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Operation and Maintenance Manual - GB

RECORD OF INSTALLATION OF THE BOILER AND BURNER

The installation was performed by:

Company: ...............

Street: ..................................................... Town: .............................................................................

Telephone: ..............................................

Country: .........................................................................

Ascertained data:

Chimney:

Flue-gas duct:

Dimensions: .............................................

Diameter: ..................................................

Height: ......................................................

Length: ......................................................

Chimney draught: .....................................* Number of elbow pieces: ..........................

Date of last inspection: .............................

Waste gas temperature: .............................*

Boiler connected with mixing valves and fittings (brief description of connection):

.........

Fuel:

Measured data:

Type: .....................................................

Waste gas temperature: ............................. °C

Size: ......................................................

Emissions in stabilised state : CO .................

Moisture content: .................................*

................

..................

Person responsible for the inspection: ............................................ Date: ............................

Stamp : ...............................................

Customer’s signature: .....................................

(Responsible person’s signature)

* measured values

Содержание A45

Страница 1: ...www atmos cz Operation and Maintenance Manual Operation and Maintenance Manual GB ...

Страница 2: ...www atmos cz Operation and Maintenance Manual GB ...

Страница 3: ...r doors and with ACD01 electronic regulation 21 15 Connection of the boiler and burner to the electric mains 22 16 Connection diagram of the electronic unit AC07X 23 17 Electric diagram of the burner ATMOS A45 6 pin connector model 2012 AC07X R R2 sensors TV TS TK TSV 24 18 Electric wiring diagram connection of the boilers D30P D31P P31 a D45P with extraction fan model 2012 with 6 pin connector an...

Страница 4: ...me 1000 l Fuel feeding with an external worm conveyor type DRA50 DA50 not part of the delivery Burner control with an AC07X AC07 electronic control unit that controls the operation of the external conveyor two ignition spirals and the fan in accordance with requirements of the boiler and the heating system The electronic system is protected with the safety thermostat of the boiler safety thermosta...

Страница 5: ...ithout bark called white pellets are considered as high quality pellets Ashes are normally removed from the burner through the open door once every 7 to 30 days as necessary It is recommended to thoroughly clean the inner parts of the burner once a year for this operation the burner should be removed from the boiler For ideal cleaning of the combustion chamber pot of the burner you can use a speci...

Страница 6: ...covered combustion chamber with openings behind which the ignition spirals are installed Fig 6 Photocell be careful about its proper orientation we recommend you to clean it at least once a year Fig 5 Electronic control unit with keys bot tom terminal board 1 18 upper distributi on frame for connection of TS TV TK TSV sensors and photocells Fig 1 Combustion mouth of the burner ...

Страница 7: ...peed transducer Fig 8 End switch with a special stop Fig 10 Safety thermostat on the pellet sup ply pipe 95 C Fig 11 unrifled openings originally for TS and TV temperature sensors may be used for other applications Fig 12 Burner with two 6 pin connectors left power right sensors and socket for conveyor ...

Страница 8: ...r pocket boiler with bur ner in the top door DCxxS X CxxS ACxxS DCxxRS Fig 14 View of the flue gas sensor TS or TSV in the flue gas duct pocket For boilers D30P and D45P is placed on the flue gas chanel Fig 16 View of the water temperature sen sor TK in the boiler pocket DxxP type Fig 17 High quality wooden pellets white without black dots bark Fig 18 Poor quality wooden pellets dark with bark wit...

Страница 9: ...et which consists of two KTF 20 sensors with a 5 m cable AD02 module and a special adapter for DCxxSP boilers CODE P0435 Water temperature sensor with a 5 m cable range 20 110 C type KTF 20 CODE P0431 Flue gas temperature sensor with a 2 5 m cable range 20 300 C type T7425B1011 CODE P0414 Pocket for a flue gas sensor to be positioned in the flue gas duct 3 4 x 70 mm CODE V0524 AD02 module for cont...

Страница 10: ... pellets can freely fall through the hose to the burner The connections between the hose burner and conveyor must also be properly tightened Design and technical measures for increasing safety The ignition and combustion process is controlled by the electronic control unit by means of the flame sensor photocell If the sensor does not sufficiently see the flame during operation it will automaticall...

