YOKOGAWA vigilantplant ProSafe-RS User Manual Download Page 245

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8.5

Maintenance

This section explains how to mount a relay board and replace parts.

CAUTION

You can perform hot replacing, connecting or disconnecting the cards, cables or connectors

only if it is described in this document. In general, you must switch off the power before re-

placing, connecting or disconnecting the cards, cables or connectors.

WARNING

•

Use a vacuum cleaner or dry soft cloth to clean the devices.

•

During maintenance, use a wrist strap for ESD (Electrostatic Discharge) measures.

SEE

ALSO

For more information about static electricity, refer to:

7.1, “Routine Maintenance of Safety Control Unit” on page 7-2

<8.5 Maintenance >

8-18

IM 32Q06C10-31E

4th Edition : Jan.30,2015-00

Summary of Contents for vigilantplant ProSafe-RS

Page 1: ...User s Manual Safety Control Stations Hardware IM 32Q06C10 31E IM 32Q06C10 31E 4th Edition...

Page 2: ...ontrol bus cables Chapter 4 Configuration and Functions of Each Unit Explains the features of the modules and units used for constructing the safety control unit and safety node unit as well as the LE...

Page 3: ...he Prod uct to refer the user to the User s Manuals for necessary actions or behaviors in order to protect the operator and the equipment against dangers such as electric shock In the User s Manuals y...

Page 4: ...u receive the Product Appearance Standard accessories Contact us or your local distributor in the following cases The Product coating is peeling off The Product itself is damaged Any accessories are m...

Page 5: ...nd monitoring tasks n Integration with CENTUM The Product can be integrated with CENTUM VP or CENTUM CS 3000 In the User s Man uals the integration with CENTUM VP or CENTUM CS 3000 is referred to as I...

Page 6: ...nformation according to your system n Station Types A safety control station hereafter referred to as SCS is named according to the type of the safety control unit used in it Table Info 1 Names of SCS...

Page 7: ...tations comply with this standard 2 The devices must be installed in a metal cabinet with lock and key to meet the safety standards and EMC Standards 3 To ensure that all the hardware devices satisfy...

Page 8: ...normality occurs Use this breaker to turn off the power supply for the devices of the system when a device abnormality occurs SEE ALSO For more information about installation method refer to ProSafe R...

Page 9: ...ategory II Measurement category II Measurements performed on circuits direct ly connected to the low voltage installation No 3 Measurement category III Measurement category III Measurements performed...

Page 10: ...the safety standards You must ground the Product according to the procedure specified in the User s Manuals to prevent electric shock and to minimize the effect of noise SEE ALSO For more information...

Page 11: ...ty and illegible order a new one with the part number T9029BX to replace it SEE ALSO For more information about maintenance refer to 7 Maintenance of ProSafe RS Hardware on page 7 1 ProSafe RS Install...

Page 12: ...34 ProSafe RS Installation Guidance TI 32S01J10 01E User s manual of each device l Fuses CAUTION Use only YOKOGAWA designated fuses for replacement Turn off the power supply before replacing the fuses...

Page 13: ...llowing sections l Notices on Deciding the Output Capacity of Power Supply Unit Consult with the power supply unit suppliers and decide a suitable output capacity of the pow er supply unit with the fo...

Page 14: ...uch as device inrush current backup time and reserve capacity must be taken into consideration separately If the power unit crest factor is smaller than the device crest factor the power unit capaci t...

Page 15: ...as a high power factor inverter type uninterruptible power unit An active filter unit for suppressing the power supply harmonic current For Europe you must select a power supply unit that can meet the...

Page 16: ...films without permission n Trademark Acknowledgments CENTUM ProSafe Vnet IP and STARDOM are registered trademarks of YOKOGAWA Microsoft Windows Windows Vista Windows Server Visual Basic Visual C and...

Page 17: ...4 Relay Boards 1 26 1 5 5 Wiring Check Adapter for Digital Input 1 28 2 Installing Devices 2 1 2 1 Installing Rack Mountable Devices 2 2 2 2 Installing a Terminal Board 2 5 2 2 1 Installing a 19 inch...

Page 18: ...th a Terminal Board Analog Input Output Module 5 19 5 4 Signal Cable Connection to Digital Input Output Modules 5 22 5 4 1 Digital Input Module 16 Channel SDV144 5 25 5 4 2 Digital Output Module 8 Cha...

Page 19: ...aintenance of Input Output Modules 7 21 7 3 2 How to Replace Input Output Modules 7 23 7 3 3 How to Change Fuse of Contact Digital Input Module SDV144 Style S1 S2 and S3 7 26 7 4 Replacing Safety Node...

Page 20: ...CMPL 32R06D20 01E SSC60S SSC60D CMPL 4 1 Toc 4 IM 32Q06C10 31E 4th Edition Jan 30 2015 00...

Page 21: ...Duplexed Wide Range Temperature Type Safety Control Unit for Vnet IP Rack Mountable Type SSC60D F and SSC50D F Safety Node Unit Rack Mountable Type Model SNB10D Unit for Optical Bus Repeater Module Ra...

Page 22: ...C10S SSC10D Safety Control Unit SNB10D Safety Node Unit SNT10D Unit for Optical Bus Repeater Module Figure 1 1 Configuration of a Control System with ProSafe RS n Restrictions on Module Installation R...

Page 23: ...the re dundant configuration 4 5 6 1 2 3 RX RX SG Processor module GPS interface unit option V net coupler unit Power supply module Utility unit 1 UNIT 1 Base unit 5 UNIT 1 External interface unit Gr...

Page 24: ...Output module Figure 1 1 2 Configuration of Safety Control Unit SSC10D F Table 1 1 2 Model Names of Safety Control Unit Components Wide Range Temperature Type Name Wide range temperature type safety...

Page 25: ...ase unit 5 UNIT 1 External interface unit Grounding terminal Cable tray 1 1 UNIT 44 45 mm Such as Input Output module Figure 1 1 3 Configuration of Safety Control Unit for Vnet IP SSC50D S Table 1 1 3...

Page 26: ...Control Unit for Vnet IP Components Wide Range Temperature Type Name Wide range temperature type safety control unit for Vnet IP Single configuration SSC50S F Duplexed configuration SSC50D F Power sup...

Page 27: ...n SSC60S S Duplexed configuration SSC60D S Power supply module 100 120 V AC SPW481 2pcs SPW481 2pcs Power supply module 220 240 V AC SPW482 2pcs SPW482 2pcs Power supply module 24 V DC SPW484 2pcs SPW...

Page 28: ...odule 100 120 V AC SPW481 2pcs SPW481 2pcs Power supply module 220 240 V AC SPW482 2pcs SPW482 2pcs Power supply module 24 V DC SPW484 2pcs SPW484 2pcs Processor module SCP461 1pcs SCP461 2pcs Dummy c...

Page 29: ...ted on the SCS Manager and off line download to the hardware The same procedure needs to be performed when chang ing the wide range temperature type safety control unit into standard type safety contr...

Page 30: ...t module Figure 1 2 1 Configuration of Safety Node Unit n Configuration of SNB10D Table 1 2 1 Module Name and Model of Safety Node Unit Name Safety node unit SNB10D Power supply module 100 120 V AC SP...

Page 31: ...and Model of Unit for Optical Bus Repeater Module Name Unit for Optical Bus Repeater Module SNT10D Power supply module 100 120 V AC SPW481 2pcs Power supply module 220 240 V AC SPW482 2pcs Power suppl...

Page 32: ...s The following types of ProSafe RS input output modules are available Analog Input Output Modules Digital Input Output Modules Communication Modules 1 4 Input Output Modules 1 12 IM 32Q06C10 31E 4th...

