Varian GC 3800 Assembly Procedures Download Page 208

Page: 208 / 353

PARTS

LIST

DOC: 03-925609-00

DESC:
PAGE:

REV

17 of 17

Assembly Procedure

TOOLS

PREPARED BY: Sax Makthepharack REVISED BY:

CONTROL: INDUSTRIAL ENGINEERING

REV. DATE:

SHOWN

02 - 03 - 00

Sax Makthepharack

CHG

HISTORY

Most likely

problem:

Conduct Full

Test or

Calibration

Test P LT

85 and Leak error

LT .500 Psi

Test P

LT 85 and/or

Leak error GT

.500 Psi

Severe Leak

Normal Leak,

Check O-Rings and

Fittings

Downstream Restriction

Fritt out of Tolerance

Wrong Type #

Bad PWA

Bad Transducer

Missing Fritt

Transducer backwards

Bad Board

Decision

Channel X not

operating

Fritt out of
Tolerance

Leak Test Error

Flow Sensor

Overrange

Error

Message

Label and Package

DEFC Module

Voltage GT

3VDC

Transducer
Connection

Board

Test Flowrate

LT Expected

Flowrate

Bad Transducer

Bad PWA

Controller Test,
Valves shut off

Valve or PWA

Blockage

Voltage LT .5VDC

Valve Connection

Blockage

Test Flowrate

LT Expected

Flowrate

Transducer

backwards or

shorted

No Fritt

Test Flowrate

GT Expected

Flowrate

Transducer Bad

Transducer

Backwards

Short to Block

Blockage

PWA

Use Controller test to

diagnosis problem

YES

Diagnostic Rules:

1.  Always  investigate  Leak  and  Flow
Sensor Errors first
2. Always  Verify  Detector  type.
3. If "Channel  X Not  Operating"  with  "Fritt
out of Tolerance"  message,  ignore  fritt
message.

YES

DEFC Trouble-shooting Flow Chart

Summary of Contents for GC 3800

Page 1: ...Maneuvering the Assembly Documentation 1 Select your bookmark of interest 2 Click on the to expand your selection and select the submenu 3 Navigate through the document with these buttons ...

Page 2: ...tion PAGE REV 1 of 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 03 10 00 Michael Slaughter MENU CHG HISTORY INSTALLATION OF MICRO TCD STATION 3 ASSEMBLY PROCEDURES ADAPTER SEE NEXT PAGE TEE SEE NEXT PAGE ...

Page 3: ...E DETAIL A ANALYTICAL COLUMN CP 7758 REFERENCE COLUMN CP 735732 SEE DETAIL B 03 925910 01 BALANCE ADAPTOR SEE DETAIL B SCHEMATIC OF MICRO TCD WITH ADAPTOR REFERENCE DETAIL A DETAIL B INJECTOR REF CLICK HERE FOR MICRO TCD ASSEMBLY 16 000589 00 TEE 28 694581 00 FERRULE 03 949551 00 NUT CP 470100 FERRULE Ø0 32 COLUMN CP 085887 NUT 03 925916 01 MICRO TCD REF SIDE ADAPTOR FACTORY MICRO TCD CELL REF SCH...

Page 4: ...RAPPED UNDER AND AROUND THE MICRO TCD TO PREVENT COLUMN OVEN CONDITIONS COUPLING WITH DETECTOR 2 FEED HEATER AND PROBE TO LOCATION ON PWA S HEATER TO ZONE ON POWER PWA PROBE TO ZONE ON MAIN PWA 3 INSTALL MICRO TCD PWA BOARD 03 925904 01 AND SECURE ROUTE FLAT RIBBON CABLE FROM MICRO TCD ALONGSIDE PNEUMATICS BULKHEAD AND AROUND TO MICRO TCD PWA BOARD SECURE WITH CABLE CLAMP 03 925904 01 MICRO TCD PW...

Page 5: ...LIST DOC 03 925914 01 02 DESC Micro TCD Installation PAGE REV 4 of 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 03 10 00 Michael Slaughter MENU CHG HISTORY ...

Page 6: ...10 for each EFC installed is the acceptance criteria if the test fails retest and measure the flow at the EFC Vent tube If a leak is detected and is less than 10 ml min subtract the amount from your total leak value If that value is less than the spec above the instrument passed the test If over the instrument Fail and the leak must be found and corrected Retest as above until a pass condition is ...

Page 7: ... 5 Plug in customer software 6 Turn on the power 7 Press to go to local mode 8 From the Instrument Setup menu Enter the IEFC type s in the appropriate positions in the Heated Zones screen 9 Save and Exit 10 When the GC is done initializing 2 minutes Press to go to local mode 11 Press Detector button to get to the Detector Menu 12 For each detector Pick Detector Go to the adjustments screen page 2 ...

Page 8: ...Cryogenics CO2 PAGE REV 1 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 05 00 Michael Slaughter MENU ASSY COLUMN OVEN CRYOGENICS CO2 3800GC SUB ASSEMBLIES STATION ASSEMBLY PROCEDURES ...

Page 9: ...LODED VIEW 28 694205 00 1 8IN ADAPTER 28 609966 00 ADAP COMP 1 8 X 1 8 SST 12 222060 04 2 PLCS SCREW 10 32 X 1 4 PAN SS 03 925261 01 BRACKET CRYO VALVE 03 925497 01 CO2 OUTLET TUBE FLOW DIRECTIOIN 60 REF INSTALL TEFLON TAPE ON FITTING THREADS AS REQUIRE AND FRONT VIEW REF 1 1 2 CO2 OUTLET TUBE REF 3800 CO2 VALVE FACTORY INSTALL CRYO VALVE BRACKET REF 1 1 2 2 TURNS IN THE DIRECTION OF THREADS SURE ...

Page 10: ...epharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 05 00 Michael Slaughter MENU COLUMN OVEN CRYOGENICS ASSEMBLY REF 22 799995 00 BUSHING STRAIN REL 12 901163 00 2 PLCS SCREW 8 32 X 3 8 SEM 03 925489 01 ASSY CABLE CRYO EXTENSION 9 1 7 NOTE CONNECT CRYOU EXTENSIO WIRES PIN TO J 47 ON PWA J 47 CONNECTOR REF ...

Page 11: ...T DOC 03 925709 01 DESC Assy Column Oven Cryogenics CO2 PAGE REV 4 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 05 00 Michael Slaughter MENU ...

Page 12: ...Oven Cryogenics PAGE REV 1 of 4 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 25 00 Micheal Slaughter MENU ASSY COLUMN OVEN CRYOGENICS LN2 VERSION 3800GC STATION 3 ASSEMBLY PROCEDURES ...

Page 13: ... 1 4 TUBE 03 925378 01 LIQUID NITROGEN OUTLET TUBE 03 925489 01 ASSY CABLE CRYO EXTENSION 14 312010 00 2 PLCS WASHER EXT LOCK 10 OUTLET SIDE INLET SIDE NOTES 1 12 222010 06 2 PLCS 10 24 X 3 8 PH PAN INSTALL TEFLON PIPE TAPE 88 189669 00 FITTING THREADS PRIOR TO INSTALLATION 2 WHEN INSTALLING LIQUID NITROGEN OUTLET TUBE 03 925378 01 INTO THE 1 4 T X 1 8 P BR MALE CONNECTOR 28 691979 00 MAKE SURE HO...

Page 14: ...TRIAL ENGINEERING REV DATE SHOWN 04 25 00 Micheal Slaughter MENU LN2 OVEN CRYO NO OVEN CRYO BULK ISSUE ITEMS 03 925515 XX 3 INJECTORS 2 INJECTORS 1 INJECTOR NO INJECTOR 57 000235 00 PRESSURE RELIEF VALVE 1 28 695036 00 SWAGELOK B 4 TA 7 4 28 691946 00 TEE UNION 1 4 TUBE BRASS 1 03 925651 01 TUBE 1 4 CROSS TEE CONNECTOR 03 925654 01 DEFLECTOR AIR FLOW ...

Page 15: ...f 4 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 25 00 Micheal Slaughter MENU VALVE ARRANGEMENT REF 23 230938 00 COVER SQUARE 88 494510 00 5 LG PIPE INSULATION 3 8 ID 42 12 901163 00 2 PLCS SCREW 8 32 X 3 8 SEM ...

Page 16: ... Type 5 EFC Installation PAGE REV 1 of 4 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 03 99 Steve Swihart MENU DESC ASSY 1177 MANUAL AND TYPE 5 EFC INSTALLATION 3800GC STATION 3 ASSEMBLY PROCEDURES ...

Page 17: ...G PH SST 2EA 03 918853 07 PEEK TUBING NATURAL 03 918853 03 PEEK TUBING GREEN CLICK HERE TO SEE SOLENOID CONNECTION TO J42 ON POWER BD 03 917157 00 WASHER VITON FERRLE 3EA 03 917084 00 NUT VITON FERRULE 3EA 03 917142 00 VITON FERRLE 3EA 03 917157 00 WASHER VITON FERRLE 2EA 03 917142 00 VITON FERRLE 2EA SEE ADJ NOTE DETAIL 03 917084 00 NUT VITON FERRULE 2EA 03 917157 00 WASHER VITON FERRLE 2EA 03 91...

Page 18: ...V DATE SHOWN 12 03 99 Steve Swihart MENU DESC 03 925996 XX 1177 INJECTOR EFC 03 925110 01 EFC TYPE 1 12 901163 00 SCREW 8 32 X 3 8 EXT 4 ON EFC 2 INJ 6 TOTAL 03 925374 01 TEMPERATURE PROBE 03 925987 01 120V HTR CART 100V 03 925987 02 220V HTR CART 100V 03 925987 03 101V HTR CART 100V 03 918532 01 VAR SEPTUM PURGE NOTE 1 BE SURE INJ IS IN ONE OF THE 4 A S LOCATIONS SEE INJ COVER FOR ALIGNMENT 1 ...

Page 19: ...EFC TYPE 5 CLICK HERE OR ON PICTURE TO SEE S A EXPLOSION CLICK HERE OR ON PICTURE TO SEE S A EXPLOSION INJ FRONT DET FRONT INJ MIDDLE DET MIDDLE INJ REAR DET REAR INJECTOR SPLIT VENT SPARE SPARE INJECTOR SIDE MANIFOLD PLUMBING G C FRONT G C BACK VENT THRU PNEU PANEL SPLIT VENT PRESSURE SENSE TO 1177 CARRIER IN FROM CROSS FITTING CARRIER OUT CARRIER IN FROM EFC CARRIER IN GREEN GREEN COLORED MARKER...

Page 20: ...EFC Injector Installation PAGE REV 1 of 4 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 1 99 Steve Swihart MENU ASSY 1177 EFC INJECTOR INSTALLATION 3800GC STATION 3 ASSEMBLY PROCEDURES ...

Page 21: ... REV 2 of 4 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 1 99 Steve Swihart MENU 3800 TWIN 8200 A S INJ DET LOCATION ORIENTATION INJ POSITION 1 3 NOTE DETECTORS MOUNTED IN LOCATION CLOSEST TO PNEUMATICS COMPARTMENT ...

Page 22: ...ATE SHOWN 12 1 99 Steve Swihart MENU 03 925996 XX 1177 INJECTOR EFC 03 925110 01 EFC TYPE 1 12 901163 00 SCREW 8 32 X 3 8 EXT 4 ON EFC 2 INJ 6 TOTAL 03 925374 01 TEMPERATURE PROBE 03 925987 01 120V HTR CART 100V 03 925987 02 220V HTR CART 100V 03 925987 03 101V HTR CART 100V 03 918532 01 VAR SEPTUM PURGE NOTE 1 BE SURE INJ IS IN ONE OF THE 4 A S LOCATIONS SEE INJ COVER FOR ALIGNMENT 1 ...

Page 23: ...ET REAR INJECTOR SPLIT VENT PRESS SENSE YELLOW SPARE INJECTOR SIDE MANIFOLD PLUMBING G C FRONT G C BACK VENT THRU PNEU PANEL SPLIT VENT PRESSURE SENSE TO 1177 CARRIER IN FROM CROSS FITTING CARRIER OUT CARRIER IN FROM EFC CARRIER IN GREEN GREEN COLORED MARKER SPLIT VENT SEPTUM PURGE TO SPORT VALVE NO COLORED MARKER PRESSURE SENSE TO EFC YELLOW COLORED MARKER 1177 INJECTOR EFC TYPE 1 CLICK HERE OR O...

Page 24: ...5615 00 DESC PAGE REV 1 of 11 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY TCD H2 EFC INSTALLATION ...

Page 25: ... PLUMBING 12 901163 00 SCREW 4EA 03 925607 01 ASSY TCD AND OVEN 120V 12 901163 00 SCREW 4EA 03 925607 02 ASSY TCD AND OVEN 230V 03 925607 03 ASSY TCD AND OVEN 101V 03 925607 11 ASSY TCD AND OVEN W TRANSFER LINE 120V 03 925607 12 ASSY TCD AND OVEN W TRANSFER LINE 220V 03 925607 13 ASSY TCD AND OVEN W TRANSFER LINE 101V TOP OF THE COLUMN OVEN CUT AWAY FOR CLARITY SEE PAGE 10 FOR PWA CONNECTION NOTE ...

Page 26: ...sembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY 03 925798 01 CABLE FLAT FOR DETECTOR EFC CABLE PLUG IN TO MAIN BOARD CABLE INSTALLATION ...

Page 27: ...pharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY 03 918153 00 INLET MANIFOLD 03 917084 00 3 PLCS NUT VITON FERRULE 03 917157 00 3 PLCS WASHER FERRULE 03 917142 00 3 PLCS VITON FERRULE 03 925842 24 TUBING PEEK 1 8 26 NATURAL INLET MANIFOLD SUBASSEMBLY ...

Page 28: ... Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY 12 901163 00 2 PLCS SCREW 6 32 MODULE INSTALLATION 24 389051 00 GROMMET FLEXIBLE 7 ...

Page 29: ... 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY NOT USE REF INLET MANIFOLD INSTALLATION NOT USE REF 03 925842 24 1 8 NATURAL CARRIER INLET 03 925839 22 RED H2 INLET NOT USE REFERENCE ONLY ...

Page 30: ...ael Slaughter MENU CHG HISTORY MODULE INSTALLATION 03 925609 06 EFC MODULE TCD H2 NOTES 1 CONNECT CABLE TO MODULE THEN MOUNT MODULE TO FRONT PANEL NOTE MOUNTING LOCATION 2 MOVE MODULE LOCATION JUMPER TO SPECIFY FRONT MIDDLE OR REAR 2 12 901163 00 4 PLCS SCREW 6 32 22 119757 00 CABLE HOLDER JUMPER LOCATION REF DET BACK DET MIDDLE DET FRONT 3 ADD CABLE HOLDER WHEN NO REAR MODULE PRESENT 3 ...

Page 31: ...bly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY ADDITIONAL MODULE CABLEING IF REQ D NOTE CABLE SERVICE LOOP FOR ADDITIONAL DETECTOR EFC MODULE ...

Page 32: ...SIDE MANIFOLD 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REF ONLY REFERENCE ONLY PNEU MANIFOLD REFERENCE LINE FROM MODULE TO DETECTOR RED 26 MAKE UP LINE FROM MODULE TO DETECTOR RED 26 REFERENCE MODULE MAKEUP LINE TO MODULE MODULE PNEUMATICS CONNECTIONS NOTES 1 DRESS PLUMBING IN PNEUMATICS COMPARTMENT USING CABLE TIE INSPECT TO ENSURE PNEUMATICS PANEL SWINGS FREELY RE...

Page 33: ...1 ASSY TCD PCB 22 300001 00 CLAMP CABLE STANDOFF NOTE POSITION ROUTING OF CABLE AND TIES NOT NESS AS SHOWN DRESS CABLE W QTY NEEDED USING AVAILABLE SPACE CONNECTION TO TCD PWA TCD PWA INSTALLATION CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BD MOUNTING SCREWS DETAIL 12 901163 00 SCREW 6 32 X 1 4 14 112007 00 FLAT WASHER 14 998237 00 2 PLCS SET SPRING WASHER CLICK HERE FOR HEATER CONNECTION J41 O...

Page 34: ... Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY TCD DETECTOR LOCATION 1 TCD 4 IS FRONT 5 IS MIDDLE 6 IS REAR TCD WITH ONE OTHER DETECTOR USE 4 AND 5 ...

Page 35: ...ST DOC 03 925615 00 DESC PAGE REV 12 of 11 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY ...

Page 36: ...25614 00 DESC PAGE REV 1 of 15 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY PFPD EFC INSTALLATION ...

Page 37: ...5138 00 SEAL COMBUSTER HOLDER 03 925179 00 HOLDER COMBUSTER 3MM 03 925194 02 SCREW CAP 8 32X1 1 2 LG CLEANED 2EA 03 925461 01 ASSY IGNITOR CABLE PFPD 03 925134 00 ASSY IGNITOR CAP 03 925177 00 COMBUSTER QUARTZ 3MM 03 925178 00 HOLDER COMBUSTER 2MM SULF 03 925176 00 COMBUSTER QUARTZ 2MM SULF NOTE INSTALL FOR SULFER TEST NOTE INSTALL FOR NITROGEN OR PHOSPHORUS 15 003347 00 WASHER CRUNCH 040 THK ALUM...

Page 38: ...DETECTOR 2 DETECTOR 3 J7 DETECTOR AIR TOP LINE FROM DET BASE H2 BOTTOM LINE FROM DET BASE RED 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE BLACK REF ONLY SIDE MANIFOLD 03 925326 01 DETECTOR MOUNTING BASE 03 925374 01 TEMPERATURE PROBE 03 925396 01 120V HTR ION 03 918663 06 SCREW 12 901163 00 SCREW 4EA 12 901163 00 SCREW 2EA 03 925396 02 220V HTR ION 03 925396 03 101V HT...

Page 39: ...sembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY 03 925798 01 CABLE FLAT FOR DETECTOR EFC CABLE PLUG IN TO MAIN BOARD CABLE INSTALLATION ...

Page 40: ...ED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY 03 918153 00 INLET MANIFOLD 03 917084 00 3 PLCS NUT VITON FERRULE 03 917157 00 3 PLCS WASHER FERRULE 03 917142 00 3 PLCS VITON FERRULE 03 925840 21 TUBING PEEK 21 BLACK 03 925839 22 TUBING PEEK 22 RED INLET MANIFOLD SUBASSEMBLY ...

Page 41: ... Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY 12 901163 00 2 PLCS SCREW 6 32 MODULE INSTALLATION 24 389051 00 GROMMET FLEXIBLE 7 ...

Page 42: ...cedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY NOT USED REF INLET MANIFOLD INSTALLATION 03 925839 22 RED H2 INLET 03 925840 21 BLACK AIR INLET NOT USED REF ...

Page 43: ...OWN 06 18 98 Michael Slaughter MENU CHG HISTORY MODULE INSTALLATION 12 901163 00 4 PLCS SCREW 6 32 03 925609 01 EFC MODULE FID NOTES 1 CONNECT CABLE TO MODULE THEN MOUNT MODULE TO FRONT PANEL NOTE MOUNTING LOCATION 2 MOVE MODULE LOCATION JUMPER TO SPECIFY FRONT MIDDLE OR REAR 3 JUMPER LOCATION REF DET BACK DET MIDDLE DET FRONT 2 3 ADD CABLE HOLDER WHEN NO MODULE PRESENT ...

Page 44: ...bly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY ADDITIONAL MODULE CABLEING IF REQ D NOTE CABLE SERVICE LOOP FOR ADDITIONAL DETECTOR EFC MODULE ...

Page 45: ...ACK 16 H2 LINE TO MODULE CHANNEL 2 RED 16 AIR 1 LINE TO MODULE CHANNEL 1 BLACK 16 MODULE PNEUMATICS CONNECTIONS PNEUMATICS SIDE MANIFOLD 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REF REFERENCE ONLY PNEU MANIFOLD AIR LINE FROM TEE SST TO DETECTOR NATURAL 3 HYDROGEN LINE FROM VALVE TO DETECTOR NATURAL 12 ONLY NOTES 1 DRESS PLUMBING IN PNEUMATICS COMPARTMENT USING CABLE...

