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PUMP TRAY

REF.
NO. PART

NO. DESCRIPTION

9259-1038

FORMULA 1 REPL PRODUCT VALVE ASSEMBLY

9200-4225

MOLDED MANIFOLD

8517-0785

REDUCING NIPPLE, ½ MNPT X 3/8 MNPT, PP

8526-4004

SOLENOID VALVE, 3/8 FNPT, 120 V, CELCON

9259-1045

FORMULA 1 PUMP FITTING KIT (PUMP NOT INCLUDED)

8605-9193

ELBOW, ¾ FNPT, 90 DEGREE, PVC

8490-0015

MALE QUICK COUPLING, ¾ MNPT, PP

8490-0014

FEMALE QUICK COUPLING, ¾ BARB, PP

8603-9609

REDUCING COUPLING, ¾ X ½ FNPT, CPVC

8563-5399

ELBOW, 1/2T X 1/2MNPT, PP W/PG

8460-6284

RESIRCULATING PUMP, NAVIGATOR PUMP

* (A NAVIGATOR PUMP, 8460-6284, SHOULD BE USED TO REPLACE FORMULA 1 PUMP.
ORDER FORMULA 1 PUMP FITTING KIT, 9259-1045, WHEN REPLACING PUMP)

Содержание Formula1

Страница 1: ...1 Installation Operation Manual Retain this manual for installation operation programming and servicing information 43813 0403 0904 Copyright Ecolab Inc 2003 9259 2136...

Страница 2: ...2 This page intentionally left blank...

Страница 3: ...requirements 4 3 0 Specifications 5 4 0 Optional equipment 5 5 0 System installation 5 6 0 Start up 14 7 0 User Operation 15 8 0 Quick Start Programming 16 9 0 Troubleshooting 34 10 0 Part Photos 38 1...

Страница 4: ...e used with 35 lb to 150 lb commercial washers Total washroom capacity should not exceed 300 lb DO NOT USE FORMULA 1 IN SINGLE WASHER ACCOUNTS 1 2 System features 3 washers 2 formulas heavy soil boost...

Страница 5: ...on 5 1 Preplanning It is very important to insure that all necessary equipment is available in order to complete the Formula 1 installation A few minutes of planning may save a considerable amount of...

Страница 6: ...available If a finishing product will be used an auxiliary pump assembly must be ordered separately See section 4 0 Product capsules must be available for the account to start up immediately User Int...

Страница 7: ...7 5 3 Installation Plumbing Fig 5 3 1 Rear View Fig 5 3 2 Tank interior...

Страница 8: ...osed in conduit or Seal Tite is required All local codes must be followed 1 Remove the existing BROWN and BLUE wires off of the terminal posts on the back of the ON OFF circuit breaker BROWN is hot BL...

Страница 9: ...h a hose clamp 4 Route the opposite end of the PVC tubing to a floor drain or drain trench 5 If possible try to secure the end of the PVC tube to the floor drain with a cable tie This prevents the hos...

Страница 10: ...access plate Replace the two access plate screws to secure the strainer bracket to the dispenser Connect the recirculation tube to the left side inlet of the line strainer and then connect the tube a...

Страница 11: ...9 1043 must be ordered The following instructions assume hot water temperature 145 F 5 3 5 1 Hose Plumbing Method The following steps describe the water supply connection using the rubber hose plumbin...

Страница 12: ...T exceed 50 15 meters under normal installation 1 Locate the three tubes on the back of the dispenser see fig 5 3 5 1 The tube for laundry machine 1 is located on the left washing machine 2 is in the...

Страница 13: ...supplied with the following components one needed for each washing machine Signal interface module with supply signal input board and input connectors User interface module with rotary Switch board 1...

Страница 14: ...oltage 24 VDC and transported back to the Formula 1 dispenser via the CAT 5 cable wires green and brown at the Formula 1 controller input connector 5 Mount the user interface module to the washer in a...

Страница 15: ...spray between hot and cold water the hot water valve will always be turned on first The water valves are alternated to provide effective capsule rinse out while maintaining a tank sump temperature be...