Page 33: ...16 channels isolated channels SAI533 4 to 20 mA output 8 channels module isolation n External View of Analog Input Output Modules The connections with the analog I O modules vary with the types of ad...

Page 34: ...right side of the SAI143 analog input module printed circuit board For all channels the default setting is Yes power supply for 2 wire type transmitter is ON Display of setting pins Setting pin S1 S2...

Page 35: ...y power for 2 wire type Set not to supply power for 4 wire type 1 2 3 4 5 6 Odd channel Even channel 1 2 3 4 5 6 Even channel Odd channel Figure 1 4 1 4 Setting of SAI143 Analog Input Module 1 4 Input...

Page 36: ...s will output the application logic values Without performing the Output Enable Operation all the outputs will be kept OFF SDV531 S23 S33 When short circuit occurs on the field side the output of outp...

Page 37: ...ble 1 5 2 6 3 7 4 8 8 channels SDV531 SDV53A DX ACT STATUS 16 channels SDV144 SDV541 Figure 1 4 2 1 External View of Digital Input Output Module Pressure clamp terminal block for single configuration...

Page 38: ...ALE111 Ethernet communication module IMPORTANT When using ALE111 use the style S1 module with unit revision U 2 or later The unit revision is indicated on the top of the module However the unit revis...

Page 39: ...ssories related to I O modules are available Pressure Clamp Terminal Block Relay Board Terminal Board Connector Cover for MIL Cable Wiring Check Adapter for Digital Input 1 5 Accessories Related to In...

Page 40: ...dundant STA4D Dual redundant pressure clamp terminal block for analog I O 16 channel STB4D Dual redundant pressure clamp terminal block for digital I O 16 channel n External View of Pressure Clamp Ter...

Page 41: ...f Connector Cover for MIL Cable The following models of connector cover for MIL Cable are available SCCC01 For flat ribbon cable SCCC02 For discrete wire cables DI DO cables n External View of Connect...

Page 42: ...ant SDV53A SED4D Digital Terminal Board Single and Dual Redundant SDV144 SDV531 SDV541 SWD2D Digital Terminal Board Single and Dual Redundant SDV526 Table 1 5 3 2 Types of DIN Rail Mountable Terminal...

Page 43: ...sign TM4 TM3 1B 2B 3B 4B NC NC ALM NC 1A 2A 3A 4A NC NC ALM NC R2 1B 2B 3B 4B NC NC ALM NC 1A 2A 3A 4A NC NC ALM NC R1 TM2 TM1 1B 2B 3B 4B NC NC ALM NC 1A 2A 3A 4A NC NC ALM NC L2 1B 2B 3B 4B NC NC AL...

Page 44: ...SBR4D Design CN1 CN2 1B 2B 3B 4B 5B 6B 7B 8B 1C 2C 3C 4C 5C 6C 7C 8C 9B 10B 11B 12B 13B 14B 15B 16B 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 9C 10C 11C 12C 13C 14C 15C 16C Figure 1 5 3...

Page 45: ...4A 5A 6A 7A 8A 1B 2B 3B 4B 5B 6B 7B 8B 9A 10A 11A 12A 13A 14A 15A 16A 9B 10B 11B 12B 13B 14B 15B 16B FUSE1 250V T 10A FUSE2 250V T 10A Figure 1 5 3 11 SBD4D 1 5 Accessories Related to Input Output Mod...

Page 46: ...ntact outputs SDV541 SDV144 readback Table 1 5 4 2 Types of DIN Rail Mountable Relay Boards Model Name Connectable I O module SBM54D Relay board for Digital output single and dual redundant SDV541 n 1...

Page 47: ...0A FUSE2 250V T 10A READY 1A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2A 3A 4A 5A 6A 7A 8A 1B 2B 3B 4B 5B 6B 7B 8B 9A 10A 11A 12A 13A 14A 15A 16A 9B 10B 11B 12B 13B 14B 15B 16B Figure 1 5 4 3 SBM54D 1 5...

Page 48: ...n the input modules SEE ALSO For more information about diagnostic features of the input modules refer to Items set for each channel discrete input in A4 6 Items set for discrete inputs in Safety Cont...

Page 49: ...Connection with a Terminal Board Digital Input Output Module on page 5 28 5 6 Circuit Diagrams of Input Output Modules on page 5 47 5 4 1 Digital Input Module 16 Channel SDV144 on page 5 25 1 5 Access...

Page 50: ...evices This section explains the procedure and precautions for installing each device Installing rack mountable device Installing terminal boards 2 Installing Devices 2 1 IM 32Q06C10 31E 4th Edition J...

Page 51: ...me rack they should be placed away from each other at least for 3 UNIT 1 UNIT 44 45mm SEE ALSO For more information about equipment installation environment refer to ProSafe RS Installation Guidance T...

Page 52: ...do not keep the SCS hung on loose screws in an unstable status Too much force may apply to the insulation bushings and cause damaged or broken insulation bushings l Installation Procedure 1 Fasten a...

Page 53: ...hing 8 pieces Plate M5 bolts 8 pieces Figure 2 1 2 Mounting Safety Control Unit or Safety Node Unit on a Rack IMPORTANT There is no power switch on the safety control unit the safety node unit and the...

Page 54: ...n a wall or on a DIN rail The installation method depends on the type of terminal board SEE ALSO For more information about types of terminal boards refer to n Types of Terminal Boards on page 1 22 2...

Page 55: ...board can be installed on a rack or mounted on a wall SEE ALSO For more information about mounting on a rack or wall surface refer to n Mounting on a Rack on page 8 19 n Mounting on a Wall Surface on...

Page 56: ...N rail Figure 2 2 2 1 DIN Rail Design l Procedure for Mounting onto a DIN Rail 1 As shown in the following figure insert one side of the unit the side without the latches onto the DIN rail Latch Figur...

Page 57: ...DIN rail and then secure it in place with the fasteners To remove the board take the fasteners off and then remove the terminal board from the DIN rail n Mounting on a Wall Surface The following figur...

Page 58: ...Screw Installation Dimensions for the SBA4D SBT4D and SBR4D 140 0 5 150 5 Device Mounting Area 2 M4 screw holes Unit mm 40 5 93 5 Figure 2 2 2 8 Screw Installation Dimensions for the SBD2D SBD3D and...

Page 59: ...ut by reducing 0 2 A from 8 A per 1 degree incre ment from 60 deg C DIN rail Direction a Direction b Direction c Figure 2 2 3 1 Terminal Board Installation Direction n Restrictions When Installing the...

Page 60: ...al board which has already been installed are as follows Power Cable Wiring Grounding Connecting Control Bus Cables Connecting V net Cables Connecting the Cables for Vnet IP Connecting ESB Bus Cables...

Page 61: ...signal wiring SEE ALSO For more information about power cable wiring and grounding refer to ProSafe RS Installation Guidance TI 32S01J10 01E n Connecting Power Cables to Each Device Power supply cabl...

Page 62: ...wer supply Grounding terminal Grounding terminal Figure 3 1 1 Power Distribution Unit AEP7D and Power Input Terminal SEE ALSO For more information about power distribution unit refer to 4 9 Power Dist...

Page 63: ...to grounding terminal 3 Put back the protective cover after the wiring is completed Power supply module front view L N Power supply module side view Claw for locking protection cover Protective cover...

Page 64: ...SEE ALSO For more information about connecting power cable to fan unit refer to 4 8 Node Fan Unit on page 4 23 3 1 Power Cable Wiring 3 5 IM 32Q06C10 31E 4th Edition Jan 30 2015 00...

Page 65: ...ounding terminals to ground the devices Pull down the grounding wire through the tray and from the right side of the rack Ground the grounding terminal to the protective grounding system The thickness...