Page 46: ...5614 00 DESC PAGE REV 11 of 15 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY PNEUMATIC PFPD SHEMATIC ...

Page 47: ...TRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY EXPLODED VIEW 12 901163 00 2 PLCS SCREW 6 32 57 000028 00 NEEDLE VALVE 03 917157 00 2 PLCS WASHER FERRULE 03 917142 00 2 PLCS VITON FERRULE 03 917084 00 2 PLCS NUT VITON FERRULE 03 925799 01 BRACKET VALVE 03 925841 12 2 PLCS TUBING PEEK NATURAL ASSEMBLY VIEW DETAIL A ...

Page 48: ...x Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY ASSEMBLY VIEW DETAIL B EXPLODED VIEW 28 691944 00 TEE 22 130018 00 2 PLCS CLIP COMPONENT 17 699907 00 RIVET BLIND FROM DETECTOR MODULE TO NEEDLE VALVE ORANGE TUBING 22 119650 00 TIE WRAP ...

Page 49: ...1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY 17 699907 00 RIVET BLIND INSTALLATION OF CHECK VALVE 22 130017 00 2 PLCS CLIP COMPONENT 640 DIA 27 180166 00 2 PLCS CHECK VALVE 1 8 IF REQUIRED ...

Page 50: ...IAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY 03 925066 01 PFPD PWA PFPD PWA INSTALLATION 03 917830 00 ASSY CABLE SIGNAL 18 03 925461 01 ASSY IGNITOR CABLE PFPD 03 908339 02 ASSY CABLE HIGH VOLT 34 LG MOUNTING SCREWS DETAIL 12 901163 00 SCREW 6 32 X 1 4 14 112007 00 FLAT WASHER 14 998237 00 2 PLCS SET SPRING WASHER ...

Page 51: ...ST DOC 03 925614 00 DESC PAGE REV 16 of 15 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 18 98 Michael Slaughter MENU CHG HISTORY ...

Page 52: ...925613 00 DESC PAGE REV 1 of 10 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY TSD EFC INSTALLATION ...

Page 53: ...R CART 03 925396 03 101V HTR CART 03 925526 01 DETECTOR BASE CLIP CLICK HERE FOR HEATER CONNECTION J41 ON POWER BOARD CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BD J41 INJECTOR 1 HEAT ZONE 1 JUMPER HEAT ZONE 2 HEAT ZONE 3 HEAT ZONE 4 HEAT ZONE 5 HEAT ZONE 6 INJECTOR 2 INJECTOR 3 DETECTOR 1 DETECTOR 2 DETECTOR 3 J7 DETECTOR AIR TOP LINE FROM DET BASE H2 BOTTOM LINE FROM DET BASE 03 917142 00 VIT...

Page 54: ...sembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 925798 01 CABLE FLAT FOR DETECTOR EFC CABLE PLUG IN TO MAIN BOARD CABLE INSTALLATION ...

Page 55: ... REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 918153 00 INLET MANIFOLD 03 917084 00 3 PLCS NUT VITON FERRULE 03 917157 00 3 PLCS WASHER FERRULE 03 917142 00 3 PLCS VITON FERRULE 03 925840 21 TUBING PEEK 21 BLACK 03 925839 22 TUBING PEEK 22 RED 03 925838 23 TUBING PEEK 23 BLUE 03 925842 24 TUBING PEEK 1 8 26 NATURAL INLET MANIFOLD SUBASSEMBLY ...

Page 56: ...0 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 12 901163 00 2 PLCS SCREW 6 32 MODULE INSTALLATION 24 389051 00 GROMMET FLEXIBLE ...

Page 57: ...LS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 925838 23 BLUE MAKEUP INLET INLET MANIFOLD INSTALLATION 03 925839 22 RED H2 INLET 03 925840 21 BLACK AIR INLET 03 925842 24 1 8 NATURAL CARRIER INLET ...

Page 58: ...EV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY MODULE INSTALLATION 12 901163 00 4 PLCS SCREW 6 32 03 925609 02 EFC MODULE TSD NOTES 1 CONNECT CABLE TO MODULE THEN MOUNT MODULE TO FRONT PANEL NOTE MOUNTING LOCATION 2 MOVE MODULE LOCATION JUMPER TO SPECIFY FRONT MIDDLE OR REAR 2 3 3 22 119757 00 CABLE CLAMP ADD CABLE CLAMP WHEN NO REAR MODULE PRESENT ...

Page 59: ...bly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY ADDITIONAL MODULE CABLEING IF REQ D NOTE CABLE SERVICE LOOP FOR ADDITIONAL DETECTOR EFC MODULE ...

Page 60: ... MANIFOLD 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REF ONLY REFERENCE ONLY PNEU MANIFOLD AIR LINE FROM MODULE TO DETECTOR BLACK 26 HYDROGEN LINE FROM MODULE TO DETECTOR RED 26 AIR LINE TO MODULE BLACK 16 H2 LINE TO MODULE RED 16 MAKEUP LINE TO MODULE BLUE 16 MODULE PNEUMATICS CONNECTIONS NOTES 1 DRESS PLUMBING IN PNEUMATICS COMPARTMENT USING CABLE TIE INSPECT TO ENS...

Page 61: ...NTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 925070 01 TSD PWA 03 917830 00 SIGNAL CABLE 18 03 925487 01 IGNITOR CABLE TSD PWA INSTALLATION SIGNAL IGNITOR CABLE CONNECTION MOUNTING SCREWS DETAIL 12 901163 00 SCREW 6 32 X 1 4 14 112007 00 FLAT WASHER 14 998237 00 2 PLCS SET SPRING WASHER ...

Page 62: ...925612 00 DESC PAGE REV 1 of 11 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY TCD EFC INSTALLATION ...

Page 63: ... PLUMBING 12 901163 00 SCREW 4EA 03 925607 01 ASSY TCD AND OVEN 120V 12 901163 00 SCREW 4EA 03 925607 02 ASSY TCD AND OVEN 230V 03 925607 03 ASSY TCD AND OVEN 101V 03 925607 11 ASSY TCD AND OVEN W TRANSFER LINE 120V 03 925607 12 ASSY TCD AND OVEN W TRANSFER LINE 220V 03 925607 13 ASSY TCD AND OVEN W TRANSFER LINE 101V TOP OF THE COLUMN OVEN CUT AWAY FOR CLARITY SEE PAGE 10 FOR PWA CONNECTION NOTE ...

Page 64: ...sembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 925798 01 CABLE FLAT FOR DETECTOR EFC CABLE PLUG IN TO MAIN BOARD CABLE INSTALLATION ...

Page 65: ...pharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 918153 00 INLET MANIFOLD 03 917084 00 3 PLCS NUT VITON FERRULE 03 917157 00 3 PLCS WASHER FERRULE 03 917142 00 3 PLCS VITON FERRULE 03 925842 24 TUBING PEEK 1 8 26 NATURAL INLET MANIFOLD SUBASSEMBLY ...

Page 66: ...1 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 12 901163 00 2 PLCS SCREW 6 32 MODULE INSTALLATION 24 389051 00 GROMMET FLEXIBLE ...

Page 67: ...Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY NOT USE REF INLET MANIFOLD INSTALLATION NOT USE REF NOT USE REF 03 925842 24 1 8 NATURAL CARRIER INLET ...

Page 68: ...EV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY MODULE INSTALLATION 12 901163 00 4 PLCS SCREW 6 32 03 925609 01 EFC MODULE FID NOTES 1 CONNECT CABLE TO MODULE THEN MOUNT MODULE TO FRONT PANEL NOTE MOUNTING LOCATION 2 MOVE MODULE LOCATION JUMPER TO SPECIFY FRONT MIDDLE OR REAR 2 3 3 22 119757 00 CABLE CLAMP ADD CABLE CLAMP WHEN NO REAR MODULE PRESENT ...

Page 69: ...bly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY ADDITIONAL MODULE CABLEING IF REQ D NOTE CABLE SERVICE LOOP FOR ADDITIONAL DETECTOR EFC MODULE ...

Page 70: ...UMATICS SIDE MANIFOLD 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REF ONLY REFERENCE ONLY PNEU MANIFOLD REFERENCE LINE FROM MODULE TO DETECTOR BLUE 26 MAKE UP LINE FROM MODULE TO DETECTOR BLUE 26 REFERENCE MODULE BLUE 16 MAKEUP LINE TO MODULE BLUE 16 MODULE PNEUMATICS CONNECTIONS NOTES 1 DRESS PLUMBING IN PNEUMATICS COMPARTMENT USING CABLE TIE INSPECT TO ENSURE PNEUMAT...

Page 71: ... 925037 01 ASSY TCD PCB 22 300001 00 CLAMP CABLE STANDOFF NOTE POSITION ROUTING OF CABLE AND TIES NOT NESS AS SHOWN DRESS CABLE W QTY NEEDED USING AVAILABLE SPACE CONNECTION TO TCD PWA TCD PWA INSTALLATION CLICK HERE FOR HEATER CONNECTION J41 ON POWER BOARD CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BD MOUNTING SCREWS DETAIL 12 901163 00 SCREW 6 32 X 1 4 14 112007 00 FLAT WASHER 14 998237 00 2 ...

Page 72: ... Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY TCD DETECTOR LOCATION 1 TCD 4 IS FRONT 5 IS MIDDLE 6 IS REAR TCD WITH ONE OTHER DETECTOR USE 4 AND 5 ...

Page 73: ...ST DOC 03 925612 00 DESC PAGE REV 12 of 11 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY ...

Page 74: ...925611 00 DESC PAGE REV 1 of 10 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY ECD EFC INSTALLATION ...

Page 75: ...REW 12 901163 00 SCREW 4EA 12 901163 00 SCREW 2EA REF OUTER OVEN TOP 03 925396 02 230V HTR CART 03 925396 03 101V HTR CART DETECTOR SIDE MANIFOLD DETECTOR BASE MOUNTING BOTTOM LINE FROM DET BASE TOP LINE FROM DET BASE 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE BLUE BLANK REF ONLY 03 925526 01 DETECTOR BASE CLIP CLICK HERE FOR HEATER CONNECTION J41 ON POWER BOARD CLICK...

Page 76: ...sembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 925798 01 CABLE FLAT FOR DETECTOR EFC CABLE PLUG IN TO MAIN BOARD CABLE INSTALLATION ...

Page 77: ...BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 918153 00 INLET MANIFOLD 03 917084 00 3 PLCS NUT VITON FERRULE 03 917157 00 3 PLCS WASHER FERRULE 03 917142 00 3 PLCS VITON FERRULE 03 925838 23 TUBING PEEK 23 BLUE 03 925842 24 TUBING PEEK 1 8 26 NATURAL INLET MANIFOLD SUBASSEMBLY ...

Page 78: ...0 Assembly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 12 901163 00 2 PLCS SCREW 6 32 MODULE INSTALLATION 24 389051 00 GROMMET FLEXIBLE ...

Page 79: ...y Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 925838 23 BLUE MAKEUP INLET INLET MANIFOLD INSTALLATION 03 925842 24 1 8 NATURAL CARRIER INLET ...

Page 80: ...EV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY MODULE INSTALLATION 12 901163 00 4 PLCS SCREW 6 32 03 925609 03 EFC MODULE ECD NOTES 1 CONNECT CABLE TO MODULE THEN MOUNT MODULE TO FRONT PANEL NOTE MOUNTING LOCATION 2 MOVE MODULE LOCATION JUMPER TO SPECIFY FRONT MIDDLE OR REAR 2 3 3 22 119757 00 CABLE CLAMP ADD CABLE CLAMP WHEN NO REAR MODULE PRESENT ...

Page 81: ...bly Procedure Station 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY ADDITIONAL MODULE CABLEING IF REQ D NOTE CABLE SERVICE LOOP FOR ADDITIONAL DETECTOR EFC MODULE ...

Page 82: ... MENU CHG HISTORY PNEUMATICS SIDE MANIFOLD 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REF ONLY PNEU MANIFOLD REF MAKEUP LINE TO MODULE BLUE 16 MODULE PNEUMATICS CONNECTIONS NOTES 1 DRESS PLUMBING IN PNEUMATICS COMPARTMENT USING CABLE TIE INSPECT TO ENSURE PNEUMATICS PANEL SWINGS FREELY MAKE UP LINE FROM MODULE TO DETECTOR BLUE 26 TO LEFT TOP POSITION BLANK OF RIGHT TO...

Page 83: ...NTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 08 98 Michael Slaughter MENU CHG HISTORY 03 925041 01 ECD PWA 03 917830 00 SIGNAL CABLE 18 03 925487 01 IGNITOR CABLE ECD PWA INSTALLATION SIGNAL IGNITOR CABLE CONNECTION MOUNTING SCREWS DETAIL 12 901163 00 SCREW 6 32 X 1 4 14 112007 00 FLAT WASHER 14 998237 00 2 PLCS SET SPRING WASHER ...

Page 84: ...03 925610 00 DESC PAGE REV 1 of 11 Assembly Procedure Station 3 2 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY FID EFC INSTALLATION ...

Page 85: ... 11 Assembly Procedure Station 3 2 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY 3800 TWIN 8200 A S INJ DET LOCATION ORIENTATION INJ POSITION 1 3 DET POSITION 4 6 ...

Page 86: ...ART 03 925396 03 101V HTR CART 03 925526 01 DETECTOR BASE CLIP CLICK HERE FOR HEATER CONNECTION J41 ON POWER BOARD CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BD INJ FRONT DET FRONT INJ MIDDLE DET MIDDLE INJ REAR DET REAR FID AIR H2 BLANK BLANK MANIFOLD PLUMBING J41 INJECTOR 1 HEAT ZONE 1 JUMPER HEAT ZONE 2 HEAT ZONE 3 HEAT ZONE 4 HEAT ZONE 5 HEAT ZONE 6 INJECTOR 2 INJECTOR 3 DETECTOR 1 DETECTOR...

Page 87: ... Assembly Procedure Station 3 2 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY 03 925798 01 CABLE FLAT FOR DETECTOR EFC CABLE PLUG IN TO MAIN BOARD CABLE INSTALLATION ...

Page 88: ...ING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY 03 918153 00 INLET MANIFOLD 03 917084 00 3 PLCS NUT VITON FERRULE 03 917157 00 3 PLCS WASHER FERRULE 03 917142 00 3 PLCS VITON FERRULE 03 925840 21 TUBING PEEK 21 BLACK 03 925839 22 TUBING PEEK 22 RED 03 925838 23 TUBING PEEK 23 BLUE 03 925842 24 TUBING PEEK 1 8 26 NATURAL INLET MANIFOLD SUBASSEMBLY ...

Page 89: ...f 11 Assembly Procedure Station 3 2 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY 12 901163 00 2 PLCS SCREW 6 32 MODULE INSTALLATION 24 389051 00 GROMMET FLEXIBLE ...

Page 90: ...TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY 03 925838 23 BLUE MAKEUP INLET INLET MANIFOLD INSTALLATION 03 925839 22 RED H2 INLET 03 925840 21 BLACK AIR INLET 03 925842 24 1 8 NATURAL CARRIER INLET ...

Page 91: ... 98 Bob Vickroy MENU CHG HISTORY MODULE INSTALLATION 12 901163 00 4 PLCS SCREW 6 32 03 925609 01 EFC MODULE FID NOTES 1 CONNECT CABLE TO MODULE THEN MOUNT MODULE TO FRONT PANEL NOTE MOUNTING LOCATION 2 MOVE MODULE LOCATION JUMPER TO SPECIFY FRONT MIDDLE OR REAR 2 JUMPER LOCATION REF DET BACK DET MIDDLE DET FRONT 3 22 119757 00 CABLE HOLDER 3 ADD CABLE HOLDER WHEN NO REAR MODULE ...

Page 92: ...sembly Procedure Station 3 2 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY ADDITIONAL MODULE CABLING IF REQ D NOTE CABLE SERVICE LOOP FOR ADDITIONAL DETECTOR EFC MODULE ...

Page 93: ...ANIFOLD 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REF ONLY REFERENCE ONLY PNEU MANIFOLD AIR LINE FROM MODULE TO DETECTOR BLACK 26 HYDROGEN LINE FROM MODULE TO DETECTOR RED 26 AIR LINE TO MODULE BLACK 16 H2 LINE TO MODULE RED 16 MAKEUP LINE TO MODULE BLUE 16 MODULE PNEUMATICS CONNECTIONS NOTES 1 DRESS PLUMBING IN PNEUMATICS COMPARTMENT USING CABLE TIE INSPECT TO ENSUR...

Page 94: ... CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY 03 925021 01 FID PWA 03 917830 00 SIGNAL CABLE 18 03 925487 01 IGNITOR CABLE FID PWA INSTALLATION SIGNAL IGNITOR CABLE CONNECTION MOUNTING SCREWS DETAIL 12 901163 00 SCREW 6 32 X 1 4 14 112007 00 FLAT WASHER 14 998237 00 2 PLCS SET SPRING WASHER ...

Page 95: ... LIST DOC 03 925610 00 DESC PAGE REV 12 of 11 Assembly Procedure Station 3 2 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 29 98 Bob Vickroy MENU CHG HISTORY ...

Page 96: ...S LIST DOC DESC PAGE REV 1 PFPD Installation 3 REF 03 925604 00 TOOLS of 5 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 09 22 99 Sax MENU CHG HISTORY PFPD Installation ...

Page 97: ...COMBUSTER HOLDER 03 925179 00 HOLDER COMBUSTER 3MM 03 918663 07 SCREW CAP 8 32X1 1 2 LG MICROSEAL 2EA 03 925461 01 ASSY IGNITOR CABLE PFPD 03 925134 00 ASSY IGNITOR CAP 03 925177 00 COMBUSTER QUARTZ 3MM 03 925178 00 HOLDER COMBUSTER 2MM SULF 03 925176 00 COMBUSTER QUARTZ 2MM SULF NOTE INSTALL FOR SULFER TEST NOTE INSTALL FOR NITROGEN OR PHOSPHORUS 15 003347 00 WASHER CRUNCH 040 THK ALUM 03 925194 ...

Page 98: ...ERRULE REF ONLY 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE BLACK RED RED BLACK REF ONLY 03 925326 01 DETECTOR MOUNTING BASE 03 925374 01 TEMPERATURE PROBE 03 925396 01 120V HTR ION 12 901163 00 SCREW 4EA 03 918663 06 SCREW 3EA 03 925396 02 220V HTR ION 03 925396 03 101V HTR ION 03 925133 01 ASSY PFPD TOWER N MODE 03 925133 00 ASSY PFPD TOWER OR 03 925476 01 DETECTOR BASE PFPD 22 300000 00 STAND...

Page 99: ...BOTH ENDS OF ALL PEEK TUBING USE 03 917157 00 WASHER FERRULE CLEANED 23EA 03 917084 00 VITON FERR NUT 23EA TAN BLACK ORANGE 28 691944 00 3 PLCS TEE 1 8 TUBE BRASS 03 918853 13 PEEK TUBING ORANGE 30 LG 03 918959 01 FILTER FLOW MODULE 16 000589 00 1 16 TEE TUBE SST 03 918853 02 PEEK TUBING NATURAL H2 57 000028 00 NEEDLE VALVE RED CLR BLK FROM MANIFOLD 03 918853 05 PEEK TUBING RED H2 RED 03 917146 03...

Page 100: ... of 5 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 09 22 99 Sax MENU CHG HISTORY 03 925066 01 PFPD PWA PFPD PWA INSTALLATION 03 917830 00 ASSY CABLE SIGNAL 18 03 908339 02 ASSY CABLE HIGH VOLT 34 LG 03 925461 01 ASSY IGNITOR CABLE PFPD ...