Страница 11: ...ll also put the burner out of operation in case the hose between the burner and con veyor gets perforated to prevent flue gas from escaping to the boiler room INFO After any shutdown of the burner when an error message ALARM appears on the display it is necessary to immediately find the cause and remove it After removing the cause of the error you can start the burner by merely turning off and on ...

Страница 12: ... Seating of the burner and lid in the boiler D30P D31P P31 and D45P pellet boiler Gasification boiler with an adaptation for a burner in the top door 1 A45 burner 2 Decorative nut M10 Screw with decorative nut 3 End switch stop 4 Sealing 5 Lid with insulation ...

Страница 13: ...ensioned as the combustion output and service life of the boiler depends on its draught The draught of a boiler directly depends on its cross section height and roughness of the inner wall No other device may be connected to the chimney to which a boiler is connected The diameter of the chimney must not be smaller than the outlet on the boiler min 150 mm The chimney draught must achieve prescribed...

Страница 14: ...he ATMOS price list 8 Fire protection within the installation and use of heat appliances Extract from ČSN 061008 Fire safety of local appliances and sources of heat Safe distances On installation of an appliance the safe distance from building materials must be maintained at least 200 mm This distance is valid for boilers and flue gas ducts located near flammable materials of the B C1 and C2 flamm...

Страница 15: ...felt fibreglass panels Novodur C1 poor flammability hardwood oak beech hardboard panels plywood Sirkolit Wer zalit hardened paper Formica Ecrona C2 medium flammability softwood pine larch spruce chipboard and cork panels rubber flooring Industrial Super C3 high flammability Fibreboard panels Hobra Sololak Sololit cellulose materials polyurethane polystyrene polyethylene lightened PVC WARNING In ci...

Страница 16: ... nected to the terminal board of the boiler AD02 module LA clamp where it controls the extraction fan of the boiler Required accessories not part of the burner A02 module and two KTF 20 sensors recommended for purchase as the AS25 set System configuration of parameters S6 4 S14 0 S15 2 Reserve R parameter S6 controls the boiler fan WARNING the AD02 module may be replaced by an AD03 module whereas ...

Страница 17: ...r on the boiler are connected directly to the burner The AD03 module is inserted under the instrument hood of the boiler and is connected to the terminal board of the boiler AD03 module Lc clamp pump LA clamp fan where it controls the extraction fan and pumo in the boiler circuit Required accessories not part of the burner AD03 module and three KTF 20 sensors System configuration of parameters S6 ...

Страница 18: ...dule LA clamp where it controls the extraction fan of the boiler reserve R The solar pump is electrically connected directly to the terminal board of the boiler where it is controlled directly from the boiler through the R2 reserve Required accessories not part of the burner module AD02 three KTF 20 sensors AGF2 solar panel sensor up to 400 C or T7425B1011 up to 300 C incl tank recommended for pur...

Страница 19: ... elec tronic regulation ACD01 and accumulation tank with solar heating INFO If using electronic regulation ACD01 we do not connect any set or other sensors in the boiler The operation of the burner and fan is controlled directly from the ACD01 regulation System configuration of parameters S6 1 S14 0 S15 1 A45 ...

Страница 20: ... inserted under the instru ment hood of the boiler and is connected to the terminal board of the boiler AD03 module LC clamp pump LA clamp fan where it controls the extraction fan of the boiler and the pump in the boiler circuit Required accessories not part of the burner module AD03 three KTF 20 sensors System configuration of parameters S6 4 S14 13 S15 2 reserve R parameter S6 controls the boile...

Страница 21: ...t in burner in upper doors and with ACD01 electronic regulation INFO If using electronic regulation ACD01 we do not connect any set or other sensors in the boiler The operation of the burner solar and fan is controlled directly from the ACD01 regulation System configuration of parameters S6 1 S14 0 S15 1 Side view A45 A45 ...

Страница 22: ...n the black conductor is per manently live independently of the control thermostat of the boiler It is the supply voltage of the burner This phase must be fuse protected via the safety thermostat of the boiler 95 110 C Brown phase L2 230V 50Hz The brown conductor is controlled by the control or another thermostat on the boiler panel It brings the phase impulse for the burner start It is perceived ...