Страница 16: ...apsule 5 Close lid 6 Press Start key Note An alarm will notify the user when the tank level is low The user should replace the product capsule at that time However there is a grace period of several l...

Страница 17: ...p Down arrow to select this option Prime Detergent Press Ent Press and Hold F7 or F8 or F9 to prime the product delivery tube to Washer 1 or W2 or W3 respectively Can also press and hold the Heavy Soi...

Страница 18: ...e cursor to dark blinking square Key in the new amount Press Ent again to save Press Esc when finished Note 1 Repeat these steps for Washer 2 and 3 using F8 and F9 W1 Cal 5 s UseF7 Hvy Ent actual amt...

Страница 19: ...Screen System Programming Screen F10 to Exit Progr Account Menu Formula Progr Menu Records Menu Prime Diag Menu Time Calibratn Menu Press F10 to exit the system programming screen and back to Idle Sc...

Страница 20: ...20 Detailed Programming Keypad Functions and Legend Customer s Keypad...

Страница 21: ...ight arrow keys move the cursor position one space to the left or right respectively 6 and V Up and Down arrow keys move the cursor up and down one line in the menu screens except when entering numeri...

Страница 22: ...a fields name amount time etc toggling this key will get access to M N O m n o 6 in that order 16 F7 This key is designed as a Prime Detergent or Prime Aux Auxiliary Product functions to Washer 1 or P...

Страница 23: ...0 Exit If the password is entered correctly the following Program menu will be displayed F10 to Exit Progr Account Menu Formula Progr Menu Records Menu Prime Diag Menu Time Calibratn Menu Use the Up o...

Страница 24: ...eave the time and date unchanged press Esc key to exit to the previous menu To edit change the time press Ent Note the cursor is now changed to a blinking darker square ready to accept the new data Us...

Страница 25: ...edit change the name of the formula press Ent Note the cursor is now changed to a blinking darker square ready to accept the new data Use the soft keys to toggle through the alphabets capital and sma...

Страница 26: ...revious sections and use Right or Left arrow keys to move between data fields Once the delay is entered correctly press Ent to save the new value NOT pressing Ent will discard the changes and default...

Страница 27: ...to enter the amounts using the decimal point For example if the desired amount is 1 8 oz key in 18 then press Ent key To enter new amounts press Ent key Note the cursor is now changed to a blinking d...

Страница 28: ...ault settings Line 1 This screen allows the programming data for Washer 1 Formula 2 W1F2 for Auxiliary product HvySwToTest TMS can use the Heavy Soil Signal switch on the User Interface Module mounted...

Страница 29: ...the following screen Reset ALL to Default F5 Yes Esc No Pressing Esc will exit to the previous menu Pressing F5 key will reset all programmed amounts to the factory settings which are 5 sec Delay 25...

Страница 30: ...he empty capsules were replaced in the MM DD YYYY format This line also has a note to remind the user where in the logged data he she is at such as LAST log More Log Go Back Top Log Selecting Clear Ca...

Страница 31: ...this Prime mode pressing and holding the soft keys F7 or F8 or F9 will prime detergent to the discharge tubes for W1 or W2 or W3 respectively Also with this screen on the display pressing and holding...

Страница 32: ...g Ent will discard the changes and default back to the factory settings of 10 sec Selecting Alarm Light on will display the following screen F7 AddProd Light F8 Alrm Esc PrvMinu Pressing Esc key will...

Страница 33: ...to a blinking darker square ready to accept the new data Use the soft keys to enter the numbers as described in previous sections and or use Right or Left arrow keys to move between data fields The de...

Страница 34: ...hers 2 and 3 using the soft keys F8 and F9 or the Heavy Soil Switches on the User Interface Modules mounted at the washers Selecting Set H2O valve code will display the following screen Ent Code 0 3 0...

Страница 35: ...d air back into the tank b Depress the check valve buttons located in the center of both halves of the inlet coupling This ensures that the check valves are not sticking 10 2 Pump will not prime to wa...