Page 101: ...OC 03 925603 00 DESC PAGE REV 1 TSD Detector Installation 3800 2 TOOLS of 5 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 8 20 97 HCP MENU CHG HISTORY TSD Detector Installation ...

Page 102: ... 901163 00 SCREW 4EA 12 901163 00 SCREW 2EA 03 925526 01 DETECTOR BASE CLIP 03 925396 02 220V HTR ION 03 925396 03 101V HTR ION DETECTOR SIDE MANIFOLD DETECTOR BASE MOUNTING AIR TOP LINE FROM DET BASE H2 BOTTOM LINE FROM DET BASE 03 917142 00 VITON FERRULE REF ONLY 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE BLACK RED REF ONLY CLICK HERE FOR HEATER CONNECTION J41 ON POWER BOARD CLICK HERE FOR PR...

Page 103: ...FLAME TIP FID 020 ID 21 000032 00 INSULATOR LOWER FID 03 906079 00 S A COLLECTOR TSD 03 918663 01 SCREW MICROSEAL 8 32 X 1 4 PH HD SST 2EA 12 142008 04 SCREW 8 32 X 1 4 PH HD SST 2EA 03 925475 01 ASSY DETECTOR BASE AIR FROM H2 LINE FROM PNEU PANEL PNEU PANEL MARKED RED 03 917830 00 SIGNAL CABLE 18 03 925488 01 TSD BEAD CABLE 03 949551 00 INJECTOR NUT 03 908361 00 FERRULE 21 000031 00 INSULATOR UPP...

Page 104: ...00 FLAT WASHER 03 917084 00 NUT VITON FERRULE 03 917146 01 FLOW CONTRLLER 03 917065 00 VALVE AIR 450 cc min BLACK 03 918853 06 PEEK TUBING BLACK AIR OUT TO MANIFOLD 03 918853 04 PEEK TUBING BLUE MAKE UP IN 03 918853 04 PEEK TUBING BLUE H2 OUT JUMPER 03 918853 05 PEEK TUBING RED H2 IN AIR LINE BLACK FROM PNEUMATICS PANEL TO DETECTOR 23 599813 00 DIAL TURNS COUNT ING 10 TURNS REF PNEUMATICS PANEL OV...

Page 105: ...NG REV DATE SHOWN 8 20 97 HCP MENU CHG HISTORY 03 925070 01 TSD PWA 03 917830 00 SIGNAL CABLE 18 03 925488 01 TSD BEAD CABLE TSD PWA INSTALLATION SIGNAL BEAD CABLE CONNECTION 22 300001 00 CLAMP CABLE STANDOFF NOTE POSITION ROUTING OF CABLE AND TIES NOT SHOWN DRESS CABLE W QTY NEEDED USING AVAILABLE SPACE PARTS NOT SHOWN 12 901163 00 SCREW SEMS 8 32 X 3 8 ...

Page 106: ... DOC 03 925602 00 DESC PAGE REV 1 TCD Detector Installation 2 TOOLS of 3 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 8 20 97 HCP MENU CHG HISTORY TCD DETECTOR Installation ...

Page 107: ...94201 00 ADAPTER 1 16 TO 1 8 28 693995 00 FERRULE 1 8 SST 12 90116300 SCREW SEMS 8 32 X 3 8 4EA 14 312008 00 WASHER EXT 8 4EA 03 925607 02 ASSY TCD AND OVEN 230V 03 925607 03 ASSY TCD AND OVEN 101V 03 925607 11 ASSY TCD AND OVEN W TRANSFER LINE 120V 03 925607 12 ASSY TCD AND OVEN W TRANSFER LINE 220V 03 925607 13 ASSY TCD AND OVEN W TRANSFER LINE 101V NOTE TOP OF THE COLUMN OVEN CUT AWAY FOR CLARI...

Page 108: ... REV DATE SHOWN 8 20 97 HCP MENU CHG HISTORY 03 925037 01 ASSY TCD PCB 22 300001 00 CLAMP CABLE STANDOFF NOTE POSITION ROUTING OF CABLE AND TIES NOT NESS AS SHOWN DRESS CABLE W QTY NEEDED USING AVAILABLE SPACE CONNECTION TO TCD PWA TCD PWA INSTALLATION CLICK HERE FOR HEATER CONNECTION J41 ON POWER BOARD CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BD ...

Page 109: ...S LIST DOC DESC PAGE REV 1 ECD Detector 3 03 925601 00 TOOLS of 5 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 03 13 98 HCP MENU CHG HISTORY ECD DETECTOR Installation ...

Page 110: ... 2EA 03 925396 02 220V HTR ION 03 925396 03 101V HTR ION DETECTOR SIDE MANIFOLD DETECTOR BASE MOUNTING TOP LINE FROM DET BASE BOTTOM LINE FROM DET BASE 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REF ONLY 03 925526 01 DETECTOR BASE CLIP CLICK HERE FOR HEATER CONNECTION J41 ON POWER BOARD CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BD INJ FRONT DET FRONT INJ MIDDLE DE...

Page 111: ...ICROSEAL 12 142008 04 SCREW 8 32 X 1 4 LG PH HD SST 02 001972 00 ASSY 63Ni ECD GEN LIC 02 001973 00 ASSY SIGNAL PROBE ECD 24 000732 00 INSUL CVR ECD TOWER 02 001974 00 ASSY POWER PROBE ECD 01 001023 00 S A COVER TOP ECD TOWER 03 949551 00 INJECTOR NUT 03 908361 00 FERRULE 02 001972 01 ASSY 63Ni ECD SPEC LIC 03 908376 03 ASSY CABLE PULSER 03 917830 00 ASSY SIGNAL CABLE 01 001028 00 CELL ECD SPEC LI...

Page 112: ... 04 PEEK TUBING BLUE MAKE UP TO MANIFOLD MAKE UP INLET 03 917065 01 VALVE COMB S RED HYDROGEN HYDROGEN LINE FROM PNEU PANEL TO DETECTOR RED 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REFERENCE ONLY PNEU MANIFOLD 03 918853 04 PEEK TUBING BLUE MAKE UP 03 918853 04 PEEK TUBING BLUE MAKE UP IN PNEUMATICS SIDE MANIFOLD PNEUMATICS PANEL 12 222008 05 SCREW 2EA REF ONLY ...

Page 113: ...Y CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 03 13 98 HCP MENU CHG HISTORY 22 300001 00 CLAMP CABLE STANDOFF NOTE POSITION ROUTING OF CABLE AND TIES NOT SHOWN DRESS CABLE W QTY NEEDED USING AVAILABLE SPACE PARTS NOT SHOWN 03 925041 01 ECD PWA 03 908376 03 ASSY CABLE PULSER 03 917830 00 ASSY SIGNAL CABLE ...

Page 114: ...ESC FID Installation PAGE REV 1 4 03 925600 00 TOOLS of 6 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 26 00 Michael Slaughter MENU CHG HISTORY FID INSTALLATION Subassembly ...

Page 115: ...REV 2 4 03 925600 00 TOOLS of 6 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 26 00 Michael Slaughter MENU CHG HISTORY 3800 TWIN 8200 A S INJ DET LOCATION ORIENTATION INJ POSITION 1 3 DET POSITION 4 6 ...

Page 116: ...OUNTING BASE 03 925374 01 TEMPERATURE PROBE 03 925396 01 120V HTR ION 03 918663 06 SCREW 12 901163 00 SCREW 4EA 12 901163 00 SCREW 2EA 03 925396 02 220V HTR ION 03 925396 03 101V HTR ION DETECTOR SIDE MANIFOLD DETECTOR BASE MOUNTING H2 BOTTOM LINE FROM DET BASE AIR TOP LINE FROM DET BASE 03 917142 00 VITON FERRULE 12 901150 00 SCREW 03 917141 00 CONDYNE PLATE REF ONLY 03 925526 01 DETECTOR BASE CL...

Page 117: ...02 001872 00 ASSY IGNITER PROBE FID 15 003347 00 WASHER FID SEALING 02 001938 00 ASSY FLAME TIP FID 020 ID 21 000032 00 INSULATOR LOWER FID 03 949587 00 TUBE COLLECTOR FID 03 918663 02 SCREW MICROSEAL 8 32 2EA 12 142008 04 SCREW 8 32 X 1 4 FILL HD SST 2EA 03 925475 01 ASSY DETECTOR BASE AIR FROM H2 LINE FROM PNEU PANEL PNEU PANEL MARKED RED 03 917830 00 SIGNAL CABLE 18 03 925487 01 IGNITOR CABLE 0...

Page 118: ... MANIFOLD 03 918853 05 PEEK TUBING RED H2 IN 03 918853 05 PEEK TUBING RED H2 OUT TO FILTER 03 918853 04 PEEK TUBING BLUE M U IN 03 918853 02 PEEK TUBING CONNECTOR BLUE 03 917065 00 VALVE COMB S BLACK AIR 03 917065 01 VALVE COMB S RED HYDROGEN 03 917065 01 VALVE COMB S RED HYDROGEN HYDROGEN LINE FROM PNUE PANEL TO DETECTOR RED PNEUMATICS SIDE MANIFOLD 03 917142 00 VITON FERRULE 12 901150 00 SCREW 0...

Page 119: ...LS of 6 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 26 00 Michael Slaughter MENU CHG HISTORY 03 925021 01 FID PWA 03 917830 00 SIGNAL CABLE 18 03 925487 01 IGNITOR CABLE FID PWA INSTALLATION SIGNAL IGNITOR CABLE CONNECTION ...

Page 120: ...517 01 DESC 1079 Manual Pneu Installation PAGE REV 1 of 3 3 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 26 00 Sax Makthepharack MENU CHG HISTORY 1079 Manual Pneu Installation ...

Page 121: ...V HTR CART 03 925425 02 230V HTR CART 03 925425 03 101V HTR CART CLICK HERE FOR HEATER CONNECTION TO J41 ON POWER BD CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BOARD 03 925516 02 S A 1079 INJ MOD MANUAL 230v 12 901163 00 SCRW SEMS 8 32 X 3 8 LG EXT STL 4EA 03 918532 00 VAR SEPTUM PURGE 03 925516 03 S A 1079 INJ MOD MANUAL 101v 03 925516 01 S A 1079 INJ MOD MANUAL 120v 03 949551 00 NUT CAPILLARY...

Page 122: ...K TUBING NATURAL 03 918853 03 PEEK TUBING GREEN CLICK HERE TO SEE SOLENOID CONNECTION TO J42 ON POWER BD 03 917157 00 WASHER VITON FERRLE 3EA 03 917084 00 NUT VITON FERRULE 3EA 03 917142 00 VITON FERRLE 3EA 03 917157 00 WASHER VITON FERRLE 2EA 03 917142 00 VITON FERRLE 2EA SEE ADJ NOTE DETAIL 03 917084 00 NUT VITON FERRULE 2EA 03 917157 00 WASHER VITON FERRLE 2EA 03 917142 00 VITON FERRLE 2EA 03 9...

Page 123: ...GE REV 1 2 TOOLS LIST of 4 PREPARED BY REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE 8 20 97 SHOWN DOC 03 925502 00 DESC 1061 Injector EFC MICHAEL HARRAL HCP MENU CHG HISTORY 1061 Injector With EFC Installation ...

Page 124: ... 03 925374 01 PROBE TEMPERATURE 28 693985 00 NUT 1 4 SST 29 694523 00 FERRULE GRAPHITE 03 918339 00 INSERT MEGABORE INJ 03 908206 01 ASSY ACTUATOR SWITCH 03 908127 00 ASSY INJECTOR NUT HEATED 03 925396 01 120V HTR CART 03 925396 02 230V HTR CART 03 925396 03 101V HTR CART TO MANIFOLD TO MANIFOLD 03 925483 01 S A 1061 INJ EFC 03 925512 01 1041 INJECTOR OVEN 22 012004 00 CABLE CLAMP 12 901165 00 SCR...

Page 125: ...CHG HISTORY 03 925110 03 EFC TYPE 3 12 901163 00 SCREW 8 32 X 3 8 EXT LW 4EA 8 TOTAL 03 925396 01 120V HTR CART 03 925396 02 230V HTR CART 03 925396 03 101V HTR CART 03 925374 01 PROBE TEMPERATURE 03 925458 01 INSJECTOR SWITCH CABLE 03 925502 03 1061 INJECTOR 3800 03 925502 02 1061 INJECTOR 3800 03 925502 01 1061 INJECTOR 3800 INSTALLATION OF 1061 W EFC INSTALLATION OF EFC TYPE 3 ...

Page 126: ...LD 1061 EFC INJECTOR 3800 TYPE 3 EFC 3800 CARRIER OUT TO MANIFOLD PRESSURE SENSE CARRIER IN TO MANIFOLD CARRIER OUT PRESSURE SENSE INJ FRONT DET FRONT INJ MIDDLE DET MIDDLE INJ REAR DET REAR INJECTOR CARR SPARE PRESS SENSE SPARE INJECTOR SIDE MANIFOLD PLUMBING G C FRONT G C BACK CLICK HERE OR ON PICTURE TO SEE TYPE 3 1079 EFC SUB ASSEMBLY CLICK HERE OR ON PICTURE TO SEE 1061 INJECTOR EFC SUB ASSEM...

Page 127: ...NU PAGE REV 1 2 TOOLS LIST of 4 PREPARED BY REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE 8 20 97 SHOWN DOC 03 925501 00 DESC 1041 Injector EFC MICHAEL HARRAL HCP CHG HISTORY 1041 Injector With EFC Installation ...

Page 128: ...E 28 693985 00 NUT 1 4 SST 29 694523 00 FERRULE GRAPHITE 03 925431 01 INSERT INJ 03 908206 01 ASSY ACTUATOR SWITCH 03 908127 00 ASSY INJECTOR NUT HEATED 03 925396 01 120V HTR CART 03 925396 02 230V HTR CART 03 925396 03 101V HTR CART 03 949551 00 NUT INJ CAPILLARY TO MANIFOLD 03 925512 01 1041 INJECTOR OVEN CLICK HERE OR ON PICTURE TO SEE 1041 SUB ASSEMBLY TO MANIFOLD 03 925482 01 S A 1041 INJ EFC...

Page 129: ... 20 97 SHOWN DOC 03 925501 00 DESC 1041 Injector EFC MICHAEL HARRAL HCP CHG HISTORY 03 925110 03 EFC TYPE 3 12 901163 00 SCREW 8 32 X 3 8 EXT LW 4EA 8 TOTAL 03 925396 01 120V HTR ION 03 925396 02 220V HTR ION 03 925396 03 101V HTR ION 03 925374 01 PROBE TEMPERATURE 03 925458 01 INJECTOR SWITCH CABLE REFERENCE ...

Page 130: ... DESC 1041 Injector EFC MICHAEL HARRAL HCP CHG HISTORY TO MANIFOLD 1041 INJECTOR 3800 TO MANIFOLD CARRIER OUT PRESSURE SENSE INJ FRONT DET FRONT INJ MIDDLE DET MIDDLE INJ REAR DET REAR INJECTOR CARR SPARE PRESS SENSE SPARE INJECTOR SIDE MANIFOLD PLUMBING G C FRONT G C BACK TYPE 3 EFC 3800 CARRIER OUT TO MANIFOLD PRESSURE SENSE CARRIER IN ...

Page 131: ...3 925500 2X DESC 1079 EFC CO2 CRYO Installation PAGE REV 1 of 4 3 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 03 13 98 AJB MENU CHG HISTORY 1079 W CO2 CRYO EFC Installation ...

Page 132: ...R W EFC 03 925110 01 EFC TYPE 1 12 901163 00 SCREW 8 32 X 3 8 EXT LW 4EA 8 TOTAL 03 925374 01 TEMPERATURE PROBE 03 925396 01 120V HTR CART 03 925396 02 220V HTR CART 03 925396 03 101V HTR CART CLICK HERE FOR HEATER CONNECTION TO J41 ON POWER BD CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BOARD 03 918532 01 VAR SEPTUM PURGE REF REF 28 211457 00 1 16 1 16 VALCO UNION 03 918853 00 PEEK TUBING 88 48...

Page 133: ... 98 AJB MENU CHG HISTORY 03 925567 01 CO2 CRYO VALVE 28 694205 00 APADT COMP 1 8 X 1 8 88 189609 00 TEFLON TAPE 88 189609 00 TEFLON TAPE 12 901163 00 8 32 X 3 8 EXT SIMS 2EA 14 312010 00 10 EXT LOCK WASHER 2EA 12 222060 04 SCREW 10 32 X 1 4 2EA 03 925562 01 CO2 CRYO BRKT 28 695110 00 ADAPT COMP 1 16 X 1 8 03 918853 00 PEEK TUBING NOTE PORT FACING INJECTOR TO BE ARROW DIRECTION ...

Page 134: ... CLICK HERE OR ON PICTURE TO SEE S A EXPLOSION CLICK HERE OR ON PICTURE TO SEE S A EXPLOSION INJ FRONT DET FRONT INJ MIDDLE DET MIDDLE INJ REAR DET REAR INJECTOR CARR SPLIT PRESS SENSE SPARE INJECTOR SIDE MANIFOLD PLUMBING G C FRONT G C BACK VENT VENT THRU PNEU PANEL SPLIT VENT PRESSURE SENSE TO 1079 CARRIER IN FROM CROSS FITTING CARRIER OUT PRESSURE SENSE TO SEPTUM PURGE CARRIER IN FROM EFC TO SP...

Page 135: ...3 925500 1X DESC 1079 EFC LN2 CRYO Installation PAGE REV 1 of 5 3 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 03 13 98 AJB MENU CHG HISTORY 1079 W LN2 CRYO EFC Installation ...

Page 136: ...NJECTOR W EFC 03 925110 01 EFC TYPE 1 12 901163 00 SCREW 8 32 X 3 8 EXT LW 4EA 8 TOTAL 03 925374 01 TEMPERATURE PROBE 03 925396 01 120V HTR CART 03 925396 02 220V HTR CART 03 925396 03 101V HTR CART CLICK HERE FOR HEATER CONNECTION TO J41 ON POWER BD CLICK HERE FOR PROBE CONNECTION TO J7 ON MAIN BOARD 03 918532 01 VAR SEPTUM PURGE REF REF 88 489071 00 1 8 INSUL CRYO TUBE 28 993105 00 5 32 CLAMP 2E...

Page 137: ... CLICK HERE OR ON PICTURE TO SEE S A EXPLOSION CLICK HERE OR ON PICTURE TO SEE S A EXPLOSION INJ FRONT DET FRONT INJ MIDDLE DET MIDDLE INJ REAR DET REAR INJECTOR CARR SPLIT PRESS SENSE SPARE INJECTOR SIDE MANIFOLD PLUMBING G C FRONT G C BACK VENT VENT THRU PNEU PANEL SPLIT VENT PRESSURE SENSE TO 1079 CARRIER IN FROM CROSS FITTING CARRIER OUT PRESSURE SENSE TO SEPTUM PURGE CARRIER IN FROM EFC TO SP...

Page 138: ...1 00 1 8 TEFLON CRYO TUBE UNDER INSULATION 88 494510 00 3 8 PIPE INSULATION FRONT REAR MIDDLE TEFLON TUBING PIPE INSUL VENT PIPE INSUL CRYO TUBING LENGTHS INSULATION LENGTHS 3 0 3 0 3 0 INJECTOR IN COMMON PIECE USED BY EACH INJ 7 17 5 18 0 16 0 16 5 16 0 16 5 TOP BACK 7 3 4 6 5 2 10 18 3 1 2 18 3 1 2 3 1 2 18 3 1 2 3 1 2 3 1 2 28 695130 00 ADAP COMP 1 4 X 1 8 28 691946 00 1 4 TEE B 400 3 AS REQ 28...

