T-Drill F-200, Instruction Manual

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FLANGING MACHINE
3
F-200
CONTENTS
1. Notes on the use of the instruction manual ................................................................... 6
1.1 General ........................................................................................................................... 6
1.2 Symbols for warning and danger used in this manual .................................................... 6
1.3 Symbols and warnings used in the machine .................................................................. 7
1.4 Personal protective equipment for the operator ........................................................... 8
2. General safety instructions ............................................................................................ 8
2.1 Flanging machine safety instructions ............................................................................. 9
3. F-200 general information .............................................................................................. 10
3.1 Introduction of flanging .................................................................................................. 10
3.2 Information on the equipment ....................................................................................... 11
3.3 The use of the machine .................................................................................................. 13
3.4 Methods of flanging ....................................................................................................... 13
3.4.1 Cold Flanging ......................................................................................................... 13
3.4.2. Flanging at Raised Temperatures ......................................................................... 13
3.4.3. Hot Flanging (optional equipment) ...................................................................... 14
3.4.4 Expansion (optional equipment) ........................................................................... 14
3.4.5 Beveling (optional equipment) .............................................................................. 14
3.5 Technical specifications .................................................................................................. 14
4. Transport, handling and storage ..................................................................................... 15
5. Installation .................................................................................................................... 16
5.1 Installation of the F-200 ................................................................................................. 16
5.2 Ambient conditions ........................................................................................................ 17
5.3 Connection of the machine to the sources of energy .................................................... 18
5.3.1 Connection to the electric network ....................................................................... 18
5.3.2 Connection to the compressed air system ............................................................. 18
5.4 Start-up inspection ......................................................................................................... 20
6. The operation of the flanging machine F-200 ................................................................. 21
6.1 Description of the control devices .................................................................................. 21
6.1.1 Main switch ........................................................................................................... 21
6.1.2 Control panel ......................................................................................................... 21
6.1.3 Key-switch and brake release- push button .......................................................... 24
6.1.4 Signal lights (optional) .......................................................................................... 24
6.1.5 Safety Area Scanner (optional) .............................................................................. 24
6.1.6 Control Elements and adjustment points .............................................................. 25
6.1.7 The valve arrangement board ............................................................................... 28
6.1.8 Heating unit (Optional) ......................................................................................... 30
6.2 Stopping of the machine ................................................................................................ 32
6.2.1 Normal stopping of the F-200 machine ................................................................. 32
6.2.2 Emergency stopping .............................................................................................. 32
6.3 The machine mechanical settings ................................................................................... 33
6.3.1 Changing of the forming pin ................................................................................. 33
6.3.2 The adjustment of the turning angle of the forming pin ....................................... 35
6.3.3 Adjusting of flanging radius .................................................................................. 37
6.3.4 Fastening of the pipe and clamp changing ........................................................... 38