Страница 23: ...ction of indi vidual wires is not decisive can be interchanged The TS TV TK and TSV sensors are not part of the delivery they must be purchased additionally within the set or separately Under the AC07X electronic control unit system there is a potentiometer for setting the display contrast however we do not recommend you to change its setting 0 12 0 12 0 2 0 2 3 3 3 0 2 3 0 2 ...

Страница 24: ...7 7 6 5 767 50267 7 6 7 7 50267 7 3 29 Ë 63 5È h 63 5 1 1 7 21 0 176 9 17 È725 6 61Ë0È1Ë0 27Èý 9 17 725 0 7 0 5 6 1625 9 17 725 7 530 6 16 1 7 3 27 63 1 27 632 1Ë 7 3 27 1È 5ä 6 66 7 03 5 785 817 5 38 57 03 5 785 67 667 03 5 785 27720 8 57 03 5 785 272 272 272 8 5 8 8 5 5 8 TV TS 7 3 27 92 27 95 1Ë 7 3 27 1È 5ä 66 7 03 5 785 2 5 38 57 03 5 785 2 57 03 5 785 833 5 8 57 03 5 785 7 3 27 27 66 7 03 5 ...

Страница 25: ...11 7256 37 1 37 0867 81 211 7 1 211 725 1 37 81 37 00 1 5 5 11 5 181 5 7521 6 5 81 21 725 37 37 2 32 7 3ě 29 È È1Ë 2ěÈ 8 7521 28 5 8 Ë 5 6 592 5 32 17 3803 2 2 5 3803 72 7 7521 5 8 7 21 63 6 00 3803 5 66 3803 h5 7521 6 5 81 3ě 32 29 Ë 6925 3803 27 29e 2 ý 53 2 7521 e 5 8 1 7521 5 8 7 21 21752 2 5 3803 211 7256 7ý 1 7ý 0867 81 211 7 1 211 725 1 7ý 81 7ý 00 1 5 66 3803 6 181 5 7521 6 5 81 21 725 7ý ...

Страница 26: ... 37 0867 81 211 7 1 211 725 1 37 81 37 00 1 5 5 11 5 181 5 7521 6 5 81 21 725 37 37 2 32 7 3ě 29 È È1Ë 2ěÈ 8 7521 28 5 8 Ë 5 6 592 5 32 17 3803 2 2 5 3803 72 7 7521 5 8 7 21 63 6 00 3803 5 66 3803 h5 7521 6 5 81 3ě 32 29 Ë 6925 3803 27 29e 2 ý 53 2 7521 e 5 8 1 7521 5 8 7 21 21752 2 5 3803 211 7256 7ý 1 7ý 0867 81 211 7 1 211 725 1 7ý 81 7ý 00 1 5 66 3803 6 181 5 7521 6 5 81 21 725 7ý 7ý 2 32 7 3ě...

Страница 27: ...1 5 7521 6 5 81 21 725 37 37 2 32 7 3ě 29 È È1Ë 27 29e 2 9 17 È7258 2ěÈ 8 7521 28 5 8 Ë L N 5 1 5 5 3 3803 BT L2 BT N2 BT N1 BT L1 1 287 1 1 G ST 2 REG 1 7521 5 8 7 21 21752 2 5 1 851 5 3803 1 211 725 67 72 211 725 67 5 1 86 6 1 211 725 67 h5 211 7 67 5 5 b 6 5 11 5 3803 181 5 7521 5 81 3ě 2 7 6925 67 67 5 3ě 29 È È1Ë 27 29e 2 9 17 È7258 2ěÈ 8 ý 53 7521 28 5 8 Ë G 12 7 02 8 25 21752 9 17 725 1 2 5...

Страница 28: ...e pellets in combination with high pressure caused by the height of the pellet level ATMOS 250 500 and 1000 l pellet bins do not require the installation of the roof The hose between the burner and conveyor must be tensioned properly fixed and must have such an inclination to enable trouble free falling of pellets to the burner The connector of the work conveyor must be plugged into the socket on ...