Page 139: ...CHG HISTORY 23 230938 00 CRYO DRIP TRAY CLICK HERE TO SEE CONNECTION TO J44 ON POWER BOARD 12 901163 00 8 32 X 3 8 EXT SIMS 2EA 14 312010 00 10 EXT LOCK WASHER 2EA 12 222060 04 SCREW 10 32 X 1 4 2EA 03 925562 01 CO2 CRYO BRKT NOTE FLOW DIRECTION PORT FACING INJECTOR TO READ OUT OTHER PORT FACING REAR OF INSTRUMENT TO READ IN 03 925557 01 CRYO VALVE SHOULD HAVE GROUND WIRE CUT GREEN YELLOW ...

Page 140: ...C 03 925500 0X DESC PAGE REV 1 of 5 1079 EFC Installation 5 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 18 98 Sax Makthepharack MENU CHG HISTORY 1079 EFC Installation ...

Page 141: ...n 5 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 18 98 Sax Makthepharack MENU CHG HISTORY 3800 TWIN 8200 A S INJ DET LOCATION ORIENTATION INJ POSITION 1 3 NOTE DETECTORS MOUNTED IN LOCATION CLOSEST TO PNEUMATICS COMPARTMENT ...

Page 142: ...ICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 18 98 Sax Makthepharack MENU CHG HISTORY 3800 TWIN 8200 A S INJ DET LOCATION ORIENTATION INJ POSITION 1 4 NOTE FRONT INJECTOR ROTATED 180 FROM STANDARD AND MOUNTED IN FRONT MOST HOLES O MOVE CABLE CLIP TO LOCATION SHOWN ...

Page 143: ... Sax Makthepharack MENU CHG HISTORY 03 925445 00 1079 INJECTOR W EFC 03 925110 01 EFC TYPE 1 12 901163 00 SCREW 8 32 X 3 8 EXT LW 4EA 8 TOTAL 03 925374 01 TEMPERATURE PROBE 03 925396 01 120V HTR CART 03 925396 02 220V HTR CART 03 925396 03 101V HTR CART 03 918532 01 VAR SEPTUM PURGE REF REF NOTE 1 BE SURE INJ IS IN ONE OF THE 4 A S LOCATIONS SEE INJ COVER FOR ALIGNMENT 1 ...

Page 144: ...E 1 CLICK HERE OR ON PICTURE TO SEE S A EXPLOSION CLICK HERE OR ON PICTURE TO SEE S A EXPLOSION INJ FRONT DET FRONT INJ MIDDLE DET MIDDLE INJ REAR DET REAR INJECTOR CARR SPLIT PRESS SENSE SPARE INJECTOR SIDE MANIFOLD PLUMBING G C FRONT G C BACK VENT VENT THRU PNEU PANEL SPLIT VENT PRESSURE SENSE TO 1079 CARRIER IN FROM CROSS FITTING CARRIER OUT PRESSURE SENSE TO SEPTUM PURGE CARRIER IN FROM EFC TO...

Page 145: ... LIST PAGE of 3 PREPARED BY REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE 07 02 99 SHOWN DOC 03 925500 00 DESC 1041 Manual Pneumatics MICHAEL HARRAL AJB MENU TOOLS CHG HISTORY 1041 Injector With Manual Pneumatics Installation ...

Page 146: ... 925374 01 PROBE TEMPERATURE 28 693985 00 NUT 1 4 SST 29 694523 00 FERRULE GRAPHITE 03 925431 01 INSERT INJ 03 908206 01 ASSY ACTUATOR SWITCH 03 908127 00 ASSY INJECTOR NUT HEATED 03 925396 01 120V HTR CART 03 925396 02 230V HTR CART 03 925396 03 101V HTR CART 03 949551 00 NUT INJ CAPILLARY TO MANIFOLD 03 925482 01 S A 1041 INJ MANUAL 03 925512 01 1041 INJECTOR OVEN 22 012004 00 CABLE CLAMP 12 901...

Page 147: ...30 23 599813 00 DIAL TURNS COUNTER 03 917084 00 NUT VITON FERRULE 03 917130 00 ASSY FLOW CONTROL OUT TUBE 03 918959 01 FILTER FLOW MODULE 03 917146 00 FLOW CONTROLLER PORTER TO MANIFOLD INJECTOR FROM BULKHEAD 03 905960 09 O RING INJ FRONT DET FRONT INJ MIDDLE DET MIDDLE INJ REAR DET REAR INJECTOR CARR SPARE SPARE SPARE INJECTOR SIDE MANIFOLD PLUMBING G C FRONT G C BACK 03 917142 00 VITON FERRULE 4...

Page 148: ...DOC 03 925321 00 DESC PAGE REV 1 FAST G C 1 TOOLS of 4 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 4 11 96 MH MENU CHG HISTORY Fast G C Side Cover Cryo Mixer Sub Subassembly ...

Page 149: ...ON 03 917130 03 ASSY DUAL TUBING 27 239934 00 GAGE 100 P S I 01 001047 00 REGULATOR PORTER 100 28 247071 00 CAP PLUG 1 8 BRASS 03 917157 00 WASHER VITON FERRULE 03 905960 09 O RING VITON 03 917128 00 NUT GAGE OUTPUT PORT GAGE PORT INPUT PORT NOTE USE T 4343 FOR LABEL PLACEMENT 22 119651 00 TIE WRAP 2EA 24 000741 00 INSULATION 10 03 918886 00 LABEL FAST G C NOTE INSULATION AND TIE WRAP NOT SHOWN FO...

Page 150: ...LOCATION ONLY INSULATION NOT SHOWN INSUL TO COVER ALL FITTINGS 28 691946 00 1 4 BRASS TEE 28 995813 00 VINYL CAP 625 DIA 28 995806 00 VINYL CAP 125 DIA 28 694540 01 REDUCING FERRULE 1 4 NUT TO 1 8 TEE 03 925325 00 CRYO MIXER ASSY 12 222060 10 SCREW PHM 10 32 X 5 8 LG SST 23 608980 00 ADHEASIVE BACKED BUMPER 4EA NOTES 1 FOR SHIPPING WITH FAST G C DETACH MIXER FROM BASE INSTALL CAP 28 995806 00 OVER...

Page 151: ...00 NUT 1 8 NPS O RING 27 239934 00 GAUGE 100PSI 03 925322 00 MIXER ASSY BASE 88 189609 00 TFE TAPE 1 4 WIDE 28 849718 00 FITTING 1 16 BARB TO 1 8 NPT 90DEG 28 849973 00 PLUG BARB 1 16 W POLY TUBE 28 158923 00 TYGON TUBE 1 8 O D 03 947137 00 TUBE GAGE ASSY NOTES 1 LOCATE FITTING SUCH THAT THE BARB PLUG 28 849973 00 POINTS DOWN 2 POSITION REGULA TOR SUCH THAT INLET PORT IS LOCATED ON THE RIGHT SIDE ...

Page 152: ...NGS AT ANY TIME 2 REMOVE BAKED O RINGS FROM STORAGE JAR WITH TWEEZERS 3 INSPECT BOTH SIDES OF THE BAKED O RING FOR CRACKS UNDER A MICROSCOPE 4 CLEAN BAKED O RINGS BY INSERTING A PIECE OF PEEK TUBING THRU CENTER OF O RING AND SPRAY THOROUGHLY WITH DUST OFF AS SHOWN 5 ONLY CLEAN WHAT WILL BE IMEDIATELY USED 6 WHENEVER O RINGS ARE USED USE DUST OFF TO CLEAN PART SURFACE BEFORE AND AFTER ADDING O RING...

Page 153: ...PARTS LIST DOC INSPECTION DESC PAGE REV 2 of 1 O RING 1 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 6 9 97 MENU CHG HISTORY ...

Page 154: ...OL INDUSTRIAL ENGINEERING REV DATE SHOWN 5 14 98 MENU CHG HISTORY FILTER SUB ASSEMBLY 1 PARTS LIST FOR EFC 1079 TYPES I III IV V FILTER ASSY 03 918959 01 FILTER FLOW MODULE FLOW 4 03 917084 00 BESWICK FITTING 03 917084 00 BESWICK FITTING 3 2 03 917157 00 WASHER VITON FERRULE 03 917142 00 FERRULE VITON 1 2 3 4 ...

Page 155: ...PARTS LIST DOC FILTER DESC PAGE REV 2 of 1 FLOW MODULE 2 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY AJB CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 5 14 98 MENU CHG HISTORY ...

Page 156: ...jector W Pressure Sense PAGE REV 1 of 9 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 24 99 Steve Swihart MENU ASSY 1177 INJECTOR W PRESSURE SENSE STATION 3 3800GC ASSEMBLY PROCEDURES ...

Page 157: ...1M76 03 925978 01 3 PLCS ΙΝΣΥΛΑΤΙΟΝ 1177 ΙΝϑΕΧΤΟΡ 03 925964 02 INJECTOR HEATER BLOCK 03 925964 01 INJECTOR HEATER BLOCK INJECTOR SWITCH ASSEMBLY REF 03 925987 01 HEATER CARTRIDGE 100W 120V ABOUT 1 1 END CAP REF ABOUT 1 4 FROM TOP OFF BRACKET 2 PLATINUM PROBE ABOUT 1 FROM THE MIDDLE OF THE INJECTOR 2 AFTER THE INSULATION COVER IS INSTALLED USE A SCREWDRIVER OR ALLEN WRENCH TO PUSH THE INSULATION DO...

Page 158: ...INJECTOR W PRESSURE SENSE 03 925994 11 ASSY 1177 INJECTOR W PRESSURE SENSE SILCOSTEEL BLUE COLOR 03 925995 01 ASSY 1177 INJECTOR NO PRESSURE SENSE 03 925995 11 ASSY 1177 INJECTOR NO PRESSURE SENSE SILCOSTEEL BLUE COLOR 1177 INJECTOR BODY REFERENCE 03 925994 01 ASSY 1177 INJ W PRESS SENSE 03 925994 11 ASSY 1177 INJ W PRESS SENSE SILCOSTEEL BLUE COLOR 03 925995 01 ASSY 1177 INJ NO PRESSURE SENSE 03 ...

Page 159: ... 908206 01 over the 1177 Injector W Press Sense 03 925994 01 purge head 1 1 3 Install one Actuator Knob 03 925971 01 over the Injector Switch 1 1 4 Insert a Septum 03 925989 01 into the recess in the top of the purge head 1 1 5 Install an Injector Nut Assembly 03 925975 01 over the purge head Carefully tighten the nut with your fingers without damaging the thread 1 2 INJECTOR BODY ASSEMBLY 1 2 1 B...

Page 160: ...6 Place a Injector Heater Block 03 925964 01 under the body of the Injector and make sure the thin tube sits in the slot 1 2 7 Set the Heater Cartridge in the slot in the block 1 2 8 Set the 02 Heater Block in place on the lower block It may help to put the top of the 02 Heater Block in place about 3 4 below the top of the lower block so you can hold the heater in place with your thumb and then sl...

Page 161: ...below the bottom of the block 1 2 12 Install a blue 10w Panduit PLT1M76 4 Cable Tie 22 119727 00 about 3 4 away from the heater blocks around the wires from both the Heater Cartridge and the Platinum Probe 1 2 13 Set 3 pieces of Injector Insulation 03 925978 01 over the body of the injector and slide them up to the bottom of the tubing If the insulation will not slide all the way up it is likely h...

Page 162: ...injector and snap in place If the injector cover doesn t snap in place the legs of the injector need to be bent outward Bend either leg or both legs outward as shown 1 2 15 Make sure there is a gap between the insulation and the top of the block using an allen wrench or small screwdriver top push the insulation down PULL AND BEND LEGS OUTWARD TO MAKE COVER SNAP IN PLACE INSULATION SHOULD COVER STI...

Page 163: ...y are parallel to the base of the injector and as close to it as possible 1 2 17 Bend the tubing from the purge head tubes down to the base of the injector then out watching purge head to be sure it doesn t move and thus damage the glass insert The lines should not interfere with the inject switch and should be as close to the base of the injector as possible BEND THESE LINES SO THEY ARE AS NEAR T...

Page 164: ... 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 24 99 Steve Swihart MENU 1 2 18 Rotate the body of the tee fitting so that the line coming out the side of it points horizontally as shown THIS LINE MUST COME OUT HORIZONTALLY ...

Page 165: ...ST DOC 03 925996 01 DESC Assy 1177 Injector W Pressure Sense PAGE REV 10 of 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 24 99 Steve Swihart MENU ...

Page 166: ...b Assembly Micro TCD PAGE REV 1 of 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 05 99 Seamus Flanagan MENU CHG HISTORY SUB ASSEMBLY MICRO TCD SUB ASSEMBLIES STATION ASSEMBLY PROCEDURES ...

Page 167: ...HEATER 03 925899 01 OR CP 738632 MICRO TCD CELL CP 84723 2 PLCS SCREW M4 X 8 CP 739415 BRACKET MICRO TCD 03 925913 01 DETECTOR BASE DUAL TCD 12 901163 00 2PLCS SCREW SEMS 8 32 X 3 8 SS 03 925374 01 TEMP PROBE PLATINIUM 230V AC 50W HEATER 03 925899 02 2 MAKE SURE HEATER AND PLATINIUM TEMP PROBE ARE FULLY SEATED SEE NOTE 1 22 119650 00 2 PLCS CABLE TIE 3 5 8 3 ORIENT MICRO TCD CELL ON BASE WITH FLAT...

Page 168: ...EV DATE SHOWN 02 05 99 Seamus Flanagan MENU CHG HISTORY 738948 2 PLCS INSULATION L R 738565 4 PLCS INSULATION LOWER CP 738563 INSULATION UPPER CP 847232 2 PLCS SCREW M3 CP 738640 FRONT COVER CP 738641 TOP COVER 12 901164 00 2 PLCS SCR SEMS 8 32 X 1 4 SS NOTE 1 PLACE THE MICRO TCD ON FIXTURE T 4310 TO INSTALL INSULATION CLICK HERE FOR MICRO TCD INSTALLATION ...

Page 169: ... LIST DOC 03 925914 11 12 DESC Sub Assembly Micro TCD PAGE REV 4 of 3 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 05 99 Seamus Flanagan MENU CHG HISTORY ...

Page 170: ...SC PAGE REV 1 of 2 Assembly Procedure Pr CHG HISTORY TOOLS ICONS chromatography PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 05 13 98 Michael Slaughter MENU ASSY KIT DETECTOR EFC INLET PLUM ...

Page 171: ...RY TOOLS ICONS chromatography PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 05 13 98 Michael Slaughter MENU NOTES xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 03 917142 00 4 PLCS VITON FERRULE DETAIL A DETAIL B 03 925842 24 TUBING PEEK 1 8 X 26 ...

Page 172: ... Keyboard Button up PAGE REV 1 of 6 3 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 19 00 Michael Slaughter MENU ASSY 3800GC KEYBOARD BUTTON UP SUB ASSEMBLY STATION ASSEMBLY PROCEDURES ...

Page 173: ...L PWA 03 925207 01 HOUSING KEYBOARD DISPLAY 12 901134 00 5 PLCS SCREW 6 32 X 3 8 SEM EXT 12 222004 04 2 PLCS SCREW 4 40 X 1 4 PAN 14 312004 00 2 PLCS WASHER 4 EXT LOCK SST 12 222002 04 4 PLCS SCREW 2 56 X 1 4 PAN WARNING 1 Be careful around the high voltage area PS1 on 03 925800 01 PWA you could receive 12 901163 00 2 PLCS SCREW 8 32 X 3 8 SEMS EXT 03 925359 01 3800 LCD DISPLAY an electrical shock...

Page 174: ...round Strip Right 03 925276 00 on opposite side 1 1 6 Install LCD Display 03 925359 01 using four 2 56 x 1 4 Pan Screws 12 222002 04 and leave the screws loose 1 1 7 Connect the connector from the Keyboard Overlay to J 101 and connect connector from LCD Display to J 102 on PWA Front Panel 1 2 ADJUSTMENT AND TEST 1 2 1 Assemble the keyboard and display leave all 11 screws installed but not tightene...

Page 175: ...printed description When complete press menu to return to the main menu of page 2 1 1 14 Scroll to the display test press the blue Enter Lower left hand side 1 1 15 Press the blue START STOP softkey to START Lower left hand side 1 1 16 Press the center softkey to turn all pixels on black display and look for any pixels not on 1 1 17 Press the center softkey again passed the checkerboard pattern to...

Page 176: ...ghter MENU Figure 1 The Object is to align Left Right Up and Down Margins equally with the edge of the housing The display should show no tilt Note Avoid touching the high voltage supply behind the clamp Prior to adjusting the LCD Display make sure to clamp the Keyboard Display Assembly down into the fixture Attach the Ribbon Cable from the fixture to the connector on the Keyboard Display Assembly...

Page 177: ...WN 01 19 00 Michael Slaughter MENU Figure 2 Pry against the standoff to move the display left Figure 3 Pry here to move both boards to the right Figure 4 Pry here between the two boards to tilt the right side of the display up Stay away from the high voltage supply behind the clamp Figure 5 Pry here to move only the display board to the right Figure 3 To move both boards up pry here ...

Page 178: ...PARTS LIST MENU DOC DESC PAGE REV 1 of Main Door 2 03 925700 00 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 1 29 98 AJB 2 CHG HISTORY Main Door Assembly ...

Page 179: ...83 01 PLATE LATCH 14 112007 00 WASHER FLAT 2EA 12 901163 00 SCRW 8 32 X 3 8 EXT LW PH 2EA 12 222008 08 SCRW 8 32 X 1 2 SST PH 2EA 1 USE LOCTITE 222 ON BOTH SCREWS OF RETAINER LATCH TIGHTEN SCREWS UNTIL SNUG OR LATCH PLATE MOVES STOP IF PLATE MOVES 2 ATTACH WIDE FLANGEOF OVEN DOOR SPRING ON LATCH SIDE 3 FOR LATCH ROD ASSY USE T 4340 NOTES 12 901132 00 SCREW 8 32 X 3 8 EXT PH 4EA 88 299284 00 LOCTIT...

Page 180: ...PARTS LIST DOC DESC PAGE REV 1 of 6 AUTODRIVE 2 03 925697 00 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 1 26 98 AJB MENU CHG HISTORY AUTODRIVE SUB ASSEMBLY ...

Page 181: ...3 925665 01 STOP A B 2 PLACES 03 925667 01 SLED 21 179882 00 PRECISION BALL BUSHING 2 PLACES 03 925661 01 BLOCK 1 11 999961 00 SET SCREW 6 PLACES 12 212008 08 SCREW 8 32 x 1 2 4 PLACES 03 925597 01 BASEPLATE 03 925663 01 BLOCK 3 03 925670 01 ROD CYLINDER SUPPORT 12 212008 06 SCREW 8 32 x 3 8 2 PLACES CLEAN GREASE OFF BUSHING AND ADD LOCTITE RC 609 TO OUTSIDE OF BUSHING AND INSIDE HOLES OF SLED 4 P...

Page 182: ...LACES 03 925657 01 BRACKET CYLINDER 03 925662 01 BLOCK 2 22 678311 00 RETAINING RING 2 PLACES 11 999961 00 SET SCREW 3 PLACES 12 212008 08 SCREW 8 32 x 1 2 2 PLACES 28 849074 00 BARB FITTING 2 PLACES 27 300063 00 PNEU ACTUATOR 28 993060 00 1 8 HOSE CLAMP 2 PLACES 03 925658 01 PUSHER 12 312004 04 SCREW 4 40 x1 4 SOC HD 03 925707 00 RIVET 2 PLACES 03 925660 01 LINK 03 925656 01 STOP ROTOR 03 925659 ...

Page 183: ... 00 SCREW 8 32 x 3 8 SEM SEE NOTE 2 28 849817 00 10 32 BULKHEAD FITTING W HARDWARE SEE NOTE 1 03 918707 01 PRESSURE REGULATOR 5 2 PLACES 03 925762 01 REAR PANEL 27 180282 00 FLOW RESTRICTOR 03 925664 01 4 PLACES SPACER VALVE NOTES UNLESS OTHERWISE SPECIFIED 1 REPLACE THE 1 8 BARB FITTINGS ON THE PRESSURE REGULATOR WITH 5 32 BARB FITTING P N 28 849074 00 2 USE ONE OF THE 1 8 BARB FITTING REMOVED FR...

