20-13
COMPRESSION TEST TROUBLESHOOTING
FIRST CHECK
CHECK FOR
METHOD
CONDITIONS
{
CORRECTIVE
ACTION
STATIC SEAL
Intake Valve to
Listen for air flow
Carbon
Stake Valve
(NO LEAKAGE
seat seal
in intake port
Cracked Cylinder
Replace cylinder
PERMISSABLE
Seat worn or burned
Reface or replace
Valve worn or burned
Reface or replace
Exhaust valve to
Listen for air flow
Carbon
Stake Valve
seat seal
in exhaust port
Cracked Cylinder
Replace cylinder
Seat worn or burned
Reface or replace
Valve worn or burned
Reface or replace
Spark plug (2) to
Apply soapy
Loose helical coil
Replace helical coil
port seal
solution around
spark plug
Cracked cylinder
Replace cylinder
Cylinder head to
barrel seal
Apply soapy
solution between
head and barrel
Bubbles
Replace cylinder
Cylinder head
cracks
Apply soapy
solution around
cylinder head
area
Bubbles
Replace cylinder
DYNAMIC SEAL
Leakage by piston
rings remove oil
filler cap, listen
Test gauge below
tolerance
Piston cracked or out
of limits
Replace Piston
Worn rings
Replace rings
Cylinder wall
dimensions out of
limits
Replace Cylinder
Test gauge
above tolerance
None
None
NOTE:
{
Perform all corrective actions in accordance with Section 20-6 "Cylinder
Assembly Maintenance."
20-5
CYLINDER ASSEMBLY TROUBLESHOOTING
This troubleshooting chart is provided as a guide. Review all probable causes given.
Check other listings of troubles with similar symptoms. Items are presented in sequence of
the approximate ease of checking, not necessarily in order of probability.
TROUBLE
PROBABLE CAUSE
CORRECTION
Rough Idling
Hydraulic tappets fouled
See Section 20-6 Cylinder Assembly
Maintenance "Hydraulic Tappets."
Burned or warped exhaust valves,
worn valve seats Scored valve guides
See Section 20-6 Cylinder Assembly
Maintenance "Cylinders."
Valve seats worn and leaking, piston
rings worn or stuck in ring lands
See Section 20-6 Cylinder Assembly
Maintenance "Cylinders."
High Cylinder Head
Temperature
Exhaust valve leaking, cylinder baffles
loose or bent. Cooling area between
cylinder fins obstructed.
See Section 20-6 Cylinder Assembly
Maintenance "Cylinders."
Exhaust gasket leaking
Replace gasket.
Summary of Contents for TSIO-360-RB
Page 11: ...1 5 FIGURE 1 1 Engine Description L TSIO 360 RB ...
Page 12: ...1 6 FIGURE 1 2 ENGINE DESCRIPTION L TSIO 360 RB Cont d ...
Page 13: ...1 7 FIGURE 1 2 ENGINE DESCRIPTION L TSIO 360 RB Cont d ...
Page 14: ...1 8 FIGURE 1 2 ENGINE DESCRIPTION L TSIO 360 RB Cont d ...
Page 15: ...1 9 FIGURE 1 2 ENGINE DESCRIPTION L TSIO 360 RB Cont d ...
Page 25: ...3 1 CHAPTER 3 SEALANTS AND LUBRICANTS Sealants Lubricants 3 2 ...
Page 32: ...4 2 INTENTIONALLY LEFT BLANK ...
Page 54: ...6 2 INTENTIONALLY LEFT BLANK ...
Page 58: ...6 6 FIGURE 6 1 INSTALLATION DRAWING ...
Page 59: ...6 7 FIGURE 6 1 INSTALLATION DRAWING cont d ...
Page 60: ...6 8 FIGURE 6 1 INSTALLATION DRAWING cont d ...
Page 61: ...6 9 FIGURE 6 1 INSTALLATION DRAWING cont d ...
Page 64: ...6 12 INTENTIONALLY LEFT BLANK ...
Page 70: ...7 6 INTENTIONALLY LEFT BLANK ...
Page 82: ...10 2 INTENTIONALLY LEFT BLANK ...
Page 85: ...11 3 FIGURE 11 1 INDUCTION AND EXHAUST SYSTEM ...
Page 94: ...11 12 INTENTIONALLY LEFT BLANK ...
Page 110: ...12 16 INTENTIONALLY LEFT BLANK ...
Page 124: ...14 4 INTENTIONALLY LEFT BLANK ...
Page 128: ...15 4 INTENTIONALLY LEFT BLANK ...
Page 132: ...16 4 INTENTIONALLY LEFT BLANK ...
Page 139: ...17 7 FIGURE 17 4 STARTER ADAPTER FITS LIMITS ...
Page 140: ...17 8 INTENTIONALLY LEFT BLANK ...
Page 143: ...18 3 FIGURE 18 1 ACCESSORY CASE DESCRIPTION ...
Page 147: ...19 3 FIGURE 19 1 LUBRICATION SYSTEM SCHEMATIC ...
Page 149: ...19 5 ACCESSORY CASE INTERNAL VIEW TSIO 360 FIGURE 19 2 OIL PUMP DESCRIPTION TSIO 360 ...
Page 150: ...19 6 ACCESSORY CASE INTERNAL VIEW LTSIO 360 FIGURE 19 3 OIL PUMP DESCRIPTION LTSIO 360 ...
Page 158: ...19 14 INTENTIONALLY LEFT BLANK ...
Page 181: ...21 3 FIGURE 21 1 CRANKCASE DESCRIPTION ...
Page 186: ...21 8 INTENTIONALLY LEFT BLANK ...
Page 194: ...22 8 INTENTIONALLY LEFT BLANK ...
Page 203: ...23 9 FIGURE 23 6 CONSTANT SPEED SEA LEVEL PERFORMANCE CURVE ...
Page 204: ...23 10 FIGURE 23 7 FUEL FLOW VS METERED FUEL PRESSURE ...
Page 205: ...23 11 FIGURE 23 8 FUEL FLOW VS BRAKE HORSEPOWER ...