Страница 29: ...temperature at the bottom sensor TS the electronic control unit of the burner will switch off the external worm conveyor Thanks to this the pellets in the combustion chamber will burn out Optimal burning out of pellets in the combustion chamber is additionally supported by the operation of the burner fan for a certain time parameter T5 After subsequent drop of the temperature of water in the boile...

Страница 30: ...burner or to get to the INFORMA TION PASSWORD or TESTING submenus do not confirm the PARAMETER submenu but continue with the up or down arrow Always confirm the ON START and OFF STOP command or entering the particular submenu by pressing the Enter key In the same way you can browse and open individual menus and particular parameters in the menus You can enter specific values or numbers with the up...

Страница 31: ...rization Customer T1 T4 T6 S16 S17 S18 S19 Restart Language Service engineer T1 T2 T4 T5 T6 T7 T8 T10 S1 S2 S3 S6 S11 S12 S13 S14 S15 S16 S17 S18 S19 S24 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S40 S41 S42 S43 S44 S45 S48 S49 S50 S51 S52 S53 S54 S55 S56 S57 OffsetTS OffsetTV OffsetTK OffsetTSV Reset Restart Language Manufacturer all CAUTION The customer is expressly prohibited to c...

Страница 32: ...erval power control 3 4 s Parameter Т5 Rundown time of the fan after the STOP command for optimal burning out of pellets in the combustion chamber 15 min Parameter Т6 Standstill time of the worm conveyor after a running interval power control 16 s Parameter Т7 Time to achieve complete burning of the ignition amount of fuel 40 s Parameter Т8 Time of fixed start of the ignition spiral in case of ins...

Страница 33: ...tions parameters you should only set the basic parameters that characterized the burner power T4 and T6 the air flap Recommended approximate setting of the burner with the use of DRA50 conveyors for indivi dual output values and pellets with the diameter of 6 mm and conveyor angle of 45 Recommended approximate setting of the burner with the use of DA50 conveyors for indivi dual output values and p...

Страница 34: ...l be energized Thanks to this you can start a spare source of energy for heating of the building as e g a gas electric or oil boiler b S6 2 If any fault occurs in the burner and the burner is shut down the reserve relay will be opened and the reserve output will not be energized Thanks to this a signal can be sent to an electrically backed up AB01 ATMOS GSM module controller that will send informa...

Страница 35: ...dence on the status of the actual output for the external worm conveyor This means that if the output for the external conveyor gets damaged the reserve will be switched off automatically This function is suitable in situations when you need to control another external conveyor that supplies feeds pellets from a larger distance to the main conveyor from which the pellets fall directly to the burne...

Страница 36: ...rcuit from the burner regulation boiler terminal board This function controls the pump in the boiler circuit without using AD02 or AD03 modules This is applicable only for boilers that do not allow heating with wood not even in emergency situations E g D31P P31 Pump output must be switched to re serve R2 on the boiler terminal board and the TK sensor must be installed before this function can be a...

Страница 37: ...7 parameter which must be checked and configured Special function for turning on reserve output R according to the temperature of a concrete sensor a e g function TS means that if the TS sensor temperature is higher then the set value in S48 parameter Temperature A reserve output R will be activated b e g function TS means that if the TS sensor temperature is higher then the set value in S48 param...

Страница 38: ... of return burning Parameter S11 Photocell sensitivity threshold for fuel ignition 50 do not change Parameter S12 Photocell sensitivity for flame sensing threshold for embers 1 do not change Parameter S13 Fixed running time of the ignition spiral 0 min do not change Function of the ignition spiral when at every start the ignition spiral runs for a fixed time defi ned by a direct value independentl...

Страница 39: ...ated AUTOSTART S34 1 or S34 2 Boiler exhaust fan is run ning simultaneously with the pellet burner during the AUTOSTART function e S14 5 Reserve function as the output function for the Z1 ignition spiral when the reserve copies the run of the ignition spiral f S14 6 Cleaning function of the combustion chamber or grill flap If the burner is in the normal START RUN and STOP mode the output is not en...

