Vollrath STL-80SS Operator'S Manual Download Page 16

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Syrup Pump and Related Parts (See Figure 4)

ITEM

PART NO.

DESCRIPTION

QTY.

FUNCTION

N/A

SOFT SERVE SYRUP PUMP
ASSEMBLY

Pumps syrup from flavor bags to flavor lines.

STOESYR307

PERISTALTIC SYRUP PUMP

1 ea. Pumps syrup from flavor bags to flavor lines.

STOETUB806

1/8” SYRUP PUMP REPL TUBE

1 ea. Transports syrup through pump.

1C STOEFAS2067

SYRUP PUMP TUBE WASHER-1/4

1 ea. Secures pump tube.

1D STOEFAS2066

SYRUP PUMP CLAMP-HOSE-1/4"

1 ea. Prevents pump tube from slipping.

STOEFAS2051

ROLLED FLANGE EYELET

1 ea. Creates tension for tighter fit.

STOEFIX1036

1/4" TO 1/4" OD UNION ELBOW

1 ea. Connects syrup in tube to pump.

STOEFIX1035

1/4 TO 3/16 OD REDUCING UNION

1 ea. Connects syrup pump to flavor line out.

STOESYR944

SYRUP TUBE ASSEMBLY –
SOFT SERVE

Transports flavor from bag to pump.

STOEFIX1054

1/4” ID HOSE BARB SHUTOFF

1 ea. Connects flavor line to flavor bag.

STOESYR902

FLAVOR-IN TUBE

1 ea. Carries syrup from syrup bag to pump.

STOETUB811

TUBE-SILICONE .188X.375 PE
FB80

1 ea. Connects barb fitment to tube port.

STOEFIX1048

FITTING-1/4X1/4 BARB FB80

1 ea. Connects syrup tube to silicone tube.

STOESYR927

INTERNAL 9-TUBE ASSEMBLY

Transports syrup from bags to flavor 9-Tube
Assembly.

STOESYR900

4' 9-TUBE ASSEMBLY TUBE

Brings syrup from pump to Injector Head.

STOEROT511

LINE COUPLER NUT

Connects flavor lines to the internal
9-Tube Assembly.

STOEROT512

TUBE CONNECTOR BODY

Connects internal 9-Tube Assembly to
flavor lines.

STOEROT510

LINE COUPLER

Holds flavor lines in place.

STOEFAS2051

ROLLED FLANGE EYELET

Secures flavor lines to line coupler.

STOEMIS3023

FLAVOR LINE DUST CAP

Cover to protect end of flavor lines.

STOECAB113

FLAVORING TRAY

Houses syrup bags.

STOEELE932

PUMP & SANITIZER CABLE HARNESS

Provides power to the syrup and sanitizer
pumps.

Summary of Contents for STL-80SS

Page 1: ...A VOLLRATH DIVISION Flavor Burst Soft Serve System Striped Standard Operator s Manual Manual No 513841 ...

Page 2: ......

Page 3: ...ny s White Glove Service Phone 1 800 319 9549 Warranty Installation Form An installation form is provided with every STL 80SS system located inside the unit with this manual It is important that the operator installer completely fill out the installation documents accompanying the unit before using this system Any questions or concerns regarding the warranty should be clarified upon delivery or in...

Page 4: ...ng the Injector Assembly 27 Sanitizing the Injector System 28 Replacing the Syrup Flavors 30 Scheduled Maintenance 34 Clean In Place CIP Procedure 34 CIP Phase 1 Prep 34 CIP Phase 2 Flush 36 CIP Phase 3 Clean 37 CIP Phase 4 Reassemble 38 Refilling the Sanitizer Tank 39 Priming the Syrup System 39 Replacing Injector Head O Rings 40 Miscellaneous Cleaning Procedures 41 Cleaning the Injector Assembly...