Page 66: ...Safety Node Unit Grounding wire Connect to a protective grounding system Grounding terminal Figure 3 2 3 Grounding of Unit for Optical Bus Repeater Module Grounding terminal Grounding wire Connect to...

Page 67: ...bes how to connect a control bus cable to the safety control unit The con trol bus that is connected to the SCS can be either a V net or a Vnet IP depending on the SCS type 3 3 Connecting Control Bus...

Page 68: ...unit Always connect bus 1 to bus 1 or bus 2 to bus 2 on the safety control units In the V net wiring if the V net coupler unit for the safety control unit is the terminus in stall a V net terminator o...

Page 69: ...ve the bus 1 communication switch on the V net coupler unit to the DSBL position 2 Connect the V net cable 10BASE 2 to the V net branch connector BNC connector on the V net coupler unit using bus 1 3...

Page 70: ...le to connect CN3 of coupler unit to BUS1 connector on right side pro cessor module Use the bus2 cable to connect CN2 of coupler unit to BUS2 connector on left side pro cessor module Use the bus2 cabl...

Page 71: ...s V net cable 10BASE 5 V net cable 10BASE 2 BNC type connector N type connector Figure 3 3 1 4 Adapter for Connecting the V net Cable 10BASE 2 with V net Cable 10BASE 5 l Using the Control Bus Convert...

Page 72: ...of V net is within the limit n Attaching Clamp Filters Ferrite Cores After completing the V net cable 10BASE 5 cable connection attach the clamp filters inclu ded with the product to the V net cables...

Page 73: ...Cable fastener Fasten with the cable fastener Lock the two hooks Figure 3 3 1 7 Attaching a Clamp Filter 2 Fit the V net cable into the cylindrical gap in the opened clamp filter 3 Close the clamp fil...

Page 74: ...cks 2 There are two types of metal blocks built in claw type and separate claw type For the separate claw type metal block insert the claw to the metal block 3 As indicated in the figure use the two m...

Page 75: ...Connecting V net Grounding Unit IMPORTANT Make sure that the metallic blocks do not come into contact with any conductor having a po tential different from that of the destination of the grounding ca...

Page 76: ...ule from the safety control unit n Cable Wiring for Vnet IP The following figure shows the wiring of Vnet IP for connecting a safety engineering PC and a safety control unit L2SW for Bus 2 SCSP2 SCSP1...

Page 77: ...e processor module with the cables connected to it Mounting the processor module while the system is running You can mount the processor module after connecting the cables to it Bus cable Bus connecto...

Page 78: ...3 4 Connecting ESB Bus Cable This section describes the connections of ESB bus cables and fiber optic cables 3 4 Connecting ESB Bus Cable 3 19 IM 32Q06C10 31E 4th Edition Jan 30 2015 00...

Page 79: ...control unit is at one end of the ESB bus and it has a branch connector with built in ESB bus terminator Connect an ESB bus interface module that has a branch connector with built in ESB bus ter minat...

Page 80: ...us2 is less than 10 m each SSB401 having branch connector with built in ESB bus terminator ESB bus cable YCB301 Screw tightening torque 0 3 N m ESB bus coupler module SEC401 ESB bus coupler module SEC...

Page 81: ...km to 50 km Mix of combination of SNT401 and SNT501 and that of SNT411 and SNT511 Stage with a combination of SNT401 and SNT501 maximum 5 km Stage with a combination of SNT411 and SNT511 maximum 50 km...

Page 82: ...safety control unit SSC10S SSC10D are shown as follows The same connection can be applied to SSC60S SSC60D and SSC50S SSC50D Mount the ESB bus coupler module SEC401 on the safety control unit SSC10S...

Page 83: ...mounted onto safety control unit and safety node unit each Both ends of the ESB bus should be terminated on each level The following figure shows an example of this connection Mount the ESB bus coupl...

Page 84: ...unit SSC10S SSC10D mount the optical ESB bus repeater master module SNT401 on the unit for optical bus re peater module SNT10D connect the SEC401 and the SNT401 with the ESB bus Mount the ESB bus int...

Page 85: ...1 ESB bus Total transmission distance Max 10 m SNT10D Connector unit with terminator for ESB bus Figure 3 4 2 3 Chain Type Using Unit for Optical Bus Repeater Module n The Number and Location of Optic...

Page 86: ...tallation refer to Model SNT10D Unit for Optical Bus Repeater Module GS 32Q06K11 31E l Safety Control Unit SSC60S SSC60D SSC50S SSC50D SSC10S SSC10D I O1 I O2 I O3 I O4 I O5 I O6 Figure 3 4 2 4 Safety...

Page 87: ...gure 3 4 2 6 Unit for Optical Bus Repeater Module SNT10D Slots for optical ESB bus repeater modules Slots I O1 to I O8 B1 B2 You can use slots I O1 to B2 Use an odd number slot and the next even numbe...

Page 88: ...y control unit and safety node units are explained Power Supply Module Processor Module ESB Bus Coupler Module ESB Bus Interface Module Optical ESB Bus Repeater Module V net Coupler Unit External Inte...

Page 89: ...inal This terminal receives the specified power supply voltage L Line N Neutral Grounding terminal For grounding SEE ALSO For more information about removing power supply module refer to 7 2 2 Replaci...

Page 90: ...om the safety control unit l SCP401 RCV 1 2 SND 1 2 1 2 3 4 5 6 7 8 HRDY RDY CTRL COPY BUS1 BUS2 START STOP START STOP BATTERY BATTERY ON OFF PORT DOM STA CN1 RCV 1 2 SND 1 2 1 2 3 4 5 6 7 8 HRDY RDY...

Page 91: ...X DOMN PORT STA ON OFF START STOP BATTERY ON OFF START STOP BATTERY ON OFF CN1 DOMAIN NO STATION NO P 1 0 0 MSB LSB P MSB LSB RCV SND SYNC HRDY RDY 1 2 1 2 1 2 1 2 1 2 3 4 5 6 7 8 CTRL COPY RCV SND SY...

Page 92: ...mbient temperature is less than 30 degree Celsius The part number of battery pack is S9185FA Recommended replacement cycle of battery Changes according to the ambient temperature as follows Three year...

Page 93: ...tically copies the program of the control side processor module When copy is completed the lamp turns off It is always off in the basic safety control unit non redundant configuration RCV Indicates th...

Page 94: ...bits of the front setting switch 6 bit DIP switch are off These lamps are indicating Operating Mode and error status When the DOMN bit of the front setting switch 6 bit DIP switch is on Displays the d...

Page 95: ...OP switch Maintenance connector Battery ON OFF switch Front setting switch 6 bit dipswitch Figure 4 2 3 3 SCP451 Setting Switch START STOP This maintenance switch is used for forcing the processor mod...

Page 96: ...US LED indication If the station number is set as 5 10000101 P MSB LSB 0 1 If the station number is set as shown in the right side figure the LED displays as follows the numbered bits are lit 1 6 8 1...

Page 97: ...omain number Fixed to 0 Parity of the domain number odd parity Bit number Figure 4 2 3 5 Domain Number Setting Switches Table 4 2 3 2 Domain Number and DIP Switch Positions Domain num ber 1 2 3 4 5 6...

Page 98: ...in the following figure the switch is tilted toward the right MSB Most Significant Bit LSB Least Significant Bit 0 1 6 5 4 3 2 1 7 8 P Station number Station number parity odd parity Bit number MSB LS...

Page 99: ...3 64 Bit 1 1 1 1 0 0 1 1 0 0 1 0 Bit 2 0 0 0 0 0 0 0 0 0 0 1 Bit 3 0 0 0 0 1 1 1 1 1 1 0 Bit 4 1 1 1 1 0 0 1 1 1 1 0 Bit 5 0 0 1 1 0 0 1 1 1 1 0 Bit 6 0 0 1 1 0 0 1 1 1 1 0 Bit 7 0 1 1 1 0 0 0 0 1 1 0...

