vagy kapcsolóknak meg kell felelniük egy elismert szabványnak például az IEC947 szabványnak Az összes vezetéknek meg kell felelnie az összes helyi szabványnak 7 Ha a berendezés vagy a bu...

Страница 151: ...utti i conduttori di circuito in caso di guasto Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell alimentazione chiaramente identificabile Gli interruttori dovranno essere conformi agli standard riconosciuti quali IEC947 7 Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi Tali cope...

Страница 152: ...tu Automatinis pertraukiklis taip pat gali turėti mechaniškai veikiantį įzoliavimo jungiklį Jeigu ne tuomet turi būti nurodytos kitos įrenginio atjungimo priemonės ir aiškai pažymėtos kad jos tokios yra Automatiniai perjungikliai ar jungikliai turi atitikti pripažintus standartus tokius kaip IEC947 Visi laidai turi atitikti visus vietinius standartus 7 Kur įrenginys ar dangos yra pažymėti simboliu...

Страница 153: ...anai no strāvas padeves un tā atbilstoši un skaidri jāmarķē Slēdžiem jāatbilst kādam vispāratzītam standartam piemēram IEC947 Visai elektroinstalācijai jāatbilst vietējiem standartiem 7 Vietās kur iekārta vai tās pārsegi ir marķēti ar labajā pusē norādīto simbolu visticamāk zem tiem ir bīstams spriegums Šos pārsegus drīkst noņemt tikai tad ja iekārta ir atvienota no strāvas padeves un šos darbus d...

Страница 154: ...i bis simbolu fuq il lemin x aktarx li jkun hemm vultaġġi perikolużi taħthom Dawn l għatjien għandhom jitneħħew biss meta titneħħa l provvista tad dawl mit tagħmir u minn ħaddiema tal manutenzjoni mħarrġa biss 8 Meta t tagħmir jew l għatjien ikunu mmarkati bis simbolu fuq il lemin ikun hemm periklu mill uċuħ jaħarqu li jkun hemm taħthom Dawn l għatjien għandhom jitneħħew biss minn ħaddiema tal man...

Страница 155: ...ra spenningsforsyningen Dersom det ikke er en mekanisk operert bryter installert må det være en annen måte å isolere utstyret fra spenningsforsyningen og denne måten må være tydelig merket Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende 7 Der hvor utstyr eller deksler er merket med symbol for farlig spenning er det sannsynlig at disse e...

Страница 156: ...ny odłącznik napięcia W przeciwnym razie należy zapewnić i jasno oznaczyć inną możliwość odłączenia urządzenia od zasilania Wyłączniki automatyczne oraz odłączniki powinny być zgodne z uznawanymi standardami takimi jak norma IEC947 Wszystkie przewody muszą być zgodne z lokalnymi przepisami 7 Pod pokrywami lub elementami urządzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie może wy...

Страница 157: ...a O disjuntor poderá também conter um interruptor de isolamento accionado manualmente Caso contrário deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica devendo ser assinalado convenientemente Os disjuntores ou interruptores devem obedecer a uma norma reconhecida tipo IEC947 7 Sempre que o equipamento ou as tampas contiverem o símbolo é provável a existência d...

Страница 158: ...úsekový vypínač Ak nie musí byt poskytnutý iný spôsob odpojenia zariadenia od siet ového napájania a tento spôsob musí byt zreteľne označený Prerušovače obvodu alebo spínače musia byt v zhode s uznanou normou ako napr IEC947 Všetky káblové pripojenia musia vyhovovat akýmkoľvek miestnym normám 7 Tam kde je zariadenie alebo kryty označené symbolom na pravej strane sa pravdepodobne nachádza nebezpečn...

Страница 159: ...dniki Odklopno stikalo lahko vključuje tudi mehansko izolacijsko stikalo V nasprotnem primeru morajo biti zagotovljeni in jasno označeni drugi načini za izklop opreme iz napajanja Odklopna in druga stikala morajo biti skladna z uveljavljenimi standardi kot je IEC947 Vsa napeljava mora biti skladna z lokalnimi standardi 7 V opremi ali pod pokrovi ki so označeni s simbolom na desni je prisotna nevar...

Страница 160: ...ases durante un fallo Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio 7 Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores 8 Cuando l...

Страница 161: ...kanisk frånskiljare Om så inte är fallet måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947 7 Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten Dessa höljen får endast avläg...

Страница 162: ... trace elements 0 4 Silica amorphous 7631 86 9 10 15 Starch 56780 58 6 3 7 3 HAZARDS IDENTIFICATION MAY IRRITATE EYES SKIN and RESPIRATORY TRACT May cause temporary mechanical irritation to eyes skin and respiratory tract nose throat lungs Pre existing medical conditions including dermatitis asthma or chronic lung disease may be aggravated by exposure individuals who are atopic with a history of a...