Page 5: ... Suspension Bracket 53 Mounting the Tube Cable Casing Assemblies 56 Installing and Filling the Sanitizer Tank 58 Connecting the Unit Syrup Line 58 Power Connections and Power Up 59 Installing Flavors and Priming Syrup Lines 60 Color Touch Panel Overview 62 Quick Reference Guide for Color Touch Panel Setup 62 Testing the STL 80SS System 63 Directory of Cleaning Procedures 66 Parts Replacement Sched...

Page 6: ...ause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which t...

Page 7: ...ld be cleaned daily to ensure the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES NOTE PARTS AND PART NUMBERS MAY VARY FROM WHAT IS SHOWN AND LISTED CONTACT STOELTING COMPANY S WHITE GLOVE SERVICE IF YOU HAVE ANY QUESTIONS Phone 800 319 9549 Always follow these safety precautions when operating the ...

Page 8: ...ged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved NOTE Children shall not play with the appliance NOTE Cleaning and user maintenance shall not be made by children without supervision ENVIRO...

Page 9: ...6 PAGE INTENTIONALLY LEFT BLANK ...

Page 10: ...the flavor lines and or cables to the side of the freezer 5 STOEELE525M MALE TO MALE 48 SWITCH EXTENSION 1 Connects Touch Panel to the freezer switch 6 STOECAB113 FLAVOR TRAY 8 Houses syrup bags 7 N A FLAVOR BURST SOFT SERVE CABINET ASSEMBLY 1 Houses syrup trays and bags 8 STOESYR944 SYRUP BAG CONNECTOR ASSEMBLY 8 Transports syrup from the bag to the pumps 9 STOESAN740 SANITIZER TANK ASSEMBLY 1 Ho...

Page 11: ...8 General System Overview Figure 1 ...

Page 12: ...OOR PANEL LATCH 1 Latches front door to cabinet front 18 STOESYR927 INTERNAL 9 TUBE ASSEMBLY 1 Transports syrup from bags to flavor 9 Tube Assembly 19 STOESAN748 PERISTALTIC SANITIZER PUMP 1 Pumps sanitizer solution to flush tube and sanitizer line 20 STOESYR307 PERISTALTIC SYRUP PUMP 8 Pumps syrup from flavor bags into flavor lines 21 STOECAB155L PUMP MOUNTING STRIP 1 Support for syrup trays and ...

Page 13: ...10 Cabinet Continued Figure 2 ...

Page 14: ...s flavor lines to the internal 9 Tube Assembly 4G STOERUB602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 5 STOEINJ117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 6 STOEMIS3142 FLAVOR LINE DUST CAP FB 80 1 Covers syrup manifold when not connected 7 STOEINJ201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Injector Head 8 STOERUB601 9 POS DUCKBILL CHECK VALVE 1 P...

Page 15: ...ED CHANNEL 1 ea Covers and protects the cables and tubes of the Casing Assembly 14B STOEMIS3051 CH 6 CHANNEL MAGNET ASSEMBLY 2 ea Holds the Casing Channel to freezer panel 14C STOEFAS2040 6 32 x 1 4 PAN HEAD SCREW 1 ea Secures Casing cover to mounting brackets 14D STOEFAS2024 8 32 x 1 4 PAN HEAD SCREW 4 ea Secures the magnet assembly to the mounting brackets 14E STOEFAS2035 8 32 NUT EXT LOCK WASHE...

Page 16: ...IX1054 1 4 ID HOSE BARB SHUTOFF 1 ea Connects flavor line to flavor bag 2B STOESYR902 FLAVOR IN TUBE 1 ea Carries syrup from syrup bag to pump 2C STOETUB811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D STOEFIX1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube 3 STOESYR927 INTERNAL 9 TUBE ASSEMBLY 1 Transports syrup from bags to flavor 9 Tube Assem...

Page 17: ...14 Syrup Pump and Related Parts Figure 4 ...