Page 184: ...TE SHOWN 1 26 98 AJB MENU CHG HISTORY WIRING SCHEMATIC ADD RELAY WIRE SET LABELS SEE WIRING SCHEMATIC TEST PER PROCEDURE 03 914203 00 22 119650 00 H1 4 PLACES H1 CABLE TIE RELAY WIRE SET LABEL 4 PLACES PAGE 11 OF THE OPERATORS MANUAL 24 799873 00 5 8 GROMMET 88 360032 00 1 4 I D x 3 POLY SLEEVE ADD SHRINK TUBING TO END OF SLEEVE 88 488028 00 ...

Page 185: ...AL ENGINEERING REV DATE SHOWN 1 26 98 AJB MENU CHG HISTORY 12 901164 00 SCREW 8 32 x 1 4 SEM 7 PLACES 03 925764 01 CAP END RIGHT HAND 03 925765 01 BRACKET COVER 3 PLACES 03 925763 01 COVER 03 925760 01 LABEL VARIAN AUTODRIVE 03 925764 02 CAP END LEFT HAND 13 312008 00 6 KEP NUT 6 PLACES MAKE SURE THE INSET NUT IS UPWARD ...

Page 186: ...IST DOC 03 925693 11 12 DESC PAGE REV 1 Assy Big Valve Oven 2 TOOLS of 5 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 15 99 AJB MENU CHG HISTORY Assy Big Valve Oven ...

Page 187: ... SCREW 6 32 X 3 4 SSFH 12 222006 14 2 PLCS SCREW 6 32 X 7 8 PHMS SST 03 925682 03 7 PLCS CLAMP RING VALCO CR2 12 222006 06 14 PLCS SCREW 6 32 X 3 8 PHMS SST 11 622008 03 2 PLCS SCREW SET 8 12 X 19 22 119918 00 CLAMP CABLE 5 16 DIA 2EA NOTES 1 PLACE THE HEATER PLATE AS SHOWN ON A FLAT STEADY SURFACE 2 INSTALL CLAMP RING SIX PLACE WITH 6 32 X 3 8 SCREWS CLAMP RING ORIENTATION AS SHWON 3 INSTALL OVEN...

Page 188: ...00 4 PLCS 8 32 X 5 8 KNLD THUMB SCREW NOTES 1 PLACE THE OVEN BRACKET AS SHOWN ON A FLAT 2 ALIGN FOUR HOLES WITH INSULATION TO STANDOFFS ON BRACKET 3 ALIGN HEATER PLATE ASSY WITH FOUR 4 STANDOFFS IN VALVE OVEN BRACKET AND HEATER WIRES WITH PRE SLOTTED INSULA 4 ATTACH INJECTOR COVER SUPPORT TO THE OVEN BRACKET 03 925550 01 INSULATION BRKT VALVE OVEN STEADY SURFACE AND GENTLY PRESS INSULATION INTO BR...

Page 189: ...TION COVER VALVE OVEN 03 925546 01 COVER VALVE OVEN NOTES 1 SECURE HEATER WIRE CABLE CLAMP 2 TO OVEN BRACKET 2 POSITION HEATER ASSEMBLY AND OVEN BRACKET AS SHOWN 3 PLACE THE COVER INSULATION OVER THE OVEN COVER AND A FIRMLY PRESS DOWN INTO COVER NEATLY DRESS FOUR 4 CORNERS 4 INSTALL OVEN COVER ASSEMBLY TO THE HEATER ASSEMBLY MAKE SURE THE SLOTS ON THE OVEN COVER ALIGN WITH FACED THUMB WASHERS AND ...

Page 190: ... 925693 11 12 DESC PAGE REV 5 Assy Big Valve Oven 2 TOOLS of 5 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 15 99 AJB MENU CHG HISTORY Typical Installation of Big Valve Oven ...

Page 191: ...PARTS LIST DOC 03 925693 11 12 DESC PAGE REV 6 Assy Big Valve Oven 2 TOOLS of 5 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 12 15 99 AJB MENU CHG HISTORY ...

Page 192: ...OC 03 925609 00 DESC PAGE REV 1 of 17 Assembly Procedure 3 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 03 00 Sax Makthepharack MENU CHG HISTORY ASSY DETECTOR EFC ...

Page 193: ...T TOUCH BAKED O RINGS AT ANY TIME 2 REMOVE BOTH TYPES OF BAKED O RINGS FROM STORAGE JAR WITH TWEEZERS 3 INSPECT BOTH SIDES OF THE BAKED O RING FOR CRACKS UNDER UNDER A MICROSCOPE 4 CLEAN BAKED O RINGS BY INSERTING A PIECE OF PEEK TUBING THRU CENTER OF O RING AND SPRAY THOROUGHLY WITH DUST OFF AS SHOWN 5 ONLY CLEAN WHAT WILL BE IMEDIATELY USED 6 WHENEVER O RINGS ARE USED USE DUST OFF TO CLEAN PART ...

Page 194: ...79 100 78 25 81 1000 03 ECD 80 250 04 TCD 79 100 80 250 05 PFPD 79 100 79 100 79 100 06 TCD H2 79 100 79 100 CHANNEL 3 FRITT HANDLING CLEAN 1 PACKAGE 25 EA AT A TIME KEEP IN CLEAN GLASS VIAL HANDLE ONLY WITH TWEEZERS NOTES UNLESS OTHERWISE SPECIFIED 1 SEE O RING PRE ASSEMBLY INSPECTION PROCEDURE OR CLICK ON IMAGE 03 905960 10 2 PLCS O RING BLOCK EFC FRITT INSTALLATION O RING INSTALLATION 2 AFTER C...

Page 195: ...PER BLOCK WASHER SPLIT 6 03 925812 01 ASSY EDC PWA BLOCK EFC DETECTOR REF SEE SHEET 3 03 925570 01 3 PLCS SPACER ONE SHOWN 03 925961 01 3 PLCS TRANSDUCER ONE SHOWN NOTES UNLESS OTHERWISE SPECIFIED 1 ASSEMBLE PART AS SHOWN START SCREWS 3 TURNS BUT DO NOT TORQUE COMPLETELY 2 REPEAT FOR EACH CHANNEL WITH BLOCK PER TABLE 1 3 FOR CHANNELS WITH OUT BLOCK INSTALL RESISTOR P N 31 408353 00 NOT SHOWN INTO ...

Page 196: ... 01 VALVE PROPORTIONAL NOTES UNLESS OTHERWISE SPECIFIED 1 ORIENT VALVE CABLES 4 AFTER VALVES MOUNTING PLATE ASSEMBLED TO BLOCK TORQUE SCREWS FROM PREVIOUS SHEET HAND TIGHT 5 INSTALL COVER WITH TIE WRAP AND LABEL FOR J8 03 925569 01 PLATE MTG 14 202006 00 2 PLCS WASHER SPLIT 6 12 222006 04 2 PLCS SCREW 6 32 X 1 4 6 MOUNT CATIPILLAR STRIP TO BRACKET 2 MOUNT VALVES MOUNTING PLATE TO BLOCK ONE AT A TI...

Page 197: ... PLCS SCREW 4 40 X 1 2 TUBING PEEK SEE TABLE SHEET 7 NOTES UNLESS OTHERWISE SPECIFIED 1 ASSEMBLE TUBING MANIFOLD FERRULE AND SCREWS TO BLOCK SEE TUBING TABLES HAND TIGHT 2 CONNECT PIN OUT AS REQUIRED 2 4 6 8 10 12 14 16 1 3 5 7 9 11 13 15 J8 CHANNEL 1 VALVE CHANNEL 2 VALVE IF PRESENT CHANNEL 3 VALVE IF PRESENT JUMP FOR 03 04 05 06 JUMP FOR 01 02 3 TIE WRAP VALVE CONNECTORS TOGETHER SEE DETAIL A DE...

Page 198: ...6 03 925840 16 03 925840 16 03 925840 26 03 925840 26 03 925840 23 03 925839 26 03 925839 26 03 925841 17 1 2 3 4 5 6 7 1 2 4 5 6 3 ITM TABLE FOR 01 02 05 TUBE P N 04 TUBE P N 06 03 925838 16 03 925839 16 03 925838 26 03 925839 26 03 925838 16 03 925839 16 03 925838 26 03 925839 26 1 2 3 4 ITM TABLE FOR 04 06 TUBE P N 03 925838 16 03 925838 26 1 2 ITM TABLE FOR 03 7 3 2 1 4 2 1 TUBING TABLES NOTE ...

Page 199: ... 2 CONNECT DEFC CARRIER INLET s TO TEST BENCH CARRIER INLET MANIFOLD WITH CROSS T IF REQUIRED 3 CONNECT DEFC CARRIER OUTLET S TO TEST BENCH CARRIER OUTLET MANIFOLD WITH CROSS OR T IF REQUIRED 4 PLUG PRESSURE SENSOR ON TEST STAND DEFC P N CARRIER IN CARRIER OUT 1 1 2 4 5 6 3 ITM 7 3 2 1 4 2 1 03 925609 XX 01 02 05 FID TSD PFPD 1 3 5 4 6 7 2 04 06 TCD TCD H2 1 3 2 4 3 03 ECD 1 2 5 JUMP SPLIT VALVE T...

Page 200: ...k REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 03 00 Sax Makthepharack MENU CHG HISTORY LABVIEW TEST AND CALIBRATION PROGRAM DETECTOR EFC 1 IN THE PROGRAM MANAGER LAB VIEW WINDOW DOUBLE CLICK ON LAB VIEW ICON A WINDOW WITH HEADING UNTITLED 1 WILL APPEAR CLOSE IT 2 CLICK ON THE OPEN VI BUTTON ...

Page 201: ... 03 925609 00 DESC PAGE REV 10 of 17 Assembly Procedure 3 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 03 00 Sax Makthepharack MENU CHG HISTORY 3 HIGHLIGHT AND OPEN ...

Page 202: ...03 925609 00 DESC PAGE REV 11 of 17 Assembly Procedure 3 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 03 00 Sax Makthepharack MENU CHG HISTORY 4 HIGHLIGHT AND OPEN 09 ...

Page 203: ...C 03 925609 00 DESC PAGE REV 12 of 17 Assembly Procedure 3 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 03 00 Sax Makthepharack MENU CHG HISTORY 5 HIGHLIGHT AND OK ...

Page 204: ...ED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 03 00 Sax Makthepharack MENU CHG HISTORY 7 CLICK ON ARROW TO GO TO QUICK TEST 6 FROM FUNCTIONS PULLDOWN MENU SELECT QUICK TEST 9 02 CURRENT REVISION IS 9 02 DO NOT RUN FIXTURE W WRONG SOFTWARE REVISION ...

Page 205: ...8 INPUT FLOW SENSOR NUMBER LOCATED ON FLOW SENSOR 9 FROM THE QUICK TEST SETUP PULLDOWN MENU SELECT FULL TEST 10 IN THE GRP BOX INDICATE THE TYPE CODE OF THE DEFC IN EACH GROUP CODES IN LOWER LEFT HAND CORNER OF DISPLAY 11 CLICK ON THE ARROW TO BEGIN QUICK TEST NOTES UNLESS OTHERWISE SPECIFIED 1 REFER TO THE DEFC TROUBLESHOOTING FLOW CHART TO TEST ERRORS 2 IF NOT TEST ERRORS GO TO WINDOWS AND SELEC...

Page 206: ...IXTURE NUMBER 16 CLICK ON ARROW TO BEGIN TEST AND CALIBRATE 14 INPUT FLOW SENSOR NUMBER 12 FROM FUNCTIONS PULLDOWN MENU SELECT TEST AND CALIBRATION 13 ENTER THE DEFC TYPES CONNECTED IN EACH GROUP AND THE PWA REV TYPE CODES IN LOWER RIGHT COR NER OF DISPLAY NOTES UNLESS OTHERWISE SPECIFIED 1 REFER TO THE DEFC TROUBLESHOOTING FLOW CHART TO TEST ERRORS 2 IF NO TEST ERRORS ENTER DEFC TYPE AND PWA REV ...

Page 207: ...7 Assembly Procedure 3 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 03 00 Sax Makthepharack MENU CHG HISTORY 17 APPLY LABEL NOTES UNLESS OTHERWISE SPECIFIELD 1 AFTER LABEL APPLIED BAG SEAL IMMEDIATELY ...

Page 208: ...ror Flow Sensor Overrange Error Message Label and Package DEFCModule Voltage GT 3VDC Transducer Connection Board Test Flowrate LT Expected Flowrate Bad Transducer Bad PWA In Controller Test Valves shut off Valve or PWA Blockage Voltage LT 5VDC Valve Connection Blockage Test Flowrate LT Expected Flowrate Transducer backwards or shorted No Fritt Test Flowrate GT Expected Flowrate Transducer Bad Tran...

Page 209: ...TS LIST DOC 03 925609 00 DESC PAGE REV 18 of 17 Assembly Procedure 3 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 02 03 00 Sax Makthepharack MENU CHG HISTORY ...

Page 210: ... DOC 03 925607 00 DESC PAGE REV 1 TCD Detector 2 TOOLS of 3 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 05 04 98 Sax Makthepharack MENU CHG HISTORY TCD DETECTOR Subassembly ...

Page 211: ... THICKNESSES ON INDICATED SIDE 03 925459 01 HEATER TCD 120V Detail A 51 411022 00 CONNECTOR MOLEX SIGNAL CABLE 51 411004 00 PINS MOLEX 5EA M X 2 5 2 6 9 5 W H ITE YELLO W R ED BLAC K G R EEN 03 925459 02 HEATER TCD 220V 03 925459 03 HEATER TCD 101V 28 693976 00 UNION COMPRESSION 1 16 SST 03 917145 09 TUBING SST 1 16 18 LG NOTE THESE TWO PARTS TO BE USED WITH TRANSFER LINE VERSION ONLY REF 03 92560...

Page 212: ...DICATED FINISH WRAP MUST BE TWO THICKNESSES ON INDICATED SIDE 03 925459 01 HEATER TCD 120V Detail A 51 411022 00 2 PLCS CONNECTOR MOLEX SIGNAL CABLE 51 411004 00 PINS MOLEX 5EA M X 2 5 2 6 9 5 W H ITE YELLO W R ED BLAC K G R EEN 03 925459 02 HEATER TCD 220V 03 925459 03 HEATER TCD 101V NOTE CUT ONE PIECE IN HALF SEE PHOTO LEFT 22 119918 00 5 16 ALUM CLAMP PARTS NOT SHOWN 03 925374 01 PROBE TEMPERA...

Page 213: ...en Single Catalyst PAGE REV 1 of 2 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 20 99 Michael Slaughter MENU CHG HISTORY ASSY OVEN SINGLE CATALYST SUB ASSEMBLIES STATION ASSEMBLY PROCEDURES ...

Page 214: ... to secure in place as shown 1 1 2 Install the 1041 Injector Insulation 03 925539 01 into the 1041 Injector Oven Block Cover 03 925499 01 Cut Insulation on leg shown to 1 2 thickness and discard Make sure the hole on Insulation and Injector Oven Block Cover are lining up 13 112015 00 NUT 5 16 18 HEX SST 03 917588 00 2 PLCS BRKT MTG HTD INJ 03 918481 00 SPACER 1 2 OD X 323 ID 12 THK 12 754015 24 BO...

Page 215: ...sy Oven Dual Valve PAGE REV 1 of 2 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 20 99 Michael Slaughter MENU CHG HISTORY ASSY OVEN DUAL VALVE SUB ASSEMBLIES STATION ASSEMBLY PROCEDURES ...

Page 216: ...g four 8 32 x 3 8 Sems Screws 12 901163 00 to secure in place 1 1 2 Install the Dual Valve Oven Insulation 03 925683 01 into the Dual Oven Valve Cover 03 925676 01 Make sure the hole on Insulation and Injector Oven Block Cover are lining up 1 1 3 Install one 8 32 x 3 16 Set Screw 11 622008 03 into the Dual Valve Block where shown s 03 925676 01 COVER VALVE OVEN DUAL 03 917170 00 BLOCK DUAL VALVE 0...

Page 217: ...ven Injector Valve PAGE REV 1 of 2 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 19 99 Michael Slaughter MENU CHG HISTORY ASSY OVEN INJECTOR VALVE SUB ASSEMBLIES STATION ASSEMBLY PROCEDURES ...

Page 218: ...Screws 10 351308 06 to secure in place 1 1 2 Install the INJ VLV HTD Oven Insulation 03 917673 00 into the Oven INJ VLV HTD Cover 03 918442 00 Make sure the hole on Insulation and Injector Oven Block Cover are lining up Note Use fixture T 8634 to form the Insulation before insert to Oven Cover 03 918442 00 COVER HTD INJ VLV OVEN 03 917174 00 BLOCK INJECTOR VALVE 12 754015 24 BOLT 5 16 18 X 1 1 2 H...

Page 219: ...ven Single Injector PAGE REV 1 of 2 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 16 99 Seamus Flanagan MENU CHG HISTORY ASSY OVEN SINGLE INJECTOR SUB ASSEMBLIES STATION ASSEMBLY PROCEDURES ...

Page 220: ...7588 00 using four 8 32 x 3 8 Sems Screws 12 901163 00 to secure in place as shown 1 1 2 Insert the 1041 Injector Insulation 03 925539 01 into the 1041 Injector Oven Block Cover 03 925499 01 Make sure the hole on Insulation and Injector Oven Block Cover are lining up 13 112015 00 NUT 5 16 18 HEX SST 03 917588 00 2 PLCS BRKT MTG HTD INJ 03 918481 00 SPACER 1 2 OD X 323 ID 12 THK 12 754015 24 BOLT 5...

Page 221: ...L REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 11 12 13 05 07 98 Sax Makthepharack DOC 03 925445 03 DESC 1079 INJECTOR SUBASSEMBLY MENU CHG HISTORY 1079 INJECTOR W CO2 CRYO Subassembly 03 925445 11 120v CO2 03 925445 12 230v CO2 03 925445 13 101v CO2 ...

Page 222: ... 03 925575 01 TOP COVER 03 918998 00 CLAMSHELL SIDE B 13 312004 00 SST KEP NUT 4 2 EA 03 949666 01 INJECTOR NUT ASSY OTHER PARTS NOT SHOWN OPERATION SEQUENCE NOTE 1 HEATER CARTRIDGE PROBE CONTAINED BY CLAMSHELLS END OF HEATER CARTRIDGE TO BE FLUSH WITH THE BOTTOM OF CLAMSHELLS 2 CRYO TUBE CLAMSHELL ASSY TO BE MOUNTED AS FAR UP THE CHAMBER TUBE AS POSSIBLE TOOLS LIST ASSY FIX 1 T 3734 03 925425 01 ...

Page 223: ...REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 21 22 23 05 07 98 Sax Makthepharack DOC 03 925445 02 DESC 1079 INJECTOR SUBASSEMBLY MENU CHG HISTORY 1079 INJECTOR WITH LN2 CRYO Subassembly 03 925445 21 120v LN2 03 925445 22 230v LN2 03 925445 23 101v LN2 ...

Page 224: ...03 925575 01 TOP COVER 03 918998 00 CLAMSHELL SIDE B 13 312004 00 SST KEP NUT 4 2 EA 03 949666 01 INJECTOR NUT ASSY OTHER PARTS NOT SHOWN OPERATION SEQUENCE NOTE 1 HEATER CARTRIDGE PROBE CONTAINED BY CLAMSHELLS END OF HEATER CARTRIDGE TO BE FLUSH WITH THE BOTTOM OF CLAMSHELLS 2 CRYO TUBE CLAMSHELL ASSY TO BE MOUNTED AS FAR UP THE CHAMBER TUBE AS POSSIBLE TOOLS LIST ASSY FIX 1 T 3734 03 925425 01 H...