Page 100: ...nector LOWER ESB Bus Cable Connector UPPER Note If a connector is not used it should be covered with an attached connector cap Figure 4 3 2 SEC402 l LED Display SEC401 RCV When receiving ESB bus commu...

Page 101: ...l ESB Bus Cable Connector This connector is used for ESB bus cable YCB301 4 3 ESB Bus Coupler Module 4 14 IM 32Q06C10 31E 4th Edition Jan 30 2015 00...

Page 102: ...ESB interface is operating normally otherwise it is turned off SEL This LED flashes during data transmission to an I O module otherwise it is off RSP This LED flashes during data reception from an I O...

Page 103: ...rs by setting the DIP switches as fol lows Setting DIP switches 0 In the state shown in the following figure the switch is tilted toward the left 1 In the state shown in the following figure the switc...

Page 104: ...Name Description SNT401 SNT411 Optical ESB bus repeater master mod ule Mountable units Safety control unit SSC10S SSC10D SNT401 SSC60S SSC60D SSC50S SSC50D SNT401 SNT411 Safety node unit Unit for opti...

Page 105: ...een lamp turns on OPT RCV 1 OPT SND 1 If the optical transmission frame is received or sent the green lamp turns on NODE 1 If the DIP switch 1 is set to 1 Node the green lamp turns on l DIP switch 1 0...

Page 106: ...Type SSMA 9 3 125 or IEC 60793 2 50 Type B1 1 Number of cores 2 core Max length 50 km SNT411 and SNT511 5 km SNT401 and SNT501 1 When using SNT411 and SNT511 modules if any of the SNT411 or SNT511 mo...

Page 107: ...er Unit l V net Branch Connector V net branch connector is used for the connection of V net cables 10BASE 2 l V net Coupler Cable Connector When connecting the V net coupler unit and processor module...

Page 108: ...RX SG RX RX SG CN1 CN1 TM1 Shield connecting screw terminal Connector for node fan unit Figure 4 7 1 External Interface Unit l External Interface Unit for Standard Type Safety Control Unit The extern...

Page 109: ...onization of SOE Sequence Of Event The RS 422 port connector block receives the IRIG B signals IRIG B 000 from GPS and the IRIG B signals are converted from RS 422 level to TTL level Cable connection...

Page 110: ...ls When the ambient temperature is higher than 35 degree C or when the other fan is ab normal the fan revolves at high speed When a fan revolves at an abnormally very low speed the abnormality can be...

Page 111: ...cing fan unit refer to 7 7 2 Replacing Node Fan Unit on page 7 37 For more information about replacing fuse for fan power supply unit refer to n Replacing Fuse for Fan Power Supply Unit on page 7 38 F...

Page 112: ...d odd number connectors are the power distribution connectors In the dual power supply configuration one power supply connected to TM1 terminal is dis tributed to the CN1 and odd number distribution c...

Page 113: ...urce M4 screws Positive Negative l Grounding Terminal A terminal for connecting grounding wire M4 screw l AC Power Distribution CN1 to CN7 connectors are used for distributing the AC power input from...

Page 114: ...Power supply terminals DC Power supply terminals N L Power distribution connector Power supply terminals Grounding terminal Power distribution connector Power supply terminals Grounding terminal Figu...

Page 115: ...devices to the terminals of I O modules connecting through the terminal boards using signal cables and connectors or using the user prepared MIL ca bles This chapter describes how to apply pressure cl...

Page 116: ...en connecting field devices to I O modules via terminal boards signal cable interface adapters are required Connection via MIL connectors Use MIL cables prepared by user to connect to I O modules dire...

Page 117: ...nt connections direct wiring or using terminal boards and so on SEE ALSO For more information about combinations of I O modules and terminal blocks and combinations of communi cation modules and commu...

Page 118: ...onnection via MIL connectors IMPORTANT It is recommended to use twisted pair batch shielded cables for analog inputs in order to prevent induced noise A pitch of 50 mm or less for the twisted pair cab...

Page 119: ...Dual redundant pressure clamp terminal block for digital I O 16 channel n External View of Terminal Blocks One I O module can be connected with one single type pressure clamp terminal block Two adjac...

Page 120: ...als without Sleeves Table 5 2 1 2 Wiring to Pressure Clamp Terminals without Sleeves Cable thickness mm2 Peel off length mm 0 5 to 2 AWG20 to 14 11 l Wiring to Pressure Clamp Terminals with Sleeves Ta...

Page 121: ...he pressure clamp terminals and make sure they are securely installed It is recommended to use a driver that conforms to the DIN 5264B standard The stand ard requires a screwdriver with a thickness of...

Page 122: ...cted via signal cable interface adapters By an optional order for the signal cable the cable connector with a prevention pin of false insertion is available CN1 SDV144 SAI143 CN1 Dedicated signal cabl...

Page 123: ...nnector 40 pin connector 40 pin connector 50 pin connector 50 pin connector 12 pin connector 12 pin connector AKB652 Cable AKB611 Cable 50 pin connector 50 pin connector Figure 5 2 2 2 Type of Signal...

Page 124: ...About 25 5 8 or more 5 9 or more Only SED2D 1 This type of ring terminals are mainly applied for the cables in the range of 0 25 to 1 65 mm2 It is necessary to check the specifications from the vender...

Page 125: ...to Pressure Clamp Terminals without Sleeves Table 5 2 3 2 Wiring to Pressure Clamp Terminals without Sleeves Cable thickness mm2 Peel off length mm 0 5 to 2 5 AWG20 to 14 8 l Wiring to Pressure Clamp...

Page 126: ...ed deep into the pressure clamp terminals and make sure they are securely installed Using a driver which conforms to the DIN 5264B standard a screwdriver with a thickness at the tip of 0 6 mm and a bo...

Page 127: ...r cover is sold separately SCCC01 for flat ribbon cable SCCC02 for discrete wire cables DI DO cables MIL connector Connector cover Figure 5 2 4 1 MIL Cable Connection If the MIL cable has a shield wir...

Page 128: ...n methods 1 Pressure clamp terminal Terminal board MIL cable SAI143 Yes Yes Yes SAV144 Yes Yes Yes SAT145 Yes SAR145 Yes SAI533 Yes Yes Yes 1 Yes Connection possible n Terminal Numbers and Pin Numbers...

Page 129: ...L connector 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 No Connection 4 2 3 1 A1 Pressure clamp terminal A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13...

Page 130: ...6 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 CH15 CH16 4 2 3 1 Figure 5 3 1 1 SAI143 External Connection n Cable Connection of SAI143 Analog Input Mo...

Page 131: ...IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 N C N C CBSE 1 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 N C N C N C N C IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN1...

Page 132: ...C OUT3 N C OUT4 N C OUT5 N C OUT6 N C OUT7 N C OUT8 N C N C N C CBSE 1 OUT1 N C OUT2 N C OUT3 N C OUT4 N C OUT5 N C OUT6 N C OUT7 N C OUT8 N C N C N C N C N C OUT1 N C OUT2 N C OUT3 N C OUT4 N C OUT5...

Page 133: ...1 SEA4D Terminal Board l When Connecting SAI143 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A IN1A IN2A IN3A IN4A IN5A IN6A IN7A IN8A IN9A IN10A IN11A IN12A IN13A IN14A IN15A IN16A N...

Page 134: ...IN16A IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B IN9B IN10B IN11B IN12B IN13B IN14B IN15B IN16B 1B Signal Name Signal Name 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B Terminal No Figure 5 3 4 6...