Page 18: ...on through it 6B STOEFIX1051 1 4 ID HOSE BARB ELBOW 1 ea Connects to the syrup line to flush sanitizer solution through it 6C STOESYR931 CLEAR TUBING 3 ea Transports sanitizer to Pump Flush Adapter fitments 6D STOEFIX1046 FLUSH TUBE Y CONNECTOR 1 ea Splits sanitizer flush tube into two tubes 7 STOEFIX1023 3 16 X 3 16 BARB TUBE CONNECT 1 Splices together flush tubes 8 STOETUB803 17 x 1 4 LDPE TUBIN...

Page 19: ...16 Sanitizer Pump and Related Parts Figure 5 ...

Page 20: ...LE 48 SWITCH EXTENSION 1 Connects Touch Panel to the freezer switch 6 STOECAB137 A ELECTRONICS COVER 1 Protects and covers electronics microprocessor 7 STOEFAS2014 8 32 X 1 2 PAN HEAD 16 Secures various parts within the top of unit 8 STOEMIS3150 FLAVOR BURST LOGO DECALS 1 Displays Flavor Burst trademark logo 9 STOECAB156 CONNECTOR SHIELD 1 Protects power cables from liquids 10 STOEELE485CTP 120V P...

Page 21: ... QTY FUNCTION 24 STOEELE925 RJ45 EHTERNET CABLE EXTERNAL 1 Connects the Touch Panel to the cabinet 25 STOEELE926 RJ45 ETHERNET CABLE INTERNAL 1 Connects the Ethernet cable to the electronics board 26 STOECAB138TS ELECTRONICS BASE PANEL 1 Secures electronics board Figure 6 ...

Page 22: ...er to Injector Head 6 STOERUB602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 7 STOERUB652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 8 STOERUB660 LARGER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 STOERUB651 INJECTOR HEAD O RING 2 020 1 Provides a sealed cavity 10 STOEINJ201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Injector Head 11 STOEEL...

Page 23: ...20 Spare Parts Kit Figure 7 ...

Page 24: ...21 PAGE INTENTIONALLY LEFT BLANK ...

Page 25: ...ILY CLOSING PROCEDURES This is typically performed at the close of the previous business day Sanitizing the Injector System 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C Pour approximately 16 oz of this sanitizer solution into a spray bottle 2 Submerge the Gear Box nut spout adapter o rings Gear Cartr...

Page 26: ...jector Head o rings the Gear Cartridge and the spout adapter o rings are wear items and will need to be replaced periodically Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear Cartridge into the Gear Box so that the gear teeth line up with the gear inside the Gear Box 2 Install the Injector Head onto the Gear Box and rotate off center...

Page 27: ...r up and over the adapter tabs Rotate the locking collar over the tabs to secure 4 Connect the Drive Motor cable to the Motor 5 Ensure the Injector Assembly is resting level and horizontal Install and tighten the Gear Box nut to secure the assembly 6 Insert the syrup line manifold end fully into the Injector Head syrup line opening Rotate it until motion stops to secure 7 With a container under th...

Page 28: ...checked and adjusted if necessary 1 Ensure that the sanitizer tank has plenty of sanitizer solution that is no older than 28 days Refill if necessary 2 Ensure that desired flavors are installed and that none of the flavor bags are empty Replace flavors according to instructions if necessary 3 Ensure that the flavor level and the multi flavored timing are set to a desired level Make adjustments acc...

Page 29: ...em Follow these instructions to remove the Injector System from the freezer during closing 1 With a container under the dispensing spout press the FLUSH SPOUT button on the Touch Panel to purge any remaining product from the spout NOTE IF NO FLUSH SPOUT BUTTON IS DISPLAYED ON THE SCREEN YOU CAN USE THE FLUSH SPOUT BUTTON IN THE FLUSH FUNCTIONS SECTION OF THE MAINTENANCE MENU 2 Rotate the 9 Tube As...