Page 225: ...RAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 05 07 98 Sax makthepharack DOC 03 925445 01 DESC 1079 Injector Subassembly MENU CHG HISTORY 1079 INJECTOR Subassembly 00 03 925445 01 120v NO CRYO 03 925445 02 230v NO CRYO 03 925445 03 101v NO CRYO ...

Page 226: ...MBER TUBE AS POSSIBLE 03 918998 00 CLAMSHELL SIDE B 12 312004 10 SOCKET HEAD CAP SCREW 2 EA 03 918997 00 CLAMSHELL SIDE A 13 312004 00 SST KEP NUT 4 2 EA 03 925440 01 BRAZED ASSY 03 908206 01 ACTUATOR SWIT ASSY 14 920005 00 WAVE SPRING 2 EA 00 997630 00 SEPTUM 03 949666 01 INJECTOR NUT ASSY 03 925425 01 HEATER 120V 03 925374 01 PROBE 03 925572 01 TUBING CLAMP 03 925425 02 HEATER 230V 03 925425 03 ...

Page 227: ...TS LIST MENU DESC PAGE REV 1 Rear Panel Assy 1 TOOLS OF 2 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 3 20 97 MH DOC 03 925250 01 CHG HISTORY Rear Cover Subassembly ...

Page 228: ... REV DATE SHOWN 3 20 97 MH DOC 03 925250 01 CHG HISTORY 03 925250 01 PANEL REAR 12 222008 24 SCREW 6 32 X 5 8 SSPH 4EA R 20 839825 00 BEZEL CHASSIS FAN 2ea 03 925305 01 ASSY CHASSIS FAN 13 312008 00 KEPNUT 6 SST 4EA NOTE CLICK HERE TO SEE ON POWER BOARD CONNECTION TO J 51 CSA 03925689 01 BLANK LABEL NOTE COVER CSA ON 101V VERSION ...

Page 229: ...1 02 DESC Pneumatic Bezel Assembly PAGE REV 1 of 2 1 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 16 99 PARTS LIST CHG HISTORY TOOLS MENU 3800 GC Pneumatics Bezel Assembly ...

Page 230: ...3 00 SCREW SEMS 8 32 X 3 8 2 EA 12 901134 00 SCREW SEMS 6 32 X 3 8 2 EA 03 925405 01 BRACKET PNEUMATICS DOOR PIVOT 23 620818 00 BALLSTUD 2 EA 03 925415 01 RIVET LATCHING 03 925211 01 BEZEL PNEUMATICS FRONT 03 925274 01 BRACKET PNEUMATIC BEZEL MOUNTING NOTE FOR 02 3380 VERSION DELETE THE FOLLOWING 03 925405 01 BRACKET PNEUMATICS DOOR PIVOT 12 901134 00 SCREW SEMS 6 32 X 3 8 2 EA 03 925415 01 RIVET ...

Page 231: ...PARTS LIST DOC 03 925133 00 DESC PFPD Assembly PAGE REV 1 1 of 4 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 3 27 97 MH MENU CHG HISTORY PFPD Subassembly ...

Page 232: ...ODE 11 622004 03 SET SCREW 4 40 X 3 16 LG SST 20 03 925139 00 TOWER BODY 12 222008 12 SCREW 8 32 X 3 4 LG PHMS SST 2EA 03 925156 00 LIGHT PIPE END CAP 03 925128 00 PMT TUBE NITROGEN MODE 03 925126 00 HOUSING PMT NITROGEN MODE 03 925155 00 QUARTZ ROD LIGHT PIPE 12 212004 03 SCREW FLAT HD 4 40 X 5 16 LG SST 3EA 03 925119 01 FILTER ASSY N MODE RG9 27 402361 00 O RING 987 ID X 103 WALL VITON 03 925143...

Page 233: ...PORT 03 925169 00 LABEL HIGH VOLTAGE WARNING 03 925194 03 SCREW CAP 6 32 X 3 8 LG CLEANED 3EA 12 901131 00 SCREW SEMS INT 8 32 X 3 8 LG STL 4EA 12 212004 03 SCREW FLAT HD 4 40 X 5 16 LG SST 3EA 12 903134 00 SCREW THUMB 8 32 X 5 8 LG SST 14 202006 00 WASHER SPLIT 6 236 OD X 141 ID SST 3EA 27 402826 00 O RING 1 487 ID X 103 WALL SLCN 27 402924 00 O RING 530 ID X 103 WALL SLCN 03 925143 00 WASHER SAP...

Page 234: ...ENU CHG HISTORY 03 925169 00 LABEL HIGH VOLTAGE WARNING 03 925120 00 SOCKET ASSY PMT N MODE 11 622004 03 SET SCREW 4 40 X 3 16 LG SST 03 925128 00 PMT TUBE NITROGEN MODE 03 925126 00 HOUSING PMT NITROGEN MODE 27 402361 00 O RING 987 ID X 103 WALL VITON 27 402826 00 O RING 1 487 ID X 103 WALL SLCN 12 901131 00 SCREW SEMS INT 8 32 X 3 8 LG STL UPGRADE TO N2 MODE ...

Page 235: ...L ENGINEERING REV DATE SHOWN 08 01 00 Sax Makthepharack MENU CHG HISTORY FOR EFC TYPES I III IV AND 5 RED PROBE TO METER SET TO OHMS 24 VOLT SHORT TEST BLACK PROBE TO MANIFOLD BLOCK TRANSISTOR TAB METER READING SHOULD BE O L OR IN THE MEGA OHMS 1 THIS TEST MUST BE DONE BEFORE NOTES UNLESS OTHERWISE SPECIFIED RIBBON CABLE IS ATTACHED ...

Page 236: ...EV DATE SHOWN 08 01 00 Sax Makthepharack MENU CHG HISTORY RED PROBE TO A METER SET TO OHMS BLACK PROBE TO TRANSDUCER HOLE METER READING BE O L OR IN THE MEGA OHMS 1 THIS TEST MUST BE DONE BEFORE NOTES UNLESS OTHERWISE SPECIFIED RIBBON CABLE IS ATTACHED FOR EFC TYPES I III IV AND 5 TRANSDUCER SHORT TEST GROUNDED SURFACE CHECK ALL 13 TRANSDUCER HOLES ...

Page 237: ...RATION 2 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 01 00 Sax Makthepharack MENU CHG HISTORY GROUP 0 GROUP 1 GROUP 2 TEST FIXTURE CONNECTIONS 1 EFC TYPES CANNOT BE MIXED WITHIN A NOTES UNLESS OTHERWISE SPECIFIED GROUP ...

Page 238: ...OOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 01 00 Sax Makthepharack MENU CHG HISTORY 1 EFC CALIBRATION WILL BE ADVERSLY NOTES UNLESS OTHERWISE SPECIFIED AFFECTED IF THE TUBING IS SHORTENED FOR EFC TYPE I TEST FIXTURE CONNECTIONS ...

Page 239: ...OLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 01 00 Sax Makthepharack MENU CHG HISTORY FOR EFC TYPE III TEST FIXTURE CONNECTIONS 1 EFC CALIBRATION WILL BE ADVERSLY NOTES UNLESS OTHERWISE SPECIFIED AFFECTED IF THE TUBING IS SHORTENED ...

Page 240: ...OOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 01 00 Sax Makthepharack MENU CHG HISTORY FOR EFC TYPE IV TEST FIXTURE CONNECTIONS 1 EFC CALIBRATION WILL BE ADVERSLY NOTES UNLESS OTHERWISE SPECIFIED AFFECTED IF THE TUBING IS SHORTENED ...

Page 241: ...OOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 01 00 Sax Makthepharack MENU CHG HISTORY FOR EFC TYPE V TEST FIXTURE CONNECTIONS 1 EFC CALIBRATION WILL BE ADVERSLY NOTES UNLESS OTHERWISE SPECIFIED AFFECTED IF THE TUBING IS SHORTENED ...

Page 242: ...rn on the computer Power Enter password PASSWORD to get logged on to the network if you intend to transfer files then Press OK If no files are going to be transferred press CANCEL If Cancel is chosen in previous step the following box will appear Press cancel and proceed The program will automatically startup Note If the software is revised the windows startup menu must be modified to point to the...

Page 243: ...ures regarding fixture maintenance and diagnostics see the EFC Fixture Maintenance Binder The main menu can be one of two states Active as shown with the upper left hand arrow or Inactive as shown above right In order to go to the next screen or activity you must first be in the ACTIVE screen ACTIVE INACTIVE Fields that are required to go to any other screen are as follows After required fields ar...

Page 244: ... be set by the Manufacturing Engineer Set Function to Change Det Serial Number or Change Inj Serial Number Input the new Serial Number in the New EFC Seriall Number block Press Run Change Function to No Function Press Exit Exit Press Run and you will exit the EFC Calibration program Test and Calibrate Routine used after Quicktest to create and write calibration data to memory of EFC modules Fixtur...

Page 245: ...Set Function to Pressurize Select the Type Module and Gas Press Run The Mensor Pressure should increase to about 90 psig In the Function Select Isolate Press Run This will close off all of the valves to the EFC so a pressure degradation test can be observed Mensor gage When test is over Select Vent from the Function Menu and press Run This will depressureize the system When the system is fully ven...

Page 246: ...es in any channel for a given calibrated DEFC Enter the Module Gas Type and Function Run Controller Enter the desired flow and channel Press the Valve Power and Controller on Buttons to Green Press the arrow in the upper left hand corner to start To turn off Press the Valve Power and Controller on Buttons to Red And press the Function to exit Press the arrow in the upper left hand corner Close the...

Page 247: ...EV DATE SHOWN 08 01 00 Sax Makthepharack MENU CHG HISTORY Print Memory Used to print out the contents of the memory of any EFC calibrated or not Enter the appropriate Type in the Function pull down menu Enter the Module Press the arrow in the upper left hand corner to start To exit select the Function Exit and Run This gets you back to the main menu ...

Page 248: ...ns of this module are to Test Controller of individual EFC s This is the Controller part of the screen and not covered in this section In the Group box indicate the type of EFC s in each group Set the Warm up Time to 1 minute Set the Flow Sensor Serial Number From the Quick Test Setup Pulldown menu Select Full Test If IEFC s are being tested Set Mux Test button to on Click on the arrow in the uppe...

Page 249: ...agnose fixture leaks By jumping Carrier in to Carrier out blocking off Pressure Sense and Jumping Split Vent to Vent and Capping off the Low and High vent of the Master Flow Sensors Leaks to the atmosphere can be determined Works similar to Module Leak except it is used for fixture diagnostics Click on the arrow in the upper left hand corner to start When finished click the upper right hand arrow ...

Page 250: ...erence Flow Sensor Calibration Used to facilitate and check Master Flow Sensor calibration From the Pull down menu select High or Low Sensor to check Enter the Password of 1951 Push the Botton of Read Low Flow or Read High Flow as is appropriate Select a gas type Select a module Typically a Type 1 to run Set the Master Flow Sensor Serial Number Press Run to start To end Set the Pull down to exit a...

Page 251: ...C Assy Shipping Container EFC Module PAGE REV 1 of 4 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 23 00 Michelle Wu MENU FIGURE 1 FIGURE 2a FIGURE 2b FIGURE 3 FIGURE 4 ...

Page 252: ...E 1 1 1 Determine EFC Type Detector EFC 03 925609 XX Injector EFC 03 925110 XX or Type 21 25 03 933016 XX 1 1 2 Install one each Short Natural Nylon Typ Wrap 22 119650 00 to tubing as shown in Figure 1 1 1 3 Assemble EFC onto a EFC Module Shipping Support Plate 03 925920 01 using four 8 32 x 3 8 Sems Screws 12 901163 00 as shown in Figure 2a 2b Use the Plate Configuration Table for reference shown...

Page 253: ...sy Shipping Container EFC Module PAGE REV 3 of 4 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 23 00 Michelle Wu MENU FIGURE 5 FIGURE 6 FIGURE 7 FIGURE 8 FIGURE 9a FIGURE 9b ...

Page 254: ...ape then insert to the inner box as shown See Figure 6 1 2 3 Place the Bagged EFC Module into the Box with the Support Plate side up Close top end of the inner box with tape gun See Figure 7 1 2 4 Assemble the Outter Box by taping bottom of inner box using Tape Gun to seal one end and place one each of Foam Cap with the indent side up See Figure 8 1 2 5 Place the inner box inside the outer box and...

Page 255: ...5 DESC PAGE REV 1 of 4 EFC 1079 TYPE V 3 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 22 99 Sax Makthepharack MENU CHG HISTORY EFC MODULE V SUB ASSEMBLY 24 8 6 8 10 22 NATURAL 22 12 ...

Page 256: ...ING TOOL NOTE FLOW ARROW ORIENTATION WHEN INSTALLING PENCIL FILTERS 03 925406 01 COVER EIC PCB 03 925407 01 INSULATION EIC PCB 6 PLACES 4 PLACES 14 998043 00 SHOULDER WASHER 2 PLACES 62 899654 00 INSULATOR 62 600876 00 REGULATOR LM317T 12 222004 05 SCREW 4 40 X 5 16 2 PLACES NOTE SHOULDER FITS INSIDE TRANSISTER HOLE 12 222006 08 SCREW 6 32 X 1 2 2 PLACES 2 PLACES NOTE PRIOR TO SOLDERING BEND LEDS ...

Page 257: ...0315 00 HOUSING 2 POSITION TAB LOCKS IN OPENING TOOL USE MOLEX CRIMP GUN 3 AFTER CLEANING O RINGS MANIFOLD AND OPERATION NOTES SOLENOID VALVE ASSY SOLENOID VALVE MATING SURFACES HAND TIGHTEN SOLENOID VALVE TO MANIFOLD BLOCK SEE OPERATION NOTES 4 INSERT SPECIAL TOOL IN TOOL HOLE AND HAND TIGHTEN FURTHER 5 POSITION VALVE OUTLET ELBOW FITTING IN VERTICAL POSITION AND TIGHTEN MIDDLE RING 28 849969 00 ...

Page 258: ... 1 OR PAGE 3 USE 03 918853 03 TUBING PEEK 062 X 030 ID GREEN 10 DETAIL A PEEK TUBING ASSEMBLY 03 917142 00 FERRULE VITON 3 PLACES MANIFOLD PLATE SEE DETAIL A PEEK TUBING 3 PLACES INSTALLATION 03 905960 10 BAKED O RING 3 PLACES SEE NOTE 1 1 SEE O RING PRE ASSEMBLY INSPECTION NOTES UNLESS OTHERWISE SPECIFIED PROCEDURE OPERATION NOTES 2 AFTER CLEANING O RINGS AND MANIFOLD MATING SURFACE SET O RINGS I...

Page 259: ... DESC PAGE REV 1 of 3 3800GC EFC 1079 TYPE IV 4 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 22 99 Sax Makthepharack MENU CHG HISTORY EFC MODULE IV SUB ASSEMBLY 4 17 4 1 75 24 22 6 6 ...

Page 260: ... 2 PLACES 62 899654 00 INSULATOR 62 600876 00 REGULATOR LM317T 12 222004 05 SCREW 4 40 X 5 16 2 PLACES NOTE SHOULDER FITS INSIDE TRANSISTER HOLE 12 222006 08 SCREW 6 32 X 1 2 2 PLACES 2 PLACES NOTE PRIOR TO SOLDERING BEND LEDS 90 DEG 62 989652 00 TRANSISTOR TIP141 NOTE SOLDER TO PWA AFTER MOUNTING TO MANIFOLD 03 925109 00 BRACKET MANIFOLD MOUNTING 12 222004 22 SCREW 4 40 X 1 1 4 4 PLACES TOOL USE ...

Page 261: ...E MANIFOLD BLOCK POSITION A REFERENCE PAGE 1 OR PAGE 3 USE 03 918853 03 TUBING PEEK 062 X 030 ID GREEN 4 DETAIL A PEEK TUBING ASSEMBLY 03 917142 00 FERRULE VITON 3 PLACES MANIFOLD PLATE SEE DETAIL A PEEK TUBING 3 PLACES INSTALLATION 03 905960 10 BAKED O RING 3 PLACES SEE NOTE 1 1 SEE O RING PRE ASSEMBLY INSPECTION NOTES UNLESS OTHERWISE SPECIFIED PROCEDURE OPERATION NOTES 2 AFTER CLEANING O RINGS ...

Page 262: ...3 DESC PAGE REV 1 of 3 3800GC EFC 1079 TYPE III 4 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY Sax Makthepharack CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 22 99 MENU CHG HISTORY EFC MODULE III SUB ASSEMBLY 4 28 22 24 YELLOW ...

Page 263: ...LOW ARROW ORIENTATION WHEN INSTALLING PENCIL FILTERS 03 925406 01 COVER EIC PCB 03 925407 01 INSULATION EIC PCB 6 PLACES 4 PLACES 14 998043 00 SHOULDER WASHER 2 PLACES 62 899654 00 INSULATOR 62 600876 00 REGULATOR LM317T 12 222004 05 SCREW 4 40 X 5 16 2 PLACES NOTE SHOULDER FITS INSIDE TRANSISTER HOLE 12 222006 08 SCREW 6 32 X 1 2 2 PLACES 2 PLACES NOTE PRIOR TO SOLDERING BEND LEDS 90 DEG 62 98965...

Page 264: ... 14 TUBING PEEK 062 X 030 ID YELLOW 28 DETAIL A PEEK TUBING ASSEMBLY 03 917142 00 FERRULE VITON 3 PLACES MANIFOLD PLATE SEE DETAIL A PEEK TUBING 3 PLACES 03 905960 10 BAKED O RING 3 PLACES SEE NOTE 1 1 SEE O RING PRE ASSEMBLY INSPECTION NOTES UNLESS OTHERWISE SPECIFIED PROCEDURE OPERATION NOTES 2 AFTER CLEANING O RINGS AND MANIFOLD MATING SURFACE SET O RINGS IN PLACE WITH TWEEZERS DO NOT TOUCH O R...

Page 265: ...ITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 22 99 Sax Makthepharack MENU CHG HISTORY EFC MODULE I SUB ASSEMBLY 24 8 6 8 28 YELLOW 22 NATURAL 22 12 Peek Tubing 1 03 925783 06 2 03 925783 08 3 03 925783 12 4 03 925783 22 5 03 925783 24 6 03 925841 22 7 03 925851 28 1 2 2 3 4 5 6 7 ...

Page 266: ...OL USE T 8909 FRIT POSITIONING TOOL NOTE FLOW ARROW ORIENTATION WHEN INSTALLING PENCIL FILTERS 03 925406 01 COVER EIC PCB 03 925407 01 INSULATION EIC PCB 6 PLACES 4 PLACES 14 998043 00 SHOULDER WASHER 2 PLACES 62 899654 00 INSULATOR 62 600876 00 REGULATOR LM317T 12 222004 05 SCREW 4 40 X 5 16 2 PLACES NOTE SHOULDER FITS INSIDE TRANSISTER HOLE 12 222006 08 SCREW 6 32 X 1 2 2 PLACES 2 PLACES NOTE PR...

Page 267: ...E 1 SEE O RING PRE ASSEMBLY INSPECTION NOTES UNLESS OTHERWISE SPECIFIED PROCEDURE 1 8 51 190316 00 CONN SOCKET 22 24 AWG 2 PLACES 51 190315 00 HOUSING 2 POSITION TAB LOCKS IN OPENING TOOL USE MOLEX CRIMP GUN 3 AFTER CLEANING O RINGS MANIFOLD AND OPERATION NOTES SOLENOID VALVE ASSY SOLENOID VALVE MATING SURFACES HAND TIGHTEN SOLENOID VALVE TO MANIFOLD BLOCK SEE OPERATION NOTES 4 INSERT SPECIAL TOOL...

