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E X T R A S

E X T R A S

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79

Glossary of Terms

Collet:

 Cone-shaped sleeve that holds an end mill in place in the router or spindle.

Eccentric Nuts / Eccentrics: 

Eccentric nuts are used to adjust the gantry at the intersect between the 

carriage V-wheels and the V-rails. These nuts have an attached spacer which serves as an axle, and 

off-center threads, which create a cam. Eccentrics convert rotational motion into linear motion and are 

used in conjunction with V-wheels to apply tension at the V-rail and eliminate carriage slop.

End Mill / Cutter:

 Cutting tools used by a CNC machine. End mills are similar to drill bits, though, 

typically they can cut in all directions. End mills come in several varieties, including square, ball nose, 

and V-bit, and many sizes.

G-code:

 General, or geometric, code, is a CNC programming language that controls when, where, and 

how the machine tools move across the workpiece. For example, when to turn on or off, how fast to 

travel to a particular location, what paths to take.

Gantry:

 A multi-axis motion system of rails and carriages supported on the sides by, and spanning over, 

the baseframe, giving the router overhead access to a workpiece. 

Homing:

 The process of sending the machine to a known, fixed, repeatable location. This means that 

every time you home, the machine will move to exactly the same position allowing you to move your 

machine to positions relative to the home position, with great precision. The home position for the 

Shapeoko 4 is in the back-right corner.

Integrated Nuts / PEM Nuts:

 Fastener providing self-clinching, permanent threads and mounting points 

in thin sheet metal. 

Job Zero / Job Origin / Toolpath Zero / Program Zero:

 It may have many names, but job zero basically 

tells the machine where to begin running the job. Job zero is a point in your design where all of the 

toolpaths will be based from (the X, Y, and Z coordinates). Job zero is commonly set in the lower-left 

corner of your stock.

Jog:

 Move the router to a specific position (a set of X, Y, Z coordinates) in the work area. 

Slop:

 Unwanted movement in the gantry at the carriages due to under-tensioned V-wheels.

Stock / Workpiece / Material:

 The sheet of material (wood, composite/synthetic, metal) being 

machined.

Tool Change:

 When running a job that require multiple tools, Carbide Motion will prompt you each 

time you need to change tools. If you purchased the optional BitSetter accessory, the Shapeoko 4 

will use the BitSetter to measure the length of the new tool after each tool change. If you do not have 

a BitSetter, you will need to download a separate G-Code file for each tool used. For instructions for 

performing tool changes without a BitSetter, refer to 

docs.carbide3d.com/tutorials/tool‑change

.

Toolpath:

 A toolpath is the route the cutting tool will follow as it shapes the workpiece. We use Carbide 

Create, Carbide 3D’s cross-platform CAD/CAM program, to define the toolpaths for a project.

V-wheels: 

V-wheels allow the gantry and carriages to slide along the rails. 

Working Envelope: 

A working envelope is the CNC machine’s range of movement across each of its 

three axes, X, Y, and Z. 

Workholding:

 These are the options for securing your stock material to the machine table.

Machine‑Use Log

It is good practice to keep a log of machine use so you can track when adjustments are made, 

fasteners are tightened, and parts are lubricated. Using your log to track use-time for specific end 

mills helps determine when end mills should be relegated to rough work, resharpened, or recycled 

and replaced. A log is a good place to keep a checklist of items that need to be inspected or verified 

before machining. Finally, you can record all of your project settings and the specifics of each tool 

chain in your log. You can use the sample machine-use log on the next pages or make one that fits 

your specific workflow and needs.

Содержание Shapeoko 4 XXL

Страница 1: ...Shapeoko 4 XXL ASSEMBLY GUIDE...

Страница 2: ...ers and Drag Chain Support Panels 6 1 3 Assemble Baseframe 7 1 4 Install Cable Tie Mounts 7 STEP 2 Y RAILS 8 2 1 Review Box 2 Components 9 2 2 Install Y Left Rail 10 2 3 Install Y Right Rail 11 STEP 3...

Страница 3: ...o avoid contaminating them is recommended Inspect end mills carefully before each use and ensure that they are securely held by the collet Debris Disposal Recycle or safely dispose of milling debris a...

Страница 4: ...mm Button Head Cap Screw 8 I Cable Tie Mount 4 J M3 6mm Button Head Cap Screw 4 K Pack of 100 Cable Ties SET ASIDE FOR USE IN STEP 9 1 L Extra Hardware Bag3 Not Individually Pictured 1 J M3 6mm Button...