Page 30: ...e the spout adapter from the freezer spout NOTE YOU MAY USE A CLEAN NARROW TOOL SUCH AS A SCREWDRIVER OR OTHER STURDY ROD TO GENTLY PRY THE ADAPTER OFF PLACE THE TOOL ON THE ADAPTER PORT AND SLOWLY ANGLE DOWN AGAINST THE FREEZER DOOR Disassembling the Injector Assembly 1 Rotate the Drive Motor to unlock and remove the Motor from the Gear Box 2 Rotate the Injector Head to unlock it from the Gear Bo...

Page 31: ...3 Brush and clean all exposed surfaces of the Injector Head with detergent water then rinse thoroughly with warm water 108 F 42 C Use a small brush to ensure the syrup orifices are completely clear 4 When the Gear Box and nut have soaked for at least 5 minutes brush and clean all exposed surfaces and openings with detergent water and rinse thoroughly with warm water 108 F 42 C NOTE UNDER NORMAL OP...

Page 32: ...rvice towel 10 Install the cap on the manifold 11 Clean rinse and dry the surfaces of the Drive Motor and exposed surfaces of the cabinet using detergent water warm water 108 F 42 C and single service towels 12 The following do not need to be sanitized on a daily basis However inspect these areas and if necessary clean according to instructions in the SCHEDULED MAINTENANCE section Touch Panel and ...

Page 33: ...ns flavors are installed as previous flavors become empty However you may change flavors periodically as desired 1 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm water 108 F 42 C Prepare sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C until dissolved Pour approximately 16 oz of sanitizer so...

Page 34: ...ngle service towel 10 Select the flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 11 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 12 Grip the bag underneath the fitment and lift the bag up with your other hand supporting the bottom of the bag Flip the fitment end...

Page 35: ...t 19 Repeat Steps 3 18 for any additional flavors that are being changed out 20 After the line is sanitized select Priming Functions in the Maintenance Menu 21 Select the flavor button of the line to be primed The button will pulse as syrup is pumped through the line 22 When the syrup flowing from the spout is thick and undiluted press a flavor key again to stop the prime function 23 Repeat Steps ...

Page 36: ...33 PAGE INTENTIONALLY LEFT BLANK ...

Page 37: ...era Sheen Green Label mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in four phases 1 Prep 2 Flush 3 Clean 4 Reassemble To ensure maximum results the following instructions should be completed in sequence as stated This will expose the system and parts to the sanitizing medium for about 130 minutes CIP Phase 1 Prep 1 Remove the sanitizer tank s...

Page 38: ...9 Tube Assembly Submerge these parts in detergent water 7 Place the end of the 9 Tube Assembly into a container to catch the expelled syrup and sanitizer solution during the rest of the Clean In Place procedure 8 Disconnect the syrup bag connectors from the syrup bags 9 Remove the Injector Assembly and adapter from the freezer and disassemble them Submerge the Injector Head Gear Cartridge Gear Box...

Page 39: ... will be flushed and follow the instructions outlined on the Touch Panel screen to flush the syrup line 14 When the flushing process is complete disconnect the Pump Flush Adapter and repeat the process for the second line then the third and so on until all the lines have been flushed While the lines are flushing proceed to Phase 3 Clean to make the most of your time NOTE THE FLUSH FUNCTION SHOULD ...

Page 40: ...ast 5 minutes 18 Remove the rest of the parts from the sanitizer solution and place them on a sanitary tray to dry 19 Clean the exposed surfaces of the bag fitment and the syrup bag connector with warm hot detergent water Brush the bag fitment with the medium brush and the Connector with the small brush Then rinse with warm water 108 F 42 C and dry the parts with single service towels 20 Using the...

Page 41: ...sembly fully into the Coupler 25 Push the coupler nut into the coupler body and rotate the coupler body until motion stops to secure 26 Install the cap on the manifold 27 Perform the Assembling the Injector Assembly and Installing the Injector System sections of the DAILY OPENING PROCEDURES 28 Empty and discard the remaining Stera Sheen sanitizer solution from the tank Rinse it out with water Refi...