Page 268: ...MANIFOLD BLOCK POSITION A REFERENCE PAGE 1 OR PAGE 3 USE 03 918853 14 TUBING PEEK 062 X 030 ID YELLOW 28 DETAIL A PEEK TUBING ASSEMBLY 03 917142 00 FERRULE VITON 3 PLACES MANIFOLD PLATE SEE DETAIL A PEEK TUBING 3 PLACES INSTALLATION 03 905960 10 BAKED O RING 3 PLACES SEE NOTE 1 1 SEE O RING PRE ASSEMBLY INSPECTION NOTES UNLESS OTHERWISE SPECIFIED PROCEDURE OPERATION NOTES 2 AFTER CLEANING O RINGS ...

Page 269: ...EVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 05 20 98 Bob Vickroy MENU CHG HISTORY Installation Basic SPT LN2 03 918713 714 XX TRAP ASSEMBLY DUAL VALVE OVEN OR INJECTOR VALVE OVEN 03 925541 01 SPT ADAPTER LN2 VALVE SHEET METAL CUT OUT REMOVEAL NOT REQ D INLET CONN CHECK VALVE NOT SHOWN POWER PLUG USE 3 POSITION ...

Page 270: ...OOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 05 20 98 Bob Vickroy MENU CHG HISTORY 03 925542 01 HARNESS PCB CONNECT TO J52 03 925305 01 ASSY FAN 24V CONNECT TO J51 03 918795 00 HARNESS SPT CONNECT TO TRANSFORMER TRANSFORMER CABLE TO THE SPT ...

Page 271: ...PAGE REV 1 2 TOOLS of 2 PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 03 26 98 MH DOC 03 918681 XX DESC 1078 Injector Subassembly MENU CHG HISTORY 1078 INJECTOR Subassembly 00 ...

Page 272: ...3 918680 00 BRAZED ASSY 00 997630 00 SEPTUM 03 918679 00 INSULATION 03 918998 00 CLAMSHELL SIDE B 13 312004 00 SST KEP NUT 4 2 EA 03 949666 01 INJECTOR NUT ASSY OPERATION SEQUENCE NOTE 1 HEATER CARTRIDGE PROBE CONTAINED BY CLAMSHELLS END OF HEATER CARTRIDGE TO BE FLUSH WITH THE BOTTOM OF CLAMSHELLS 2 CRYO TUBE CLAMSHELL ASSY TO BE MOUNTED AS FAR UP THE CHAMBER TUBE AS POSSIBLE 3 INSURE HEATER PROB...

Page 273: ...Assy Inlet Manifold PAGE REV 1 of 2 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 11 99 Michael Slaughter MENU ASSY INLET MANIFOLD SUB ASSEMBLY STATION ASSEMBLY PROCEDURES ...

Page 274: ...ING BAKED 176 OD 03917084 00 3 PLCS CAPILARY COLUMN FITTING NUT 12 901150 00 4 PLCS SCREW SEM 8 32 X 1 2 03 918148 00 INLET MANIFOLD COMPLETE 03 917143 00 8 PLCS PIN CLEAN 1 16 X 3 4 03 917157 03 PLCS WASHER FERRULE HOLD THE 8 32 X 1 2 SEM SCREW 2 OBTAIN FOUR EACH MALE CONNECTS AND ASSEMBLE TO THE COMPLETE INLET MANIFOLD AS SHOWN REPLACE NUT FERRULE WITH VITON FERRULE FERRULE HOLD WASHERAND CAPILA...

Page 275: ...1 00 DESC BASIC ASSEMBLY PAGE REV 1 of 18 6 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY ASSY BASIC 3800GC STATION 2 ASSEMBLY PROCEDURES ...

Page 276: ...SSEMBLY PAGE REV 2 of 18 6 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 22 799995 00 GROMMET ROUTE TRANSFORMER AND FAN MOTOR WIRES PAGE 7 THROUGH GROMMET ...

Page 277: ...OTOR MOUNT 13 312060 00 NUT KEP 10 32 SST 4EA 03 925307 01 FAN MOTOR 120V 101V 12 222008 14 SCREW 8 32 X 7 8 SST PH 4EA 14 901074 00 WASHER PLAIN 6 4EA 13 122060 00 NUT HEX 10 32 SST 4EA 88 299284 00 LOCTITE 222 ALL 4 SCREWS 03 925307 02 FAN MOTOR 230V NOTE ATTACH MOTOR PINS TO MULTI PURPOSE CONNECTOR THEN TO J47 ON THE POWER BOARD 14 312008 00 WASHER LOCK 4EA FOR ASSEMBLY OF MOTOR TO TO MOTOR MOU...

Page 278: ... BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 03 917946 01 BLADES FOR BLADE PLACEMENT ON MOTOR SHAFT USE TOOL T 8915 P N 03 917887 00 FAN MOTOR ASSEMBLY NOTE TEST FAN PER FAN BALANCE TEST PRIOR TO INSTALLATION ...

Page 279: ...SS YELLOW GREEN MAIN HARNESS BLUE FROM POWER CORD BROWN FROM POWER CORD GREEN YEL HARNESS HARNESS FROM PWR CORD HARNESS BLUE MAIN HARNESS BROWN MAIN HARNESS YELLOW GREEN MAIN HARNESS GRN YEL FROM PWR CORD HARNESS 03 918655 00 HARNESS 51 340093 00 RECEPTACLE BACK OF G C BACK OF G C WHITE FROM PWR BLACK FROM PWR CORD CORD GROUNDING LUG CHASSIS GROUNDING LUG CHASSIS GROUNDING LUG 14 312008 00 81 8215...

Page 280: ... DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 101V 03 925294 01 MAIN HARNESS 03 925595 00 LINE FILTER CHASSIS CORCOM BLUE MAIN HARNESS BROWN MAIN HARNESS YELLOW GREEN MAIN HARNESS GRN YEL FROM PWR CORD HARNESS BACK OF G C WHITE FROM PWR BLACK FROM PWR CORD CORD GROUNDING LUG CHASSIS GROUNDING LUG 03 925581 01 POWER CORD 101V LOAD LINE ...

Page 281: ...EM 4 PLACES 101V 12 901163 00 SCREW SEM 8 32 3 8 2 PLACESS 230V AND 120v WHITE FROM POWER CORD BLACK FROM POWER CORD BLUE FROM MAIN HARNESS BROWN FROM MAIN HARNESS FILTER WIRING DETAIL 03 925595 01 LINE FILTER 101V 03 925594 01 LINE FILTER 120V 03 925594 01 LINE FILTER 230V 03 925581 01 POWER CORD 101V INSTALL IN ROUND HOLE 03 925473 01 POWER CORD 120V INSTALL IN ROUND HOLE 81 821554 00 POWER CORD...

Page 282: ...STIC NUT INCLUDED WITH SWITCH 55 700702 00 CIRCUIT BREAKER 230V Note 1 Finger tight First Note 3 Wrench tighten using tool Note 4 Connect to Main Harness P N 03 925295 01 120V P N 03 925294 01 230V WIRING SCHEME FOR 230V 101V CIRCUIT BREAKER BROWN BLUE FIGURE A 2 4 1 3 T 8922 circuit breaker wrench NOTE HITACH GC 03 925620 03 04 USE CIRCUIT BREAKER 03 925622 01 SAME HARNESS Hitachi 101V NOTE ALIGN...

Page 283: ...ASIC ASSEMBLY PAGE REV 9 of 18 6 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 12 901163 00 SCREW 8 32 x 3 8 SEMS 2 PLACES CIRCUIT BREAKER ASSEMBLY ...

Page 284: ...Y CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 03925082 01 POWER BOARD 03 925209 01 POWER BOARD SUPPORT 12 901161 00 SCREW SEM 6 32 X 3 8 4EA 03 925480 01 ASSY CONNECTOR HEATER 51 408925 00 TERM BLK PLUG 8C 51 408923 00 TERM BLK PLUG68C 51 406933 00 CONN HOUSING PLUG ...

Page 285: ...OR 1 HEAT ZONE 1 JUMPER HEAT ZONE 2 HEAT ZONE 3 HEAT ZONE 4 HEAT ZONE 5 HEAT ZONE 6 INJECTOR 2 INJECTOR 3 DETECTOR 1 DETECTOR 2 TRANSFORMER JACK MAIN POWER HARNESS JACK COLUMN OVEN HEATER JACK 03 925082 01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J44 CRYO 1 CRYO 1 CRYO 2 CRYO 3 CRYO 2 CRYO 3 CHASSIS FAN 03 925296 01 ASSY CBLE PWRCTRL CONNECT TO J10 ON THE MAIN BD CLICK HERE TO SEE J42 J43 JACK J47 TRANSFO...

Page 286: ... BASIC ASSEMBLY PAGE REV 12 of 18 6 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 12 901163 00 SCREW 8 32 x 3 8 SEMS 2 PLACES POWER BOARD ASSEMBLY ...

Page 287: ...Makthepharack MENU CHG HISTORY 03 925450 01 ASSY CABLE FRONT PANEL 03 925111 01 EFC FLAT CABLE 03 925296 01 ASSY CBLE PWRCTRL CABLE LAYOUT FOR PNUEMATICS COMPARTMENT 22 120322 00 FLAT CABLE CLAMP 2EA NOTE USE T XXXX CABLE FOLDING FIXTURE FOR FRONT PANEL CABLE NOTE NOT INSTALLED FOR FACELESS SATURN NOTE NOT INSTALLED FOR FACELESS SATURN NOTE RED LINE ON ALL CABLES FACE UP ...

Page 288: ...25111 01 EFC CABLE 120 V 03 925296 01 ASSY CBLE PWRCTRL 03 925450 01 ASSY CABLE FRONT PANEL J10 J17 J15 J14 03 925049 01 ASSY ROM BD 03 925805 01 ASSY COM BD J13 J12 03 925086 01 MAIN BD SAMPLE INTRODUCTION TO J40 ON THE POWER BD CONNECT TO J14 CONNECT TO J15 CONNECT TO INJ EFC UP TO THREE CONNECT TO FRONT PANEL KEYBOARD 51 408783 00 PROBE CONNECTOR INJ 1 INJ 2 DET 1 DET 2 DET 3 START J7 OPTION OP...

Page 289: ... PAGE REV 15 of 18 6 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 51 959920 00 SCREW LOCK SET 6EA 12 901165 00 SCREW 8 32 X 1 4 INT LW 12 EA NOTE USE SCREW ONLY ...

Page 290: ... of 18 6 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 04 000200 00 INSULATOR CLIP 12 EA 21 000017 00 INSULATOR HEATER COIL 12EA REF 03 925235 02 BAFFLE INNER OVEN W O LOGO ...

Page 291: ...ARE FRAGILE OVER TIGHTEN ING OF SCREWS WILL CAUSE BREAKAGE 3 TIGHTEN NUT ONTO SCREW FIRST CLAMPING RING TERMINALS TO ENSURE PROPER CONTACT 4 ATTACH STANDOFF TO TERMINAL ASSY FINGER TIGHT SEE NOTE 2 5 ATTACH COMPLETED ASSY TO BAFFLE LAST 6 COIL HEATER CABLE SUCH THAT NO SHORTING TAKES PLACE 14 202006 00 6 SPLIT WASHER 2EA 03 925235 01 COL OVEN BAFFLE UPSIDE DOWN Note See note 3 Note See note 4 Note...

Page 292: ... MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY 12 901163 00 SCREW 8 32 X 3 8 EXT SST 4EA COLUMN OVEN BAFFLE AND HEATER ASSEMBLY 03925375 01 COLUMN OVEN PROBE ASSY 12 901163 00 SCREW 8 32 X 3 8 22 119785 00 CLAMP CABLE ...

Page 293: ...PARTS LIST DOC 03 925001 00 DESC BASIC ASSEMBLY PAGE REV 19 of 18 6 TOOLS PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Sax Makthepharack MENU CHG HISTORY ...

Page 294: ...e that 4 5 volts Divide the volts by 100 to get oz in of unbalance For example 5 volts 05 oz in of unbalance 4 If the reading is greater than 4 5 volts check the motor speed by pressing the Hz button on the meter and read the frequency The frequency should be 26 9 to 27 3 Hz If the signal is less than 2 volts it may not be stable enough to get a frequency reading Switch back to voltage measurement...

Page 295: ...Mount the 4 6 oz in calibration weight to the motor shaft with the set screw closer to the end of the motor shaft Use the grooved end of the tool PN 03 917887 00 to position the weight and counter the torque of the hex wrench 2 Connect a variac to the fan motor Adjust the motor speed to 26 9 to 27 3 Hz 3 Adjust the potentiometer located on the amplifier board below the motor so that the voltage re...

Page 296: ... Chassis Twin Towers 3 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 06 00 Michael Slaughter MENU DOC 03 925794 01 CHG HISTORY ASSY CHASSIS TWIN TOWERS 3800GC STATION 1 ASSEMBLY PROCEDURES ...

Page 297: ...03 918199 00 SUPPORT FOOT 2 PLACES 03 925238 01 CHASSIS BOTTOM 12 222008 12 SCREW 8 32 x 7 8 2 PLACES 03 925315 02 FOOT 87 x 87 2 PLACES 12 901163 00 SCREW 8 32 x 3 8 2 PLACES NOTES 1 ALL PARTS MARKED WITH AN ASTERISK ARE PART OF 03 925700 70 CHASSIS KIT 2 ADJUST FEET ON ONE SIDE W RED CAP 2 OR 3 THREADS SHOWING TIGHTEN JAM NUT ON ADJUSTABLE FEET TO PREVENT FEET FROM LOOSENING USING 7 16 WRENCH CU...

Page 298: ...EPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 06 00 Michael Slaughter MENU DOC 03 925794 01 CHG HISTORY 03 925246 01 CHASSIS BULKHEAD 17 699907 00 RIVET USE TEMPORARY 17 699907 00 RIVET 4 PLACES 03 925242 01 PARTITION RIVET HERE ...

Page 299: ...kthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 06 00 Michael Slaughter MENU DOC 03 925794 01 CHG HISTORY 03 925245 01 PANEL MOUNTING MAIN PCB 17 699907 00 RIVET 2 PLACES 03 925466 01 SUPPORT AND 17 699907 00 RIVET 3 PLACES ASSEMBLY PANEL MNTG MAIN PCB STIFFENER ...

Page 300: ...OLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 06 00 Michael Slaughter MENU DOC 03 925794 01 CHG HISTORY 17 699907 00 RIVET 4 PLACES 03 925239 01 PANEL REAR 17 699907 00 RIVET 11 PLACES 03 925241 01 PLATFORM MOUNTING ...

Page 301: ...Y CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 06 00 Michael Slaughter MENU DOC 03 925794 01 CHG HISTORY 03 925240 01 BRACE TOP LEFT 17 699907 00 RIVET 4 PLACES 03 925237 01 PANEL FRONT 17 699907 00 RIVET 6 PLACES COUNTERSINK THESE TWO HOLES TO 1 4 DIA COUNTERSINK RIVETS P N 17 699961 00 AT 82 AND USE ...

Page 302: ... BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 06 00 Michael Slaughter MENU DOC 03 925794 01 CHG HISTORY 17 699907 00 RIVET 6 PLACES 03 925793 01 OVEN ASSEMBLY 03 925262 01 BRACKET FAN MOTOR 12 222006 06 SCREW 6 32 X 3 8 6 EA USE 13 312006 00 6 KEP NUT W SCREW NOT SHOWN 17 699907 00 RIVET 20 PLACES ...

Page 303: ...C 03 925794 01 CHG HISTORY 17 699907 00 RIVET 8 PLACES 17 699907 00 RETAINER CLIP 4 PLACES 12 901163 00 SCREW 8 32 x 3 8 7 PLACES 03 925285 01 HOOK LATCH 03 925290 01 HINGE PLATE 2 PLACES RETAINER CLIP 12 901165 00 SCREW 8 32 x 3 16 SEMS 4 PLACES AND RIVETS HERE ALIGN TOP HINGE PLATE UP AGAINST OUTER OVEN TOP 12 901165 00 SCREW 8 32 x 3 16 SEMS NOTE USE THESE SCREWS TO ADJUST HOOK LATCH ...

Page 304: ... SEM 6 32 X 3 8 03 925306 01 3800 VENT MOTOR BEARING NYLON SLEEVE ASSY VENT DOOR COUPLING FLEXIBLE NOTES 1 WHEN ASSEMBLE THE FLEXIBLE COUPLING 03 925565 01 ONTO THE VENT DOOR ASSEMBLY 03 925314 01 SHAFT MAKE SURE IS FLUSH AGAINST SHOULDER OF SHAFT TIGHTEN SCREW ON COUPLING TO 10 IN LB TORQUE 2 WHEN INSTALLING VENT MOTOR INTO THE FLEXIBLE COUPLING MAKE SURE MOTOR SHAFT END TOUCHES VENT SHAFT END PR...

Page 305: ...01 CHG HISTORY 28 693973 00 4 PLACES WITH END CAP 1 ONLY 23 620801 00 RETAINING CLIP 2 PLACES 17 699907 00 RIVET 6 PLACES 24 389051 00 GROMMET 2 PLACES 03 925310 01 COVER PLATE 17 699907 00 RIVET NOTE FOR 101V 120V VERSIONS COVER SQUARE HOLE FOR 230V VERSION COVER ROUND HOLE FOR HITACHI ADD COVER AT BUTTON UP SEE NOTE 12 901163 00 SCR SEM 8 32 X 3 8 11 PLACES VENT DUCT ASSEMBLY REF SEE SHEET 9 OF ...

Page 306: ...LIST DESC PAGE REV 11 of 10 Assy Chassis Twin Towers 3 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 06 00 Michael Slaughter MENU DOC 03 925794 01 CHG HISTORY ...

Page 307: ...1 of 12 Assy Chassis 5 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 27 00 Arden Yambao MENU DOC 03 925700 01 CHG HISTORY ASSY CHASSIS STANDARD 3800GC STATION 1 ASSEMBLY PROCEDURES ...

Page 308: ... CHASSIS BOTTOM 12 901132 00 SCREW 8 32 x 3 8 2 PLACES NOTES 1 ALL PARTS MARKED WITH AN ASTERISK ARE PART OF 03 925700 70 CHASSIS KIT 2 ADJUST FEET ON ONE SIDE W RED CAP 2 OR 3 THREADS SHOWING TIGHTEN JAM NUT ON ADJUSTABLE FEET TO PREVENT FEET FROM LOOSENING USING 7 16 WRENCH CUT THE OPEN END OF THE RED CAP JUST ENOUGH TO COVER THE REMAINING SCREWS THREADS 3 ASSEMBLE FOOT SUPPORT 03 918199 00 WITH...

Page 309: ...ITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 27 00 Arden Yambao MENU DOC 03 925700 01 CHG HISTORY 03 925246 01 CHASSIS BULKHEAD 17 699907 00 RIVET USE TEMPORARY 17 699907 00 RIVET 3 PLACES 03 925242 01 PARTITION RIVET HERE 17 699961 00 COUNTER SINK RIVET ...

Page 310: ...ITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 27 00 Arden Yambao MENU DOC 03 925700 01 CHG HISTORY 03 925245 01 PANEL MOUNTING MAIN PCB 17 699907 00 RIVET 2 PLACES 03 925466 01 SUPPORT AND 17 699907 00 RIVET 3 PLACES ASSEMBLY PANEL MNTG MAIN PCB STIFFENER ...

Page 311: ...LS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 27 00 Arden Yambao MENU DOC 03 925700 01 CHG HISTORY 17 699907 00 RIVET 4 PLACES 03 925239 01 PANEL REAR 17 699907 00 RIVET 13 PLACES 03 925241 01 PLATFORM MOUNTING ...

Page 312: ...HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 27 00 Arden Yambao MENU DOC 03 925700 01 CHG HISTORY 03 925240 01 BRACE TOP LEFT 17 699907 00 RIVET 4 PLACES 03 925237 01 PANEL FRONT 17 699907 00 RIVET 6 PLACES 17 699961 00 COUNTER SINK RIVET ...