Page 135: ...odule CN1 CN2 1B 2B 3B 4B 5B 6B 7B 8B 1C 2C 3C 4C 5C 6C 7C 8C 9B 10B 11B 12B 13B 14B 15B 16B 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 9C 10C 11C 12C 13C 14C 15C 16C Connect to both the C...

Page 136: ...5 4 1 Digital Input Output Module and Field Wiring Connection Methods Digital input output module Field wiring connection methods 1 Pressure clamp terminal Terminal board MIL cable SDV144 Yes Yes Yes...

Page 137: ...44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 14 12 13 11 A1 Pressure clamp terminal A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 B1...

Page 138: ...ormation about digital input output module circuit diagrams refer to n Digital Input Output Modules on page 5 49 5 4 Signal Cable Connection to Digital Input Output Modules 5 24 IM 32Q06C10 31E 4th Ed...

Page 139: ...IN14 IN15 IN16 N C N C CBSE 1 DC1 DC2 DC3 DC4 DC5 DC6 DC7 DC8 DC9 DC10 DC11 DC12 DC13 DC14 DC15 DC16 COM COM COM 24V DC 24V DC 24V DC 24V DC 24V DC COM 2 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11...

Page 140: ...UT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 N C N C N C N C N C N C N C N C COM COM COM 24V DC 24V DC 24V DC 24V DC 24V DC COM 2 COM1 COM2 COM3 COM4 COM5 COM6 COM7 COM8 N C N C N C N C N C N C N C N C COM COM C...

Page 141: ...COM15 COM16 N C N C CBSE 1 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 COM COM COM 24V DC 24V DC 24V DC 24V DC 24V DC COM 2 COM1 COM2 COM3 COM4 COM5 COM6 CO...

Page 142: ...R2 CN5 CN6 POWER FUSE R1 CN3 CN4 POWER FUSE L2 CN1 CN2 POWER FUSE L1 1A 2A 3A 4A NC NC NC NC 1B 2B 3B 4B NC NC NC NC 1A 2A 3A 4A NC NC NC NC 1B 2B 3B 4B NC NC NC NC 1A 2A 3A 4A NC NC NC NC 1B 2B 3B 4B...

Page 143: ...Input Output Module TM1 TM2 Connect to both the CN1 and CN2 or the CN3 and CN4 connectors if the I O modules are used in a dual redundant configuration Fuses 10A 2 Pieces Figure 5 4 4 5 SED4D Termina...

Page 144: ...4A NC NC ALM NC R1 TM2 TM1 1B 2B 3B 4B NC NC ALM NC 1A 2A 3A 4A NC NC ALM NC L2 1B 2B 3B 4B NC NC ALM NC 1A 2A 3A 4A NC NC ALM NC L1 CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 POWER 1A 2A 3A 4A 1B 2B 3B 4B FUSE...

Page 145: ...5A READY Connect to both the CN1 and CN2 connectors if the I O modules are used in a dual redundant configuration Fuses 15A 2 Pieces Figure 5 4 4 11 SBD2D Terminal Board l When Connecting SDV521 24 V...

Page 146: ...V DC Power Supply Required Use the SBD3D A1 48 V DC 1A 2A 3A 4A 5A 6A 7A 8A OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 COM1 COM2 COM3 COM4 COM5 COM6 COM7 COM8 1B 2B 3B 4B 5B 6B 7B 8B 48V DC COM 48V DC CO...

Page 147: ...ber l When Connecting SDV541 24 V DC Power Supply Required 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16...

Page 148: ...n external device acts as a Modbus master and SCS acts as a Modbus slave in the former while external devices act as Modbus slaves and SCS acts as a Modbus master in the latter This section explains h...

Page 149: ...SD Send Data Output 4 ER Equipment Ready Output 5 SG Signal Ground Signal ground 6 DR Dataset Ready Input 7 RS Request to Send Output 8 CS Clear to Send Input 9 N C l RS 232C Cable and Modem Although...

Page 150: ...SG 5 CD 1 Modem External device RS 232C Modem ALR111 Figure 5 5 1 2 Cable Connection when the ALR111 and the External Device are Connected Using Mo dems l Connecting to the External Device with RS 232...

Page 151: ...ers External device Protective grounding system Sheathed cable ALR111 3 SD 2 RD 7 RS 8 CS 6 DR 4 ER Connector shell 5 SG 1 CD SD 3 RD 2 RS 7 CS 8 DR 6 ER 4 SG 5 CD 1 Figure 5 5 1 4 Cable Connection wh...

Page 152: ...de 3 2 7 8 6 5 1 4 1 FG Shield Connector shell Figure 5 5 1 5 Internal Connection of the RS 232C Interface Cable n Communication Module Signal Circuits The ALR111 communication module effectively insu...

Page 153: ...sub25 and the SG pin No 7 for D sub25 are connected to each other at the RS 232C communications connector on the external device side Also check that the FG is connected to the grounding terminal at t...

Page 154: ...at the external device in cases where pin No 1 is floating open at the external device Circuit FG Grounding terminal FG 7 1 SG SG FG Open AKB131 cable or AKB132 cable To FG of the cable To a protecti...

Page 155: ...Remarks TX Send Data Non inverted TX Send Data Inverted RX Receive Data Non inverted RX Receive Data Inverted SG Signal Ground Cable wring for an external device varies with the model of the device S...

Page 156: ...device M3 terminal AKB162 RS 422 RS 485 cable Between ALR M4 terminal to external device M4 terminal n FG Connection Set up the RS 422 RS 485 shield as follows Ground the FG to the protective groundi...

Page 157: ...on resistance of 120 ohm R2 According to the instruction on the external device side 1 Connect to the grounding terminal FG of the unit where ALR121 installed Figure 5 5 2 5 1 to n Connection in 4 wir...

Page 158: ...1 Connection in 2 wire Type When ALR121 is specified for 2 wire connection by the builder TX and RX TX and RX are automatically connected within the module ALR121 TX TX RX RX SG R1 TX TX RX RX SG FG...

Page 159: ...n Connection in 2 wire Type When ALR121 is specified for 2 wire connection by the builder TX and RX TX and RX are automatically connected within the module ALR121 TX TX RX RX SG FG TX TX RX RX SG FG...

Page 160: ...cables used for connecting Ethernet communication modules are 10BASE T twis ted pair cables The connector type is RJ45 ALE111 Figure 5 5 3 1 Ethernet Communication Module 5 5 Connection of Communicat...

Page 161: ...output modules and terminal boards Analog input output module type Connectable terminal board type SAI143 SEA4D SBA4D SAV144 SEA4D SBA4D SAT145 SBT4D SAR145 SBR4D SAI533 SEA4D SBA4D l Analog Input Mo...

Page 162: ...ble Terminal board n channel number Figure 5 6 2 SAV144 Circuit Diagram l Analog Input Module SAT145 INn TC INn INn INn CBSE CBSE CBSE INn INn RJC CBSE CBSE RJC REF RJC REF Analog Input Module Termina...

Page 163: ...al cable Terminal board n channel number Figure 5 6 5 SAI533 Circuit Diagram n Digital Input Output Modules The following table shows the relationship between digital input output modules and terminal...

Page 164: ...figure shows a connection to a 19 inch rack mountable terminal board DCn INn DCn 24VDC INn COM 24VDC 24V DC COM CBSE CBSE CBSE CBSE CBSE IN Digital input module Signal cable interface adapter Signal c...

Page 165: ...SDV531 and SDV541 SDV521 has a built in signal cable interface adapter The following figure shows a connection to a 19 inch rack mountable terminal board OUTn COMn OUTn 24V DC COMn COM 24V DC 24V DC...