Page 42: ...pump air into the sanitizer tank to prime the pump approximately 10 strokes NOTE NO PRESSURE IS NEEDED IN THE TANK DURING NORMAL OPERATIONS Priming the Syrup System Priming the syrups is necessary when first installing the flavors after the Clean In Place procedure when an individual flavor or multiple flavors remain idle for more than 72 hours and when changing flavors Only the syrup lines direct...

Page 43: ...ps of Dawn dish soap with a gallon of warm water 108 F 42 C Prepare sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C until dissolved 2 Remove the worn o rings from the Injector Head A small tool may be needed to remove the two o rings in the syrup line opening 3 Brush and clean all exposed surfaces of the Injector Head with deterge...

Page 44: ...on into a spray bottle and set aside the rest NOTE DO NOT USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE OUTSIDE OR INSIDE OF THE CABINET Cleaning the Injector Assembly Suspension Bracket The Injector Assembly suspension bracket is installed behind the freezer door Therefore it is only removed to be sanitized when the freezer barrel is empty The bracket must be cleaned and sanitized...

Page 45: ...stall the freezer door 10 Install and tighten the freezer door knobs Area Under the Cabinet 1 Carefully move the cabinet to an area outside of where it was sitting 2 Clean the area using a single service towel moistened with warm detergent water Use a brush if necessary 3 Rinse area with a single service towel and warm water 108 F 42 C and then wipe dry with a dry single service towel 4 Clean the ...

Page 46: ...Remove the metal casing from the freezer 2 Using warm detergent water and a single service towel clean the metal casing and the plastic casing attached to the freezer 3 Rinse casings with a towel and warm water 108 F 42 C 4 Dry the casings with a single service towel 5 Reinstall the metal casing to the freezer 9 Tube Assembly Syrup Lines 1 If it is necessary follow instructions in Phase 1 and Phas...

Page 47: ...ingerprints etc 4 Gently wipe the cables with the dampened cloth taking care not to get any moisture near cable connections and any openings on the Touch Panel 5 Use the dry soft cloth to dry the surfaces of the Touch Panel and cables Winterizing the Unit If you will not be using your Flavor Burst system during the off season or other extended periods of time you should winterize the STL 80SS syst...

Page 48: ...d hold the center logo on the Touch Panel to access the Flavor Burst Maintenance Menu If the screen asks for a password enter the password 9 Scroll down to the Maintenance Functions section and touch the key named Flushing Functions 10 Press the flavor line to be flushed and follow the instructions outlined on the Touch Panel to flush the syrup line until it is empty 11 When the line is empty pres...

Page 49: ...sition under the trays 14 Ensure the Injector Assembly and the other parts are stored in a sanitary place for the off season When opening next season be sure to perform the Clean In Place procedure again to sanitize all pumps before recharging the system with syrups 15 When opening next season be sure to perform the Clean In Place procedure again to sanitize all pumps before recharging the system ...

Page 50: ...47 PAGE INTENTIONALLY LEFT BLANK ...

Page 51: ...ATION WHERE ITS USE AND MAINTENANCE IS RESTRICTED TO TRAINED PERSONNEL Installing the Touch Panel and Mounting Bracket The Touch Panel is the control unit for the Flavor Burst system Normal operating functions are performed using the Touch Panel and the freezer draw handle The Touch Panel is mounted to the top of the freezer with the Touch Panel mounting bracket NOTE IF YOUR FREEZER HAS A ROUNDED ...

Page 52: ... PULL THE ADHESIVE AWAY FROM THE FREEZER SURFACE THIS COULD EVENTUALLY RESULT IN THE TOUCH PANEL ASSEMBLY FALLING OFF THE FREEZER 6 Install the Touch Panel mounting plate to the back of the Touch Panel using the screws provided Use the small lock washers in between the plate and screws 7 Connect the ethernet cable to the DRIVER BOARD 1 ethernet port behind the Touch Panel screen NOTE WHILE DRIVER ...