Page 313: ...ao MENU DOC 03 925700 01 CHG HISTORY 17 699907 00 RIVET 8 PLACES 03 925701 01 OVEN ASSEMBLY 17 699907 00 RIVET 20 PLACES 03 925262 01 BRACKET FAN MOTOR 03 925251 01 PAINTED GRILL 17 699938 00 RIVET SST 4 EA 12 222006 06 SCREW 6 32 X 3 8 6 EA USE 13 312006 00 6 KEP NUT W SCREW NOT SHOWN 17 699907 00 RIVET 2 PLACES AFTER INSTALLING 03 925251 00 PAINTED GRIL ...

Page 314: ...HOOK LATCH 03 925290 01 HINGE PLATE 2 PLACES RETAINER CLIP 12 901165 00 SCREW 8 32 x 1 4 SEMS 2 PLACES AND RIVETS HERE ALIGN TOP HINGE PLATE UP AGAINST OUTER OVEN TOP 03 925447 01 HINGE PIVOT BLOCK 2 PLCS USE 12 901165 00 SCREW 8 32 X 1 4 TO SECURE DOOR HEIGHT ADJUSTMENT 1 1 TIGHTEN LOWER AND UPPER HINGE PLATE WHILE PULLING UP AND ALIGNING NOTCH IN HINGE PLATE WITH OUTER PNEU MATICS BOX LEAVE SCRE...

Page 315: ...OR COUPLING FLEXIBLE NOTES 1 WHEN ASSEMBLE THE FLEXIBLE COUPLING 03 925565 01 ONTO THE VENT DOOR ASSEMBLY 03 925314 01 SHAFT MAKE SURE IS FLUSH AGAINST SHOULDER OF SHAFT TIGHTEN SCREW ON COUPLING TO I0 IN LB TORQUE 2 WHEN INSTALLING VENT MOTOR INTO THE FLEXIBLE COUPLING MAKE SURE MOTOR SHAFT END TOUCHES VENT SHAFT END PRIOR TO TIGHTEN THE SCREW ON COUPLING CHECK TO MAKE SURE THE SCREW IS ON THE FL...

Page 316: ...D CAP 1 ONLY 23 620801 00 RETAINING CLIP 2 PLACES 17 699907 00 RIVET 6 PLACES 24 389051 00 GROMMET 2 PLACES 03 925310 01 COVER PLATE 17 699907 00 RIVET NOTE FOR 101V 120V VERSIONS COVER SQUARE HOLE FOR 230V VERSION COVER ROUND HOLE FOR HITACHI ADD COVER AT BUTTON UP SEE NOTE 12 901132 00 SCR SEM 8 32 X 3 8 11 PLACES VENT DUCT ASSEMBLY REF SEE SHEET 9 OF 10 6 14 16 LONG GROMMET 2 PIECES OF GROMMET ...

Page 317: ...TRIAL ENGINEERING REV DATE SHOWN 10 27 00 Arden Yambao MENU DOC 03 925700 01 CHG HISTORY PFPD CHASSIS CLIP INSTALLATION 1 USE MEDIUM CLIP 22 130017 00 W RIVET 17 699961 00 2 USE SMALL CLIP 22 130018 00 W RIVET 17 69907 00 22 130017 00 MEDIUM CLIP 17 699961 00 RIVET 22 130018 00 SMALL CLIP 17 69907 00 RIVET ...

Page 318: ...0 Arden Yambao MENU DOC 03 925700 01 CHG HISTORY 12 222060 40 SCREW 4EA 24 389956 00 BUSHING 4EA 03 925291 01 TRANSFORMER 120V 14 122010 00 WASHER FLAT 10 SST 4EA 03 925292 01 TRANSFORMER 230V SEE CONNECTION TO POWER PCB J50 ON 88 299284 00 LOCTITE 222 NOTE USE ON ALL FOUR SCREWS NOTE VERIFY SCREWS ARE TIGHT 03 925293 01 TRANSFORMER 101V PAGE 14 ...

Page 319: ...LIST DESC PAGE REV 13 of 12 Assy Chassis 5 TOOLS PREPARED BY HOWIE PLITSCH REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 27 00 Arden Yambao MENU DOC 03 925700 01 CHG HISTORY TRANSFORMER ASSEMBLY ...

Page 320: ...Assy PFPD Ignitor W Cable PAGE REV 1 of 7 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 13 00 Bob Vickroy MENU ASSY PFPD IGNITOR W CABLE GC PROBE AREA ASSEMBLY PROCEDURES ...

Page 321: ...RIAL ENGINEERING REV DATE SHOWN 01 13 00 Bob Vickroy MENU 03 925164 00 INSERT IGNITOR PROBE T 8876 HOLDING TOOL T 4161 HOLDING TOOL 03 925166 00 2 PLCS ASSY PIN TUBE 58 200020 00 CONNECTOR NOTE 1 NOTE THAT THE 200 INCH DIMENSION IS ESTABLISHED WITH A SPECIAL TOOL AND IS DIFFERENT FROM THE ONES USED FOR THE MODEL 3500 TSD FID PROBES 1 IGNITOR ASSEMBLY ...

Page 322: ...l T 4161 1 2 FIXING EPOXY IN PLACE 1 2 1 Using a digital Scale turn on scale place 100ml beaker on scale and zero Using metal spatula place 50g of Duralco 4700 Ultra Hi temp Epoxy 88 900909 00 resin into beaker Clean spatula with Kim Wipe Zero scale Add 14g of Duralco 4700 hardener to beaker containing Duralco 4700 resin Mix fold to avoid entrapment of air until completely mixed Place dispensing t...

Page 323: ...W CABLE PFPD ASSEMBLY 03 925461 00 1 4 1 Complete the assembly of the PFPD Ignitor with Cable 03 925461 00 by placing 8 Natural 7 GLS Insulation tubing 88 459904 00 over the 31 Probe Cable S A 03 925460 01 and Sleeve 03 925193 00 over exposed clear wire 1 4 2 Insert both Black Clear wires into the Pin Tube Assembly and solder in place indicated Continue next page SOLDER BETWEEN GAPS IN COIL PREVEN...

Page 324: ...Obtain Label with completed PFPD Ignitor with Cable Assembly part number 03 925461 00 and placed over the existing label on the 31 Probe Cable S A Write 3800 on the new label for reference 1 5 IGNITOR COIL INSTALLATION 03 925161 00 1 5 1 After the PFPD Ignitor with Cable Assembly is completed weld Ignitor Coil 03 925167 00 to the Ignitor Connector Assembly 1 5 2 Check and make sure the setting on ...

Page 325: ... 925461 00 DESC Assy PFPD Ignitor W Cable PAGE REV 6 of 7 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 13 00 Bob Vickroy MENU IGNITOR W CABLE ASSEMBLY REF ...

Page 326: ...13 00 Bob Vickroy MENU SYNCHRONOUS A C WELDING CONTROL TRANSFORMER TAP HIGHT MAX CURRENT 50 TIMING 1 99 CYCLES TIMING SPOT REPEAT RATE 10 MAX TIMING 50 IGNITOR COIL INSTALLATION REF 03 925167 00 COIL IGNITOR PFPD IGNITOR W CABLE FIXTURE CLOSE UP PFPD IGNITOR W CABLE COIL POSITION SIDE VIEW REF ESTABLISH DIMENSION WITH FIXTURE T 3740 NOTE COIL TO PINS ALIGNMENT TO BE WITH TO EACH OTHER ...

Page 327: ...TS LIST DOC 03 925461 00 DESC Assy PFPD Ignitor W Cable PAGE REV 8 of 7 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 13 00 Bob Vickroy MENU ...

Page 328: ... PAGE REV Button up Twin Towers 2 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Michael Slaughter CHG HISTORY 1 of 5 BUTTON UP TWIN TOWERS 3800GC BUTTON UP STATION ASSEMBLY PROCEDURES ...

Page 329: ...N DOOR 03 925211 01 PNEUMATICS BEZEL 03 920011 13 3800 NAME PLATE 12 901163 00 SCREW 8 32 X3 8 EXT SST SEM 2EA 1 THE MAIN DOOR IS DESIGNED TO SEAL PROP ERLY HOWEVER SOME ADJUSTMENT MAY NEED TO BE MADE FOR ASTHETIC PURPOSES OPERATION SEQUENCE 12 901131 00 SCREW 8 32 X 3 8 INT LW 7 EA 03 925213 01 SMOKED PNEUMATIC DOOR NOTE CLICK ON S A PICTURES SHOWN TO SEE S A INSTRUCTIONS FOAM TO BE ADDED TO LEFT...

Page 330: ...SED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Michael Slaughter CHG HISTORY 3 of 5 03 925248 01 RIGHT SIDE COVER 03 925250 01 REAR PANEL 03 925243 01 TOP COVER 03 925700 01 CHASSIS 12 901132 00 SCREW 8 32 X 3 8 EXT LW 9 23 620803 00 STUD BALL 6 32 X 437 CS 12 901131 00 SCREW 8 32 X 3 8 INT LW 4EA ...

Page 331: ...kthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Michael Slaughter CHG HISTORY 4 of 5 03 925788 01 DETECTOR COVER 23 620795 00 2 EA FASTENER BALL STUD 03 925790 01 INJECTOR COVER 22 120209 00 2 EA CABLE CLAMP 3 4 12 902733 00 4 EA SCREW 8 32 X 3 8 INT LW REAR VIEW REF ...

Page 332: ...IE WRAP ALL CABLES AND WIRES EVERY 4 NOTE NOTE NEATLY BUNDLE PEEK TIE WRAP WITH AT LEAST TWO CABLE TIES NOTE ANGLE DETECTOR TOWERS AS SHOWN WHEN EVER POSSIBLE NOTE USE BOW TIE WRAPS TO ANCHOR AND ORGANIZE CABLE ROUTINGS AS NEC MANIFOLD PNEUMATICS COMPARTMENT CRYO VLV1 CRYO VLV2 CRYO VLV3 DETECTOR BOARDS MAIN DOOR KEYBOARD J7 J41 J44 GENERAL PLUMBING WIRING LAYOUT EXCEPTIONS TCD PFPD INJECTOR SWITC...

Page 333: ...S LIST MENU DOC 03 925721 XX DESC PAGE REV Button up Twin Towers 2 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 31 00 Michael Slaughter CHG HISTORY 6 of 5 ...

Page 334: ...Hitachi Button up PAGE REV 1 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 10 00 Michael Slaughter MENU ASSY HITACHI BUTTON UP GC3800 BUTTON UP STATION ASSEMBLY PROCEDURES ...

Page 335: ... 925211 11 BEZEL PNEUMATICS FRONT HITACHI COLOR 036 925619 01 NAMEPLATE HITACHI G 7000 GC 1 THE MAIN DOOR IS DESIGNED TO SEAL PROPERLY HOWEVER SOME ADJUSTMENT MAY NEED TO BE MADE FOR ASTHETIC PURPOSES OPERATION SQUENCE 12 901131 00 7 PLCS SCREW 8 32 X 3 8 INT LW FOAM TO BE ADDED TO LEFT SIDE PANEL P N 03 925244 01 REQUIRES T 7110 TOOL TO ALIGN FOAM P N 03 925711 01 NOTE 03 925711 01 FOAM STRIP 036...

Page 336: ...MOVE THE REAR PANEL FROM THE INSTRUMENT AND PLACE FOUR EACH BLANK FOIL LABELS TO COVER FOUR SYMBOLS ON LOWER CENTER OF REAR PANEL 2 REPLACE EXISTING 101 POWER CORD WITH NEW HITACHI CALBE PWR CORD 11FT 3 12 WIRE 03 925621 01 NOT SHOWN USE 11 32 RATCHETING BOX WRENCH 3 RE INSTALL THE REAR PANEL BACK ONTO INSTRUMENT NOTES 1 USE LABEL 7000 OR 7000M 2 NO BOX SET AND NO INSTALLATION QUALIFICATION CHECK ...

Page 337: ...S LIST DOC 03 925620 00 DESC Assy Hitachi Button up PAGE REV 4 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 04 10 00 Michael Slaughter MENU ...

Page 338: ... ASSY LOW COST GC PAGE REV 1 of 4 1 TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 01 07 99 Micheal Slaughter MENU CHG HISTORY ASSY LOW COST GC 3800GC BUTTON UP STATION ASSEMBLY PROCEDURES ...

Page 339: ...5854 01 FACE 03 920011 15 NAME PLATE SAT2000R G 03 925703 01 ASSY MAIN DOOR 03 925248 02 RIGHT SIDE COVER 03 925243 01 COVER TOP ELECTRONIC 03 925861 01 COVER INJECTOR WIDE 03 925250 01 REAR PANEL 12 901132 00 9 PLCS SCREW 8 32 X 3 8 EXT LW 12 902733 00 6 PLCS SCREW 8 32 X 3 8 INT LW 23 620803 00 STUD BALL 6 32 X 437 CS 03 925244 01 16 PLCS COVER LEFT SIDE 12 901131 00 9 PLCS SCREW 8 32 X 3 8 INT ...

Page 340: ...s sub panel Do Not install Keyboard Cable 1 1 2 FINALS Install Capital keyboard housing keyboard cable for the purposes of leak check burn in and test This will beremoved from instrument and returned to assembly after test Install 1079 EFC on chassis front panel behind keyboard housing in right hand location Do not include pneumatics panels Install pneumatics manifold block in lower position Only ...

Page 341: ... Clamps 22 120202 00 retain the Ribbon Cable 03 925855 01 along the Chassis walls Feed light through Face and install using Clip 67 599272 00 Attach the Face Panel 03 925854 01 to left side of the Chassis using four Washer 14 3023006 00 and four Screws 12 312006 04 Screws not shown Place Wide Injector Cover 03 925861 01 on top of the Chassis Injector side using six Screws 12 902733 00 as shown Use...

Page 342: ...U DOC 03 925001 XX DESC PAGE REV 1 Button up 2 TOOLS OF PREPARED BY MICHAEL HARRAL REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 1 29 98 AJB 4 CHG HISTORY Covers Door Pneumatics Bezel Keyboard Installation ...

Page 343: ...1 01 PNEUMATICS BEZEL 03 920011 13 3800 NAME PLATE 12 901163 00 SCREW 8 32 X3 8 EXT SST SEM 2EA 1 THE MAIN DOOR IS DESIGNED TO SEAL PROP ERLY HOWEVER SOME ADJUSTMENT MAY NEED TO BE MADE FOR ASTHETIC PURPOSES OPERATION SEQUENCE 12 901131 00 SCREW 8 32 X 3 8 INT LW 7 EA 03 925213 01 SMOKED PNEUMATIC DOOR NOTE CLICK ON S A PICTURES SHOWN TO SEE S A INSTRUCTIONS FOAM TO BE ADDED TO LEFT SIDE PANEL P N...

Page 344: ...JB 4 CHG HISTORY 03 925248 01 RIGHT SIDE COVER 03 925250 01 REAR PANEL 03 925243 01 TOP COVER 03 925212 01 DETECTOR COVER 03 925700 01 CHASSIS 03 925267 01 INJECTOR COVER 23 620795 00 FASTENER BALL STUD 3EA 12 901132 00 SCREW 8 32 X 3 8 EXT LW 9 23 620803 00 STUD BALL 6 32 X 437 CS 12 902733 00 SCREW 8 32 X 3 8 INT LW 4EA 12 901131 00 SCREW 8 32 X 3 8 INT LW 4EA ...

Page 345: ...ES AND WIRES EVERY 4 NOTE NOTE NEATLY BUNDLE PEEK TIE WRAP WITH AT LEAST TWO CABLE TIES NOTE ANGLE DETECTOR TOWERS AS SHOWN WHEN EVER POSSIBLE NOTE USE BOW TIE WRAPS TO ANCHOR AND ORGANIZE CABLE ROUTINGS AS NESS MANIFOLD PNEUMATICS COMPARTMENT CRYO VLV1 CRYO VLV2 CRYO VLV3 DETECTOR BOARDS MAIN DOOR KEYBOARD J7 J41 J44 GENERAL PLUMBING WIRING LAYOUT EXCEPTIONS TCD PFPD INJECTOR SWITCH 1 2 3 1 2 3 ...

Page 346: ...t Slot screw driver 1 1 7 Open end wrench 5 16 1 4 1 1 8 Open end wrench 7 32 1 1 9 Open end wrench 1 1 10 Plug detector base 1 1 11 Packed Column adapter 03 918631 00 1 1 12 Adapter Seal 03 925132 00 1 1 13 Voltmeter 1 1 14 Capillary Pick 1 1 15 Ground Strap 1 1 16 Gases N2 He Air H2 1 1 17 Injector Nut wrench 1 1 18 Tweezers 1 1 19 Hy Pot Tester 1 1 20 Quad fitting 1 8 with 3 pieces of peek tubi...

Page 347: ...reading Zero 1 3 13 Remove Ground Cable Analyzer Cable and re install J41 Harness into Power PWA 1 3 14 Sign off Data Record Sheet under HY POT 1 4 Instrument Burn in Procedure Warnings Precautions When heating Injectors Detectors make sure one of the specified gases is flowing through them Make sure all heat sensitive materials are removed from heated zones Burn in PFPD s with the proper combusto...

Page 348: ...n certain applications such as Mass Spec units TCD Carrier Length Bore Manual N2 or He 30 320 Type 1 EFC N2 or He 30 320 Type 5 EFC N2 or He 30 320 Type 3 EFC N2 or He 30 320 Type 4 EFC GSV N2 or He 30 320 1 5 11 Edit Valves see labels flow diagram see diagram 1 5 12 Save Exit 1 6 1077 1079 INJECTORS 1 6 1 Press Injector key to get to menu see diagram 1 6 2 Select Injector 1 6 3 Set temperature to...

Page 349: ...etector oven 1 8 4 Set temp to 50 C 1 8 5 Perform steps 1 8 1 1 8 4 for each detector 1 9 FLOW PRESSURE 1 9 1 Press Flow Pressure key to get to menu see diagram 1 9 2 Set Pressure or Flow TYPE PRESSURE FLOW Saturn 10 PSI Manual 10 PSI 30 40mL min Type 1 5 21 25 EFC 10 PSI Type 3 23 EFC 25mL min Type 4 24 EFC 25 PSI 1 9 3 For 1079 Injectors a Adjust Sport Valve Flow to 5 10 mL min b Verify flow com...

Page 350: ...lets top 1 10 3 Press Detector key to get to the Detector Menu 1 10 4 For each detector Select Detector Go to the adjustments page 2 Set the individual channel flows to 0 Unplug the Detector Base the column end attach a flowmeter Turn on the gas For each channel of each Detector verify that the flow measured is within the below listed specs Detector Type Channel Gas Min Max Flow cc min Range FID 1...

Page 351: ...TCD 1 He 45 55 II He 90 110 2 PFPD 1 Air 45 55 He 27 33 Air 27 33 2 3 TCD H2 1 H 45 55 H 90 110 2 INJECTORS DETECTORS TEMPERATURE 1079 INJECTOR 325 C 1060 INJECTOR 420 C 1061 INJECTOR 420 C 1041 INJECTOR 420 C FID DETECTOR 360 C ECD DETECTOR 400 C INJECTORS DETECTORS TEMPERATURE TCD DETECTOR 125 C PFPD DETECTOR 400 C COLUMN OVEN 350 C VALVE OVEN SEE S O LABELS SPT W VALVE SEE TRAP FOR SPEC METHANI...

Page 352: ...C PAGE REV 7 of 7 3800GC Burn In Test Procedure 2 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 07 30 99 F Faili M Slaughter MENU CHG HISTORY TOOLS 1 5 11 1 6 1 1 5 8 1 5 9 1 9 1 1 5 10 1 5 7 ...

Page 353: ...T DOC 03 925880 00 DESC PAGE REV 8 of 7 3800GC Burn In Test Procedure 2 PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 07 30 99 F Faili M Slaughter MENU CHG HISTORY TOOLS ...

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