Page 166: ...module Signal cable interface adapter Signal cable Terminal board Figure 5 6 9 SDV521 SDV531 and SDV541 Circuit Diagram l Digital Output Module SDV526 OUTn COMn ALM ALM NA NB OUTn L N L AC100 120 V N...

Page 167: ...C COMn COM 48V DC 48V DC COM CBSE CBSE CBSE CBSE CBSE Digital output module Load Signal cable Terminal board n channel number Figure 5 6 11 SDV53A Circuit Diagram The following figure shows a connecti...

Page 168: ...SE 48V DC POWER2 48V DC COM RL READY OUTn COMn OUTn COMn Load Digital output module Signal cable Terminal board n channel number Figure 5 6 12 SDV53A Circuit Diagram 5 6 Circuit Diagrams of Input Outp...

Page 169: ...dual redundancy To perform engineering and maintenance tasks for SCSs from a SENG via V net install a VF702 in the slot of a PC installed with SENG software and connect V net cables Mod el YCB141 to t...

Page 170: ...s when a signal is sent BNC connector This connector is used to connect the V net cable to the VF702 It is necessary to connect a T type connector to this BNC connector The front panel of VF702 is sho...

Page 171: ...tting the Domain Number Unless other specified all bits are set to 0 OFF at shipment from the factory Domain is a range of stations connected by the single V net Set the domain number in the range of...

Page 172: ...0 19 0 0 0 1 0 0 1 1 20 1 0 0 1 0 1 0 0 21 0 0 0 1 0 1 0 1 22 0 0 0 1 0 1 1 0 23 1 0 0 1 0 1 1 1 24 1 0 0 1 1 0 0 0 25 0 0 0 1 1 0 0 1 26 0 0 0 1 1 0 1 0 27 1 0 0 1 1 0 1 1 28 0 0 0 1 1 1 0 0 29 1 0 0...

Page 173: ...0 0 5 1 0 0 0 0 1 0 1 6 1 0 0 0 0 1 1 0 7 0 0 0 0 0 1 1 1 8 0 0 0 0 1 0 0 0 9 1 0 0 0 1 0 0 1 10 1 0 0 0 1 0 1 0 11 0 0 0 0 1 0 1 1 12 1 0 0 0 1 1 0 0 13 0 0 0 0 1 1 0 1 14 0 0 0 0 1 1 1 0 15 1 0 0 0...

Page 174: ...ation number DIP switch bit number 1 2 3 4 5 6 7 8 33 1 0 1 0 0 0 0 1 60 1 0 1 1 1 1 0 0 61 0 0 1 1 1 1 0 1 62 0 0 1 1 1 1 1 0 63 1 0 1 1 1 1 1 1 64 0 1 0 0 0 0 0 0 6 2 Setting Control Bus Interface C...

Page 175: ...e VF702 in the corresponding slot and fix it to the slot 5 Put back the cover of the PC 6 Write the station address on the label that comes with the VF702 and stick it on the front or another easy to...

Page 176: ...or to terminate Figure 6 4 1 Connecting V net Cables with T type connectors VF702 n Installing the Insulation Sheets After the V net cable is connected to the VF702 cover the T type connector with an...

Page 177: ...Insulation sheets T type connector Figure 6 4 2 Installing Insulation Sheets 6 4 Connecting V net Cables to the Control Bus Interface Card 6 9 IM 32Q06C10 31E 4th Edition Jan 30 2015 00...

Page 178: ...n address seal attached to the VF702 Stick the seal at the front side of the computer where the VF702 is installed or any other place that can be easily noticed STATION ADDRESS DOMAIN NO STATION NO Fi...

Page 179: ...amp Vnet IP connector BUS 1 side RDY lamp BUS 2 side BUS1 RCV SND RDY BUS2 RCV SND U H F MODEL VI702 STYLE S1 Figure 6 6 1 Vnet IP Interface Card VI702 IMPORTANT Note the following points when install...

Page 180: ...mber and station number with the following DIP switches 0 P P DOMAIN LSB MSB LSB MSB SW1 STATION SW2 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Station number setting switch Domain number setting switch Bit numb...

Page 181: ...Positions Domain number DIP switch bit number 1 2 3 4 5 6 7 8 1 0 0 0 0 0 0 0 1 2 0 0 0 0 0 0 1 0 3 1 0 0 0 0 0 1 1 4 0 0 0 0 0 1 0 0 5 1 0 0 0 0 1 0 1 6 1 0 0 0 0 1 1 0 7 0 0 0 0 0 1 1 1 8 0 0 0 0 1...

Page 182: ...60 MSB Most Significant Bit highest order bit LSB Least Significant Bit lowest order bit Station number parity 1 bit odd parity Bit number MSB Figure 6 7 4 DIP Switches for Setting Station Numbers Tab...

Page 183: ...d is the action mode switch Use the card with all the bits of this DIP switch set to OFF factory set defaults The meaning of DIP switch bits are as follows O F F 2 1 3 4 A B C D Bit number Figure 6 7...

Page 184: ...tallation according to the following procedure 1 Turn off the power of the PC For safety remove the power plug from the outlet 2 Correctly set the DIP switches for the domain number station number and...

Page 185: ...ows started it is necessary to shutdown and switch off the computer and start the computer for BIOS setting again 11 Wait for about a minute after BIOS setting panel appears 12 Turn off the power of t...

Page 186: ...ress seal attached to the VI702 And then stick the seal at the front side of the computer where the VI702 is installed or any other place that can be easily noticed STATION ADDRESS DOMAIN NO STATION N...

Page 187: ...connecting or disconnecting the cards cables or connectors only if it is described in this document In general you must switch off the power before re placing connecting or disconnecting the cards cab...

Page 188: ...g resistor then ground the wrist strap When working on the bench place the parts on a conductive sheet grounded via a 1 M ohm resistor and wear wrist strap Keep static chargeable plastic materials awa...

Page 189: ...ng SND 1 2 Control bus1 bus2 send status 1 Not sending SYNC SCP401 Synchronizes with V net clock or IRIG B clock Cannot syn chronize with V net clock or IRIG B clock SCP461 SCP451 Synchronizes with Vn...

Page 190: ...al ACT Performing input output Not performing DX Set to dual redundant oper ation Set to single operation Digital input output modules 1 to 16 ch Input output ON Input output OFF 1 to 8 ch Output ON O...

Page 191: ...IOM SDV531 1 SDV144 3 SDV144 4 SAI143 5 SAV144 6 SDV531 7 CPU PSU L PSU R Item Data Item Data SCS Status CPU Status Operating Mode Security Level Number of Forcing Ready Ready Running 2 0 Station Nam...

Page 192: ...be removed and installed without turning off the power supply to the safety control unit The detailed procedures for the following modules are explained V net Coupler Unit Power Supply Module Process...

Page 193: ...3 9 n Procedure for Installing V net Coupler Unit 1 Turn the communication switch ENBL DSBL on the coupler to be installed to DSBL po sition 2 Put the branch connector to the V net coupler unit with...

Page 194: ...SSB401 module and the related ESB bus and devices It does not harm communication either Prevention The power supply modules should be kept in dual redundant configuration Restoration If the abnormali...

Page 195: ...distribution unit of Yokogawa is used the power of the power supply module can be supplied by connecting the power cable to the power distribution unit Base unit Power supply module Figure 7 2 2 1 Re...

Page 196: ...FF indicates that the module is in standby state If the LED is ON push the START STOP switch to make it OFF 2 Disconnect the V net coupler cable at the front side of the processor module And promptly...

Page 197: ...om the front of the processor module For replacement of the processor module there is no need to disconnect the cables from the Layer2 Switch l Overview of Installation Procedures IMPORTANT When you i...

Page 198: ...cessor module is not redundantly configured you need to perform master database offline download l Procedure to Erase Processor Module Internal Settings For the ProSafe RS system that is not integrate...