Page 53: ...ten them to secure 12 To position the Touch Panel closer or further from the freezer operator loosen the base plate hand knobs and slide the assembly forward or backward Ensure the anchor bracket is secured to all four posts of the base plate Tighten the hand knobs to secure the desired position NOTE IF THE BACK SLOTS OF THE ANCHOR BRACKET ARE NOT SECURED TO THE BASE PLATE THE TOUCH PANEL MAY PUT ...

Page 54: ...L ACTIVATE THE PORT YOU USE WHEN YOU GO THROUGH THE EQUIPMENT SETUP WIZARD PROGRAM ON YOUR COLOR TOUCH PANEL LATER 2 Connect the angled end of the switch extension to the switch jack underneath the freezer overhang near the draw handle 3 Ensure the connections are fully engaged Installing the Draw Handle Switch 1 Ensure the straight end of the switch extension is connected to the PORT 1 switch por...

Page 55: ...solution and soak for 5 minutes 3 Remove the cap and spray the cap and syrup line manifold opening with sanitizer solution Allow them to sanitize for at least 5 minutes 4 Place the 9 Tube Assembly and manifold cap on a sanitary tray to dry Remove the parts from the sanitizer solution and place them on the tray to air dry Assembling the Injector Assembly 1 Place the Gear Cartridge into the Gear Box...

Page 56: ...ssembly level horizontally with the Injector Head lined up directly under the spout adapter Two different suspension brackets are included with this system one for freezer doors with four knobs posts and one for freezer doors with two knobs posts Additional suspension bracket styles may available for other freezer models through White Glove Service The Injector Assembly can be mounted to either si...

Page 57: ...eding The suspension bracket is installed behind the freezer door 3 Remove the door knobs from the freezer door 4 Remove the freezer door from the freezer 5 Install the bracket back onto the freezer door post The bracket should be installed on the post closest to where the Drive Motor of the assembly will be 6 Reinstall the freezer door 7 Install and tighten the freezer door knobs 8 For freezer do...

Page 58: ...ally and the Drive Motor is straight vertically as it rests on the bracket Install and tighten the thumb nut to secure the assembly s position NOTE THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE GEAR BOX DURING INITIAL SET UP AND DOES NOT NEED TO BE REMOVED DURING OPENING OR CLOSING PROCEDURES UNLESS IT REQUIRES A MORE THOROUGH CLEANING THE SUSPENSION BRACKET SHOULD BE CLEANED AT LEAST EVERY 3...

Page 59: ...port This puts the least amount of strain on where the manifold connects with the Injector Head In some cases the Drive Motor extends past the side of the freezer and will not allow for the front end of the casing to be placed forward In these instances the casing will need to be installed further back and above the level of the 9 tube assembly to allow the tubes to curve slightly downward and aro...

Page 60: ...ng at the upper mark Then open the casing and clip a small hole along the open edge where the second mark was made This will be an exit hole for the draw switch extension cable 10 Remove the protective tape from the plastic cable casing and apply the casing to the cleaned area with the small hole level with the bottom of the overhang 11 Feed the Touch Panel s ethernet cable and switch extension ca...

Page 61: ...anitizer tank 3 Remove the hand pump from the tank Mix one packet 0 50 oz of Flo San with two gallons of warm water 108 F 42 C until dissolved Pour approximately 16 oz of sanitizer solution into a spray bottle and set it aside for the next section Pour the rest of the sanitizer solution into the tank 4 Reinstall the hand pump and tighten sufficiently Using the handle pump air into the sanitizer ta...

Page 62: ...ing Tighten the coupler nuts to secure the connection Power Connections and Power Up The electrical connections for the STL 80SS are located on the upper back panel of the unit Once the cables have been attached and the unit is turned on the STL 80SS can remain on during normal operations from day to day It does not need to be turned off unless it is being serviced or moved or unless it is not use...