Страница 36: ...le 2 Foreign object obstructing spray pattern a Remove object 10 5 Residual product remains in capsule 5 or more 3 Inadequate spray temperature or pressure a Verify hot and cold dynamic water pressure...

Страница 37: ...he bottom of the stainless steel portion of the pump cabinet d Verify that signal wire is connected to signal interface module see fig 5 4 1 2 1 Container Empty a Replace pail 2 Tubing a Check for air...

Страница 38: ...cold water valve failure a Replace hot or cold water valve 4 Main water valve strainer clogged a Clean strainer 5 Safety switch not actuated display will read replace product caps now a Check switch f...

Страница 39: ...R Pump Tray Service Access Dock Lid 9259 2110 Controller 9259 2129 Pump Tray Access Door Pump Inlet Coupling 9259 1045 Pump Door Open Door latches Pump 1 Lift pin jiggle tray to retract pins 2 Push bu...

Страница 40: ...ump Tray pulled out Main Water Valves 9259 1057 located on back side of rear plate Pump 8460 6284 Product valves 9259 1038 Pump Outlet 9259 1045 Pump Inlet and male half of inlet coupling 9259 1045 Di...

Страница 41: ...ew Inside Dock Washer Interface Module Water pressure regulator User Interface Module 8420 0336 9259 1048 Vacuum Breaker 8524 2501 Dock Lid Switch 8305 1136 Spray Nozzle 8531 2502 Piercing Device 9259...

Страница 42: ...42 11 0 Replacement parts Pump Tray Page 43 Water Valves Page 44 Electrical Page 46 Other Dispenser Components Page 47 Regulator Plate Assembly Page 45...

Страница 43: ...P FITTING KIT PUMP NOT INCLUDED 2A 8605 9193 ELBOW FNPT 90 DEGREE PVC 2B 8490 0015 MALE QUICK COUPLING MNPT PP 2C 8490 0014 FEMALE QUICK COUPLING BARB PP 2D 8603 9609 REDUCING COUPLING X FNPT CPVC 2E...

Страница 44: ...9259 1057 FORMULA 1 REPL WATER VALVE ASSY 1A 8563 5005 BRASS SWIVEL ELBOW 3 8T X MNPT 3X 1B 9204 2019 SOLENOID VALVE FNPT 120V BRASS 2X 1C 8514 0408 CLOSE NIPPLE BRASS 2X 1D 8607 8011 STREET ELBOW BRA...

Страница 45: ...0218 REGULATOR NUT PLASTIC 2X 1C 8605 5019 ELBOW BRASS 4X 1D 8514 0408 NIPPLE CLOSE BRASS 2X 1E 8420 0336 PRESSURE REGULATOR 2X 1F 8514 0416 NIPPLE X 1 1 2 BRASS 2X 1G 8578 3004 FEMALE GARDEN HOSE AD...

Страница 46: ...3 0541 FORMULA 1 REPLACEMENT LIGHT BULB 3 8349 0001 POWER SUPPLY 24 VDC 4 9259 2129 CONTROLLER PROGRAMMED 5 9200 2034 UNIVERSAL WASHER SIGNAL MODULE 6 8390 0357 FU 1 4X1 1 4 3A 250V 8985 3113 14 CAT 5...

Страница 47: ...MAIN SPRAY NOZZLE 3 9259 2110 FORMULA 1 DOCK LID ORDER 8305 1102 MAGNET 9259 2111 MAGNET RETAINER WHEN ORDERING DOCK LID 4 8305 1136 SW REED 5A NO 5 8305 3001 LIQUID LEVEL FLOAT SWITCH 6 8524 2501 VAC...

Страница 48: ...PDM SQUEEZE TUBE used with aux pump 9259 3425 FORMULA 1 VITON SQUEEZE TUBE used with aux pump VITON SQUEEZE TUBE IS FOR USE WITH SANITIZER SOUR 9259 3144 FORMULA 1 REPL AUX PUMP MOTOR 9259 3128 FORMUL...

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