Page 199: ...STOP switch on the processor module to stop the module and make sure that the HRDY LED is OFF 6 Keep the processor module at this status for about a minute 7 Remove the processor module from the base...

Page 200: ...B bus coupler module As a guideline the screw tightening torque should be approximately 0 5 N m Install the ESB bus coupler module following the steps of the Procedure for Removing ESB Bus Coupler Mod...

Page 201: ...e should be approximately 0 5 N m Install the ESB bus interface module following the steps of the Procedure for Removing ESB Bus Interface Module in the reverse order 1 Set the ESB address of the ESB...

Page 202: ...the steps of the Procedure for Removing Optical ESB Bus Repeater Master Module in the reverse order 1 Screw the connector unit for ESB bus to the optical ESB bus repeater master module 2 Fix the uppe...

Page 203: ...ule 2 Use the screws at the upper and lower part of the connector to fasten the cable connec tor The torque to fasten the screws on ESB bus connector is about 0 3 N m 3 Install the optical ESB bus rep...

Page 204: ...l the nodes and I O modules by Bus 2 is working properly 2 Disconnect the ESB bus cable from the ESB bus coupler module SEC402 SEC401 or ESB bus interface module SSB401 of Bus 1 3 Exchange the ESB bus...

Page 205: ...p the cable to prevent dust infiltration 2 Exchange the fiber optic cables 3 Uncap the fiber optic cable and connect it to the optical ESB bus repeater module The connector that connects the fiber opt...

Page 206: ...cing Input Output Modules In this section installation and maintenance as well as replacement of the I O modules are explained 7 3 Replacing Input Output Modules 7 20 IM 32Q06C10 31E 4th Edition Jan 3...

Page 207: ...F lock the module from the I O Lock Window or set the output value by application logic 2 Remove the front cable or the terminal block 3 Loosen the screws that fix the module then pull out the module...

Page 208: ...tep 2 Replace the module using the same procedure as replacing a standby module As described in previous section Replacing the Standby Module of a Pair of Dual Re dundantly Configured Modules IMPORTAN...

Page 209: ...ace at the upper part and one place at the lower part of the I O module 3 Pull the I O module forward and remove it from the base unit l Installation Procedure 1 Install the I O module following the s...

Page 210: ...re 1 Check the LED displays of the pair of I O modules in dual redundant connection to see that the STATUS and DX LEDs are lit for both modules and ACT is lit for only one of them 2 Remove the four sc...

Page 211: ...7 3 2 3 Connection of Dual Redundant Connection Cables In case the left ACT LED is not lit In case the right ACT LED is not lit Figure 7 3 2 4 Removing Dual Redundant Connection Cables SEE ALSO For mo...

Page 212: ...as follows n Procedure 1 Make sure that the contact input does not have short circuit 2 Pull out the fuse to be replaced Using a long nose pliers can easily pull out the fuse 3 Before putting the new...

Page 213: ...nit to be replaced 3 While the ESB bus cable is connected remove the branch connector unit for ESB bus from the SSB401 for ESB bus 1 4 Make sure on the SCS state management window that there is no abn...

Page 214: ...make sure that Bus 2 is normal 3 Find the last node of Bus 1 and then separate the ESB bus branch connector with built in terminator from the ESB bus interface module SSB401 without disconnecting the...

Page 215: ...to work on Bus 2 of the ESB bus 13 On the SCS State Management window make sure that both ESB buses are working properly 14 Install the I O modules to the added node and then turn on the power supply...

Page 216: ...ke sure that Bus 2 is normal 9 Find the last node of Bus 1 and then separate the ESB bus branch connector with built in terminator from the ESB bus interface module SSB401 without disconnecting the ca...

Page 217: ...information about installing I O modules and mounting the terminal blocks refer to 7 3 2 How to Replace Input Output Modules on page 7 23 7 6 Removing Safety Node Unit 7 31 IM 32Q06C10 31E 4th Editio...

Page 218: ...periodical replacement The following table shows the recommended part replacement cycles for preventive maintenance Table 7 7 1 Periodic Replacement Parts Having Defined Life Spans Part name Part num...

Page 219: ...ture of 40 deg C or lower on average SFP optical module 3 No 2 Recommended replacement period Every four years if in a G3 environ ment 1 The replacement cycle for batteries includes the period during...

Page 220: ...date of the battery varies with the ambient temperatures START STOP BATTERY RCV 1 2 SND 1 2 1 2 3 4 5 6 7 8 HRDY RDY CTL COPY BUS1 BUS2 ON OFF Processor module Battery expiration date label BATTERY L...

Page 221: ...lf locking elastic clip When pulling out the connec tor it is necessary to push the clip to unlock it 4 Pull out the battery starlight TIP This is an explanation about the new EU Battery Directive DIR...

Page 222: ...k Figure 7 7 1 3 Replacement of Battery 2 Connect the battery cable to the connector Make sure the connection is firm and the red wire is facing upward 3 Turn the battery ON OFF switch to ON position...

Page 223: ...s case the fan unit should be replaced one by one do not stop the two units at the same time The fan unit should be cautiously installed make sure that there is no impact on the other unit Wind direct...

Page 224: ...without stopping the system 1 Pull out the fuse to be replaced It may not be easy to remove by a hand however with a radio pliers the fuse can be easily removed 2 Before putting the new fuse make sure...

Page 225: ...oute Power supply output connector Power supply input terminals Screws Figure 7 7 2 4 Power Cable Route of Power Supply Unit for Fan Unit l Procedure of Replacing Power Supply Unit for Fan Unit 1 Disc...

Page 226: ...mark SED2D Fuse A1583EF 250 V 15 A SED3D SED4D Fuse A1618EF or A1034EF 250 V 10 A SWD2D Fuse S9536VK 250 V 3 2 A S9533VK 250 V 1 A SBD2D Fuse A1602EF 250V 15A for style S1 S9504VK 250V 15A for style S...

Page 227: ...Insert the fuse holder cap into the fuse holder 3 Press the fuse holder cap into the fuse holder while rotating it clockwise with a flathead screwdriver Figure 7 8 2 Installing Fuses 7 8 Replacing Par...

Page 228: ...he relays operational display lights and terminals on the relay output board correspond with the number of outputs The 19 inch rack mountable relay board has a readback interface The relay output stat...

Page 229: ...owing precautions IMPORTANT Prepare a 24 V DC power supply in order to drive the relays When connecting signal wires to the adjacent terminals the insulation covers of the ring terminals should not ov...

Page 230: ...or Digital Input Module Connector Redundant Relay Power Supply Terminals Grounding Terminal Figure 8 2 1 Parts and Names on the 19 Inch Rack Mountable Relay Board SRM53D CN1 CN2 POWER1 POWER2 FUSE1 25...

Page 231: ...8 3 Cable Connection This section explains how to connect cables from a digital I O module to the field equipment 8 3 Cable Connection 8 4 IM 32Q06C10 31E 4th Edition Jan 30 2015 00...

Page 232: ...adapter Signal cable Relay Board Figure 8 3 1 1 Cable Connection IMPORTANT For the connectors with no cable connected it is necessary to put the connector caps so as to protect the pins of the connec...

Page 233: ...M1 1 8 TM2 1 8 Readback CN3 CN4 redundancy CN4 CN5 SDV531 TM2 1 8 CN5 CN6 redundancy CN6 The following table shows the relations among the relay numbers the field terminals the digi tal output module...

Page 234: ...back sta tus 1 OFF OFF 2 OFF Open ON Close ON ON ON Close OFF Open 1 The output contacts are A type NO Normally Open and SDV144 status contacts are B type NC Normally Close 2 If the ON pulse diagnosis...