Page 63: ...he rest of this section before making those adjustments Installing Flavors and Priming Syrup Lines Each flavor for the STL 80SS system is stored inside a numbered syrup tray within the system cabinet Under normal operating conditions flavors are installed as previous flavors are emptied However you may change flavors periodically as desired 1 Prepare detergent water by mixing several drops of Dawn...

Page 64: ... At this time you may wish to change the Touch Panel menu flavor names to coordinate with the new flavors installed This may be done now or later in the TOUCH PANEL OPERATIONS MANUAL 10 Perform the entire Clean In Place procedure as instructed in the SCHEDULED MAINTENANCE section The Clean In Place procedure MUST be done during the initial setup of the STL 80SS to ensure all the parts and syrup li...

Page 65: ...reezer The STL 80SS system will also dispense plain product if no flavors are selected on the Touch Panel NOTE IN OUR CONTINUAL EFFORT TO IMPROVE OUR PRODUCTS PROGRAM UPGRADES MAY BE AVAILABLE FOR THE TOUCH PANEL PLEASE VISIT WWW FLAVORBURST COM FOR THE LATEST DEVELOPMENTS AND INSTRUCTIONS Quick Reference Guide for Color Touch Panel Setup The STL 80SS Touch Panel has a maintenance menu section whe...

Page 66: ...w handle down to dispense product If you have the timed servings enabled draw the serving until the system sounds a beep and the screen notifies you to stop drawing product Return the handle to the closed position at the end of the serving NOTE IF YOUR SYSTEM HAS A DRAW HANDLE SWITCH PRESS THE SWITCH AGAINST THE DRAW HANDLE WHILE MOVING THE DRAW HANDLE INTO THE FULL OPEN POSITION THIS ACTIVATES TH...

Page 67: ...red product at the top of your serving NOTE ADJUST THE WHITE CAP TIME IN THE ENABLE OR DISABLE SERVING OPTIONS SECTION OF THE MAINTENANCE MENU NOTE THE WHITE CAP OPTION IS ONLY AVAILABLE WHEN TIMED SERVING SIZES IS ACTIVATED 6 Draw multi flavored servings to evaluate if the layer timing is what you expected A shorter dispense time results in narrower layers a longer dispense time results in wider ...

Page 68: ...again to verify the syrup pump is malfunctioning Contact White Glove Service for help 9 On occasion it may be desirable to sanitize the Injector Head between servings Simply hold a container under the dispensing spout and press FLUSH SPOUT NOTE IF NO FLUSH SPOUT BUTTON IS SHOWN ON THE SCREEN YOU CAN FLUSH THE SPOUT BY ACCESSING THE MAINTENANCE MENU AND SELECTING THE FLUSHING FUNCTIONS SECTION ...

Page 69: ...ly opening DAILY CLOSING PROCEDURES page 26 Injector Head Gear Cartridge Gear Box Spout Adapter and O rings 9 Tube Assembly Opening Drive Motor Touch Panel Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE every 30 days page 34 9 Tube Assembly Parts Syrup Lines Internal Syrup Bag Connectors Syrup Bag Fitments Spout Adapter and O rings Injector Assembly Suspension Bracket Area Under the Cabinet...

Page 70: ...it should contain replacements for these wear items Be sure to keep replacements in stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS STOEADPT500FBA Standard Spout Adapter with O Rings Inspect and replace if necessary Minimum STOERUB653 Upper O Ring for STOEADPT500FBA Spout Adapter X S...

Page 71: ...e that may be helpful for your operational or installation requirements This includes adapter kits adapters brackets and switches for various freezer models Please contact White Glove Service at 800 319 9549 or visit www PartsTown com and www flavorburst com for additional information concerning other optional accessories advertising and promotional materials RECOMMENDED MAINTENANCE ITEMS REPLACEM...

Page 72: ...ould record and refer to when calling for parts or service The data plate is located on the center panel inside the cabinet Complete for quick reference when this information is requested 1 Model Number STL 80SS _____________________________ 2 Serial Number ____________________________________ 3 Voltage _________________________________________ 4 Maximum Fuse Size __________________________ Amps 5...

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