Страница 40: ...external conveyor must always be controlled with an additional level sensor level meter that will maintain the level of pellets in the pellet bin at the boiler This is a similar function to S6 9 but with a higher degree of safety k S14 11 Reserve function for controlling boiler exhaust fan for DCxxSP boiler types when the function for automatic start after wood is burnt out is activated This funct...

Страница 41: ... tank o S14 15 Reserve function for the compressor control during the function for automatic burner cleaning using compressed air Power element designed for switching and powering the compressor e g contactor must be connected between reserve output R and the compressor This function is connected with S6 14 S41 S42 S43 S44 S45 S46 S47 parameter which must be checked and configured p S14 16 Reserve...

Страница 42: ...r is decided by the temperature of the solar panel TSV and the temperature in the lower part of the accumulation tank TS where a solar exchange is built in If the solar panel can efficiently heat up water in the accumulation tank the burner is turned off based on the TK sensor so that the tank can store energy from the sun If the energy delivered from the solar collector drops below a certain limi...

Страница 43: ... the heat exchanger of the boiler or the installer of the necessity to reduce the burner power to avoid unnecessary wasting of fuel The operation of the burner is not limited by this message in any way and to clear the message you can just switch off and on the main switch on the boiler Parameter S26 is the function for defining the logic of deactivating the burner based on the TS or TK sensor whe...

Страница 44: ...e set value means the number of minutes e g S30 3 means 3 minutes Parameter S31 characterizes the required temperature TS in the lower part of the accumulation tank where the solar exchanger is located during the function of charging the accumulation tank by the solar collector function S15 3 75 C Once it is reached the solar pump will be turned off Parameter S32 characterizes the maximum temperat...

Страница 45: ...e the burner will perform a DIAGNOSTIC and if all conditions are met will burn out and return to normal operation Otherwise it will await the fulfillment of previous conditions drop of exhaust and water temperature If we want to use wood to heat up the boiler it suffices to place the switch on the wood po sition However it is better to first keep the switch on the 0 position for 10 15 minutes so t...

Страница 46: ...parameter S39 is active De signated for boilers with minimal momentum without ceramics D14P P14 D21P P21 D25P P25 Parameter S41 is the function for automatic cleaning of the burner by compressed air after a certain number of work cycles burn outs The function utilizes both reserve outputs S16 15 S14 16 nonstandard function 4 a S41 1 9 function when the cleaning of the burner will be performed only...

Страница 47: ... position Temperature A first position in function S6 17 to 36 Parameter S49 characterizes the activation or deactivation difference for TEMPERATURE A in the applications of function S6 17 to 36 5K This is the difference for the free function of reserve output R on the first position difference for Temperature A difference for the first position in the function S6 17 to 36 Parameter S50 characteri...

Страница 48: ...f the control of proper functioning of the exhaust blower of the boiler When the blower is running at the speed lower than set ALARM VENT 2 is declared Parameter S58 characterizes the amount of compressed air for the firstpre cleaningoftheburner when installing pneumatic cleaning the burner This is the time at which the partial fillingcompres sor air tank for pre cleaning of the burner 6 s standar...

Страница 49: ...s always depends on whether the burner regulation function based on two temperatures on the accumulation tank is on or off and whether the automatic start function after wood burns out is ac tivated The default settings are S15 1 and S34 0 which means that the function for controlling the burner by two sensors is deactivated and the AUTOSTART function for DCxxSP EP burns is also off The burner is ...

Страница 50: ...nsecutively in 20 second intervals so that the engineer can monitor the operation of individual devices If this test is not sufficient individual devices can be run separately namely with the use of the following functions CAUTION During testing the burner is put out of operation therefore before the start of testing always let the burner properly burn out with the use the STOP command Fan this fu...

Страница 51: ...f the burner did not call any ALARM it is not maufnctioning and is performing its own testing Do not reset it by shutting off the power supply switch wait for the alarm to sound or normal operation wait 1 hour Table of error messages on the display alarms Alarm no Message on the display Meaning Remedy 1 ALARM CRC Wrong program checksum error of the electronic unit Replace the electronic con trol u...