Страница 5: ...igs 1 2 and 1 3 a Snug the screws then back out turn b Don t worry about squaring the baseframe yet Figure 1 3 1 4 Install Cable Tie Mounts 1 Use a 2mm hex key and four 4 M3 6mm BHCS to secure two 2 c...

Страница 6: ...s Item Description Qty U Y Axis LEFT Extrusion Rail with Shapeoko 4 Decal Y Left Rail 1 V Y Axis RIGHT Extrusion Rail with Carbide 3D Decal Y Right Rail 1 W Y Axis Side Skirt SET ASIDE FOR USE IN STEP...

Страница 7: ...rail to outside 2 Use a 5mm hex key and four 4 M6 85mm shoulder bolts to loosely attach the Y Right rail to the standoffs See Fig 2 2 Figure 2 3 a Insert bolts in order front back center b Ensure bolt...

Страница 8: ...E Inspect the Y Axis carriage plates at either end of the gantry for shipping damage Item Description Qty Y X Axis Gantry Assembly with Pre Installed X Axis Proximity Switch 1 Z X Axis Drag Chain Supp...

Страница 9: ...at its greatest and the V wheels are OPEN When the dimple is facing DOWN they are CLOSED Figs 3 2 and 3 3 When adding tension to a loose V wheel turn the eccentric nut CLOCKWISE Turning counter clockw...

Страница 10: ...ion Figure 3 5 Figure 3 6 2 Pick the gantry up and rest the X rail on its back across the Y rails See Fig 3 4 a Top of X rail pointing to the back of the machine b Top back V wheels resting on the lef...

Страница 11: ...eft Endplate 1 CC Back Right Endplate with Pre Installed Y Axis Proximity Switch 1 DD Front Left Endplate 1 EE Front Right Endplate with Integrated Power Button 1 FF 4 Pin Male to Female Power Extensi...

Страница 12: ...ll only connect one way Do not force a connection See Fig 4 3 Figure 4 2 Figure 4 3 2 Align the front right endplate with the four M6 screw holes in the front end of the Y Right rail a Power button fa...

Страница 13: ...een the endplate and drag chain support panel or the end of the rail Figure 4 4 4 4 Install Y Left Endplates 1 Position the two remaining endplates at either end of the Y Left rail See Fig 4 5 a Curve...

Страница 14: ...simultaneously touch the front endplates See Fig 4 6 3 Use a 5mm hex key and fully tighten the front left and front right shoulder bolts securing the Y rails to the baseframe a Fully tighten the rema...

Страница 15: ...cket Head Cap Screw 2 Y Axis Belt Kit 2 II 15mm 2GT 1400mm Belt 2 JJ 15mm Belt Clip Pair Front and Back 2 N M5 12mm Socket Head Cap Screw 4 J M3 6mm Button Head Cap Screw 2 KK X Z Carrier Plate 1 LL M...

Страница 16: ...l and the X Z carrier plate 5 4 Install X Z Carrier Plate 1 Place the X Z carrier plate onto the gantry aligning the two pre installed V wheels on the top with the upper V rail 2 Use the 3mm hex key t...

Страница 17: ...and extend the belt away from the integrated nut 5 6 Install X Motor and Belt 1 Locate the X Axis belt kit a Contains two identical universal belt clips 2 Thread one end of the belt through a belt cl...

Страница 18: ...or housing Fully tighten See Fig 5 7 8 Pull the slack out of the belt a Look through the slot in the top of the X motor housing to make sure the belt stays properly on the motor pulley 9 Thread the se...

Страница 19: ...les in the upper right corner from the rear b Flange down 2 Use a 3mm hex key and two 2 M5 6mm BHCS to secure the bracket to the X Z assembly Fully tighten 5 8 Install Router Drag Chain Head Bracket 1...

Страница 20: ...Identify the back side of the X Axis drag chain support panel See Fig 5 13 a The set of two M3 integrated nuts spaced about 1 apart and located at each end of the panel are pressed into the BACK SIDE...

Страница 21: ...he belt into the Y Left front belt clip the slotted tab will be facing to the INSIDE of the machine 2 Place the belt clip on the Y Left rail at the front left endplate See Fig 5 15 a Small slotted tab...

Страница 22: ...LY secure the belt clip to the M3 hole in the top of the rail 14 Use a 4mm hex key and one 1 M5 12mm SHCS to secure the clip to the back left endplate Fully tighten See Fig 5 17 15 Use a 2 5mm hex key...

Страница 23: ...Drag Chain 4 pin male to female extension 2 3 pin male to female extension 1 1 TT Y Axis Data Drag Chain 4 pin male to female extension 4 3 pin female to 8 pin male proximity switch extension X and Z...