Страница 163: ...easures to reduce or eliminate exposure 5 FIRE FIGHTING MEASURES Non combustible does not burn product Packaging and surrounding materials may be combustible Use extinguishing agent suitable for surrounding combustible materials 6 ACCIDENTAL RELEASE MEASURES SPILL PROCEDURES Provide workers with respirators if needed See Section 8 Limit airborne dust dispersion by wetting the materials with water ...

Страница 164: ...tes Not Otherwise Regulated PNOR Control airborne dust levels as follows Components Particle Size OSHA PNOR Total Dust 15 mg m Respirable Dust 5 mg m ACGIH Particulates Not Otherwise Classified PNOC Inhalable particulate 10 mg m Respirable particulate 3 mg m As with most industrial materials it is prudent to minimize unnecessary exposure to respirable dusts Note that Industrial hygiene standards a...

Страница 165: ...S TO AVOID Avoid direct contact with strong acid environments 11 TOXICOLOGICAL INFORMATION EPIDEMIOLOGY This product has not been the subject of epidemiological study Epidemiological studies related to other fiber chemistries of similar solubility have not identified a statistically significant incidence of exposure related respiratory disease TOXICOLOGY This product has been the subject of limite...

Страница 166: ...there is a possibility that exposure to this product may cause temporary mechanical irritation to the eyes skin or respiratory tract nose throat lungs This temporary irritation can be mitigated with proper handling practices designed to limit exposure and the use of protective clothing glasses gloves clothing This product has not been specifically evaluated by any regulatory authority or other cla...

Страница 167: ...d in Pennsylvania Right to Know Law Section 3800 INTERNATIONAL REGULATIONS Canadian Workplace Hazardous Materials Information System WHMIS No Canadian Workplace Hazardous Materials Information System WHMIS categories apply to this product Canadian Environmental Protection Act CEPA All substances in this product are listed as required on the Domestic Substances List DSL No chemicals in this product...

Страница 168: ...re detailed information regarding respirable crystalline silica call the Product Stewardship Information Hotline see below Product Stewardship Program The Unifrax Corporation has established a program to provide customers with up to date information regarding the proper use and handling of fiber based products including Solulite THERMAL INSULATION In addition Unifrax Corporation has also establish...

Страница 169: ... material to ensure that no additional damage will occur during shipping When returning individual circuit boards observe proper ESD precautions 3 In a cover letter describe completely a The symptoms from which it was determined that the equipment is faulty b The environment in which the equipment has been operating housing weather vibration dust etc c Site from which equipment was removed d Wheth...

Страница 170: ...itions listed in the standard Rosemount Analytical warranty the defective unit will be repaired or replaced at Emerson Process Management s option and an operating unit will be returned to the customer in accordance with shipping instructions furnished in the cover letter For equipment no longer under warranty the equipment will be repaired at the factory and returned as directed by the purchase o...

Страница 171: ...1 E Electrical Noise 5 3 Electronics Board Replacement 6 14 Electrostatic Discharge 5 3 Error Conditions Display 4 3 Essential Instructions i F Field 4 11 Field Communicator Signal Line Connections 4 11 Field Wiring Label 6 17 Flame Safety Interlock 2 17 G Grounding 5 2 H HART Communicator 8 1 How do I detect a plugged diffuser 5 7 I I O AC Relay Board Flame Safety Interlock Wiring 6 24 I O and AC...

Страница 172: ...pport Hotline i viii System Configuration 1 4 System Description 1 3 System Features 1 4 System Parameter Descriptions 4 7 T Thermal Pad Placement 6 15 Traditional Architecture Probe Connections 2 17 Transmitter Exploded View 6 4 Transmitter Probe Repair 6 5 Transmitter Verify Installation of 3 1 Troubleshooting General 5 2 Operating Principles 5 1 Typical System Installation 2 3 2 4 Typical Syste...

Страница 173: ...s for any failure of Rosemount Analytical to comply with the warranty provisions whether claims by the purchaser are based in contract or in tort including negligence Rosemount Analytical does not warrant equipment against normal deterioration due to environment Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of no...

Страница 174: ...n Crescent Singapore 128461 Republic of Singapore T 65 6 777 8211 F 65 6 777 0947 E analytical ap emerson com ROSEMOUNT ANALYTICAL EUROPE Emerson Process Management Gmbh co OHG Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884 209 WORLD HEADQUARTERS Emerson Process Management Rosemount Analytical Inc 6565P Davis Industrial Parkway Solon OH 44139 T 440 914 1261 T 800 433 607...

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