Страница 52: ...e it must be possible to turn it easily by hand Check the fuse on the electron ic board for the fan 1 0 A Repair or replace 7 ALARM VENT 2 the same as ALARM VENTILATOR Failure of the exhaust blower of the boiler or defective ca pacitor under the hood of the boiler the same as ALARM VENTILATOR Change the starting capacitor for the exhaust fan Change the exhaust fan of the boiler 8 ALARM RELE Error ...

Страница 53: ...rals check the fuses 3 15 A check the igni tion elements with the func tion in the TESTING menu Check the supply cable of the photocell with the con nector test the photocell with the use of the function in the TESTING menu 11 ALARM PHOTOCELL Flame sensing error in the OP ERATION mode Clean the photocell If necessary replace CAUTION In case of the ALARM SPIRAL error message you must always replace...

Страница 54: ...p of the end switch Clean the combustion cham ber of the burner if necessary empty the supply hose of pel lets turn off and on the main switch on the boiler Clean the combustion cham ber of the burner every day until you have good quality pellets made of wood without bark white pellets that do not produce cake and where it is sufficient to clean the burner mouth once every 2 to 4 weeks Clean the w...

Страница 55: ...ppears you must watch and compare the function of individual elements in the burner by checking which symbol on the display is flashing or lighting up This way you can easily locate a possible defect within the burner faulty part If the burner or boiler is not energized check the supply cable of the boiler or the cable between the burner and the boiler CAUTION BEFORE OPERNING THE COVER TURN OFF TH...

Страница 56: ...re is too low increase the power of the burner and quantity of combustion air in crease parameter T4 Check the level of pellets in the burner mouth If it is too low and the burner goes out check the flue gas temperature see above Reduce the quantity of combustion air or increase the quantity of supplied pellets increase the power increase parameter T4 If the pellet level in the burner mouth is too...

Страница 57: ...ing it out Then remove ashes from the combustion space of the boiler and clean the heat exchanger of the boiler tube plate as described in the boiler manual CAUTION Always put ashes in a closed vessel During the removal of ashes and cleaning of the combustion chamber use means of personal protection gloves and protective goggles Annual maintenance At least once a year you must perform a complete c...

Страница 58: ...t with the pipe see page 10 and 11 CAUTION It is prohibited to do welding work on the equipment if the system is connected to the electric mains and the electronic control unit is not removed It might get damaged If the customer is not able to carry out the annual inspection and maintenance of the burner by themselves this service may be ordered from a service engineer This service is subject to a...

Страница 59: ...or 1 H0041 20 Photocell entire 1 H0231 21 Photocell holder 1 H0232 22 Electronic unit connector 1 12 top 1 H0260 23 Electronic unit connector 1 16 bottom 1 H0235 24 Electric harness of the burner incl bushings and connectors 1 H0216 25 Bushing for the cable to ignition spirals 1 H0214 26 Bushing for the cable for the end switch safety thermostat and TS and TV sensors 3 S0095 27 Gasket under the fl...

Страница 60: ...GB www atmos cz 60 GB Operation and Maintenance Manual GB 26 Expanded view of the burner ...

Страница 61: ...mplete filling in of data about the company that carried out the installation on page 62 If the burner gets damaged due to inexpert damage the resulting costs will be borne by the company that carried out the assembly 6 The buyer has been provably instructed how to use and operate the product 7 Requests for repairs after the expiration of the guarantee period are also directed by the customer to t...

Страница 62: ...nsions Diameter Height Length Chimney draught Number of elbow pieces Date of last inspection Waste gas temperature Boiler connected with mixing valves and fittings brief description of connection Fuel Measured data Type Waste gas temperature C Size Emissions in stabilised state CO Moisture content CO2 O2 Person responsible for the inspection Date Stamp Customer s signature Responsible person s sig...

Страница 63: ...tamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature Date stamp and signature ...

Страница 64: ...epair Repair Repair repair carried out by date Repair Repair Repair Repair Repair Repair Repair repair carried out by date Repair Repair Repair Repair Repair Repair Repair repair carried out by date Repair Repair Repair Repair Repair Repair Repair repair carried out by date Repair Repair Repair Repair Repair Repair Repair repair carried out by date ...

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