Страница 24: ...attaches to the head bracket Figure 6 3 6 3 Secure X Axis Drag Chain Head and Tail 1 Use a 2mm hex key and two 2 M3 6mm BHCS to secure the X Axis drag chain to the data drag chain head bracket Fully t...

Страница 25: ...rag chain support panel See Fig 6 5 2 Use a 2mm hex key and two 2 M3 6mm BHCS to secure the tail of the Y Axis drag chain to the support panel Fully tighten Figure 6 5 6 4 Attach Transition Bracket to...

Страница 26: ...utton Head Cap Screw 8 T Self Adhesive Cable Tie Down 1 ZZ 65mm Router Mount 1 AAA M6 40mm Socket Head Cap Screw 2 BBB M5 40mm Socket Head Cap Screw 2 CCC M6 25mm Socket Head Cap Screw 2 DDD M6 10mm G...

Страница 27: ...the router as far as it will go into the mount with the power cable extending left 2 If the router doesn t quite fit use a 3mm hex key and the M6 grub screw to gently pry open the mount See Fig 7 4 a...

Страница 28: ...nt of the machine Figure 7 6 7 5 Insert Power Cable 1 Insert the router power cable through both drag chains and close up the links See Fig 7 7 2 Snap the tail links back onto both drag chains See Fig...

Страница 29: ...is closest to the router b Flat side of the head of the drag chain attaches to the two integrated nuts in the bracket arm c Router cable must enter the chain OVER the bracket arm and through the openi...

Страница 30: ...he Y Axis drag chain over the two M3 integrated nuts on the Y Left drag chain support panel See Fig 7 11 2 Use a 2mm hex key and the two 2 remaining M3 6mm BHCS to secure the tail to the support panel...

Страница 31: ...ts NOTE The step 8 hybrid table box is not included if you selected No Table when you ordered your Shapeoko 4 If you did not order a hybrid table skip ahead to step 9 on page 62 Item Description Qty G...

Страница 32: ...on to the baseframe a Insert screws in order front back center b Loosely insert all screws in an extrusion before fully tightening Figure 8 2 Figure 8 3 8 3 Install MDF Strips 1 Position the ten 10 MD...

Страница 33: ...ide Controller 4 P M6 12mm Button Head Cap Screw 2 H M6 6mm Button Head Cap Screw 2 KKK USB Cable 1 LLL Shapeoko 4 Build Plate 1 MMM 201 0 25 Square End Mill 1 NNN Permanent Marker 1 OOO Power Supply...

Страница 34: ...mm hex key and the M6 6mm BHCS to secure the back end of the controller mount and the grounding wire to the support panel Fully tighten See Fig 9 3 Figure 9 2 Figure 9 3 9 2 Install Controller Mount 1...

Страница 35: ...e proximity switch cables into the 8 pin female connectors down the center of the controller labeled Z Y X See Fig 9 4 4 Plug the four 4 pin male stepper motor cables into the 4 pin female connectors...

Страница 36: ...re 9 7 Figure 9 8 3 Extend the Y Left stepper motor extension cable across the back of the gantry to the Y Right carriage 4 Connect of the Y Left motor extension cable to the corresponding cable at Y...

Страница 37: ...installation information The Carbide Compact Router includes a 0 25 collet and nut 22mm collet nut wrench and 13mm spindle wrench 1 Replace the stock collet with the included 0 25 precision collet 2...

Страница 38: ...ration settings first 10 3 Update Machine Settings To update the machine s configuration settings see Fig 10 2 1 Click Settings in the top menu bar 2 Click the Send Configuration Button See Fig 10 2 3...

Страница 39: ...achine 6 Once machine is in position click Done 7 On the Jog screen use the Y Y and X X buttons or the arrows on your keyboard to jog the gantry so the router is directly above the BitSetter trigger b...

Страница 40: ...arbide3d com Find discussions on software issues Carbide Create Carbide Motion MeshCAM Carbide Copper Fusion 360 tutorial troubleshooting general machining questions product announcements community co...

Страница 41: ...ur design where all of the toolpaths will be based from the X Y and Z coordinates Job zero is commonly set in the lower left corner of your stock Jog Move the router to a specific position a set of X...

Страница 42: ...FETY CHECK CONDITION F Work Area Clear F PPE F Collet Cutter F V wheels Eccentrics F Router Spindle F End Mill Secure F Dust Extraction F Rails Belts F Wiring Switches F BitZero V2 Removed F Emergency...

Страница 43: ...Carbide 3D 3630 Skypark Drive Torrance CA 90505 310 504 3637 support carbide3d com facebook com carbide3d instagram com carbide3d...

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