Page 235: ...h11 ch11 ch11 ch11 12 TM2 12A 12B ch12 ch12 ch12 ch12 13 TM2 13A 13B ch13 ch13 ch13 ch13 14 TM2 14A 14B ch14 ch14 ch14 ch14 15 TM2 15A 15B ch15 ch15 ch15 ch15 16 TM2 16A 16B ch16 ch16 ch16 ch16 1 The...

Page 236: ...e 8 3 1 8 Relay Numbers Field Terminals Channel Numbers Relay number 1 Field terminal CN1 CN2 SDV541 channel number SDV541 1 1A 1B ch1 ch1 2 2A 2B ch2 ch2 3 3A 3B ch3 ch3 4 4A 4B ch4 ch4 5 5A 5B ch5 c...

Page 237: ...r protection Contact Inductive Load Such as Electric Magnetic Valve DC Power Power Contact Power Inductive Load AC Power External Circuits System External Circuits System R C Diode Figure 8 3 2 1 Spar...

Page 238: ...w mm Hole diame ter mm Ring outside diameter mm Ring terminal length mm Insulation covering in side diameter mm Dimension C mm 1 25 4 4 3 or more 8 2 or less About 21 3 6 or more 7 0 or more 2 0 4 4 3...

Page 239: ...and Signal Names CAUTION The and of TM3 terminals are used for connecting the power supply Before wiring is started the protective cover for the terminals needs to be removed And the cover should be p...

Page 240: ...A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2A 3A 4A 5A 6A 7A 8A 1B 2B 3B 4B 5B 6B 7B 8B 9A 10A 11A 12A 13A 14A 15A 16A 9B 10B 11B 12B 13B 14B 15B 16B Figure 8 3 3 6 SBM54D relay board 1A 2A 3A 4A 5A 6A...

Page 241: ...When power supply fails or any of the fuses fails the output from READY terminals will be de energized i e the contact becomes opened If an external relay is used a surge absorber should be used for n...

Page 242: ...CBSE CBSE COM8 24VDC COM OUT1 COM1 OUT8 COM8 24VDC COM OUT1 COM1 1 8 1 16 1 16 OUT8 CBSE CBSE CBSE COM8 24VDC 24VDC 24VDC COM COM DC 1 DC 1 IN1 IN1 DC 16 DC 16 IN16 IN16 COM OUT1 COM1 OUT8 COM8 8B 8A...

Page 243: ...OUT9 COM9 9 16 1 16 1 16 OUT16 CBSE CBSE CBSE COM16 24VDC 24VDC COM COM DC 1 DC 1 IN1 IN1 DC 16 DC 16 IN16 IN16 OUT9 COM9 OUT16 COM16 16B 16A 9B 9A 8B 8A 1B 1A TM2 TM1 External Power Supply Relay uni...

Page 244: ...E CBSE CBSE CBSE 24V DC POWER2 24V DC COM RL READY nA nB OUTn COMn RL Relay board SDV541 Signal cable interface adapter Signal cable n channel number Figure 8 4 3 SBM54D Circuit Diagram 8 4 Circuit Di...

Page 245: ...must switch off the power before re placing connecting or disconnecting the cards cables or connectors WARNING Use a vacuum cleaner or dry soft cloth to clean the devices During maintenance use a wris...

Page 246: ...r more cable area 100 mm or more cable area System cable Cable tray Wall mountable Rack mountable 100 mm or more cable area DIN rail mountable DIN rail Figure 8 5 1 1 System Cable Area n Mounting on a...

Page 247: ...l dimensions shown in the following figure 482 6 465 1 1 6 6 35 0 2 6 35 0 2 Mounting Area Unit mm 165 1 0 4 177 8 M5 screw 4 positions 8 75 Figure 8 5 1 3 Wall Surface Mounting Dimensions Fix on a wa...

Page 248: ...igure 8 5 1 6 Mounting onto a DIN rail 2 2 SEE ALSO For more information about installation direction for DIN rail mountable terminal boards refer to n Terminal Board Installation Direction on page 2...

Page 249: ...ners to hold it in place These fasteners are not supplied and should be purchased separately Mount the relay board on the DIN rail first and then secure it in place with the fasteners To remove the bo...

Page 250: ...OFF n Replacement Parts The following table shows the replacement parts used on the relay boards Table 8 5 2 2 List of Relay Board Replacement Parts Model Part name Part number Remarks SRM53D SRM54D F...

Page 251: ...SC50S and SSC50D Safety Control Unit Duplexed Safety Control Unit CAUTION The Customer Maintenance Parts List CMPL is provided as a reference for ordering maintenance parts Customers should not assemb...

Page 252: ...To A To B To C To E To D 15 16 16 15 17 12 11 11 7 13 3 2 1 C B A 18 19 19 27 Accessory 11b 7a 7b 11c 7 11d 7c 7d Figure CMPL 1 2 CMPL 1 2 All Rights Reserved Copyright 2005 Yokogawa Electric Corporat...

Page 253: ...l CPU R BUS2 Label V net BUS2 CN3 Dummy Cover Power Supply Module for 100 to 120 V AC Power Supply for 220 to 240 V AC Power Supply for 24 V DC Power Supply Cover V net Coupler Unit V net Connector Un...

Page 254: ...0 V and 220 to 240 V AC Power Supply Unit for 24 V DC Power Supply Unit Fan Assembly Insulating Bushing accessory Item Model or Part No Description Qty Node Fan Unit for wide range temperature type SS...

Page 255: ...dering maintenance parts Customers should not assemble or disassemble the products by themselves using this CMPL but should contact Yokogawa s sales agents for parts replacement YOKOGAWA assumes no li...

Page 256: ...s Interface Unit Connector Unit for ESB Bus option code CU2N Connector Unit with Terminator for ESB Bus option code CU2T Dummy Cover as required Cable Tray B H Screw with Lockwasher M3 x 6 Insulating...

Page 257: ...dering maintenance parts Customers should not assemble or disassemble the products by themselves using this CMPL but should contact Yokogawa s sales agents for parts replacement YOKOGAWA assumes no li...

Page 258: ...V AC Power Supply for 24 V DC Power Supply Cover Dummy Cover as required Cable Tray B H Screw with Lockwasher M3 x 6 Insulating Bushing 1 2 2 1 2 4 Item Model or Part No Description Qty Figure CMPL 3...

Page 259: ...Unit CAUTION The Customer Maintenance Parts List CMPL is provided as a reference for ordering maintenance parts Customers should not assemble or disassemble the products by themselves using this CMPL...

Page 261: ...for 100 to 120 V AC Power Supply for 220 to 240 V AC Power Supply for 24 V DC Power Supply Cover CPU Node External Interface Unit with fan for SSC60 style S2 or later CPU Node External Interface Unit...

Page 262: ...to 120 V and 220 to 240 V AC Power Supply Unit for 24 V DC Power Supply Unit Fan Assembly Insulating Bushing accessory Item Model or Part No Description Qty Node Fan Unit Figure CMPL 4 4 CMPL 4 4 All...

Page 263: ...munication Modules 5 46 Connector Cover for MIL Cable 1 21 Control Bus Interface Card 6 1 D Digital Input Output Modules 1 16 E ESB Bus Coupler Module 4 13 ESB Bus Interface Module 4 15 Exchange ESB B...

Page 264: ...0 Replacing Safety Node Unit 7 27 Replacing V net Coupler Unit 7 7 Routine Maintenance of Safety Control Unit 7 2 S Setting Control Bus Interface Card Station Address 6 3 Setting the Vnet IP Interface...

Page 265: ...on Description of station types has been changed Description of conformity standards has been modified Description of measurement categories has been modified 3 3 1 Description of V net grounding unit...

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