Stoll CMS 502 HP+ Operating Instructions Manual Download Page 360

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Maintenance of the knitting machine

Lubricate knitting machine

Lubrication interval

6.3.1 Lubrication interval

To retain the operability of the knitting machine and ensure the quality of the

fabric, the knitting machine must regularly be lubricated.

Lubrication schedule

Lubricants OKC machine

Lubrication interval

Lubricating work

adjustable
Recommendation: Every 6 - 10

operating hours; select shorter

interval if necessary

Oiling the needle bed

CMS 520 C, CMS 830C:

Greasing the coupling parts and the

intermediate sliders

10 operating hours

Oiling the jack bed

Oiling the yarn carrier rods

Oiling the control of the holding-down jacks

100 operating hours

Oiling the carriage guide bar

Greasing the impulse sensor rails

Greasing the coupling parts and the

intermediate sliders

Oiling the lifting slide

Greasing the control sliders (CMS 822)

6 months

Greasing the racking device

Greasing the needle bed supports/

adjustment pieces

Only the named lubricants or others recommended by Stoll

may be used. Other lubricants may damage the machine, e. g.

due to insufficient lubricating action, rust on metal parts or

damage to the electrical cable insulation and the plastic parts.

We point out here that failure to observe this, will void our

warranty services.

Summary of Contents for CMS 502 HP+

Page 1: ...Operating instructions ID 268 533 GB Type Computer type Component type CMS 530 642 643 OKC6 0 001 003 CMS 520 C 652 OKC6 0 001 CMS 502 HP 658 668 OKC6 0 001 001 ...

Page 2: ...rating instructions Operating system of the machine V_OKC_006 000 000_STOLL or higher H STOLL AG Co KG Stollweg 1 D 72760 Reutlingen Germany Our products are being developed further continuously They are therefore subject to technical modifications ...

Page 3: ...f these were not handed over to third parties they must be destroyed 7 Neither the licensee nor the subsequent user has the right to use licensed software in whole or in part on more than one data processing machine at the same time or distribute any reproduced sections of the licensed software in its original version or in altered adapted versions 2 Period of use The granting of the usufruct ment...

Page 4: ...e virus 3 The licenser shall not be liable for insufficient economic success lost profits remote damages and consequential damages and for damages from the claims of third parties with the exception of claims resulting from the infringement of protective rights of third parties 4 For the recovery of data licenser shall only be liable within the framework of Par 1 and only if the licensee stored th...

Page 5: ...32 2 2 3 Lateral yarn guide 33 2 2 4 Thread clamping and cutting device 35 2 2 5 Intarsia yarn carrier 36 2 2 6 Plating yarn carriers 37 2 3 Carriage assembly 38 2 3 1 Drive speed and operating path 38 2 3 2 Suction and cleaning row 39 2 3 3 Central lubrication 40 2 4 Knitting system 41 2 4 1 Needle paths and design 41 2 4 2 Raising cams CMS 520 C 42 2 4 3 Holding down function 44 2 4 4 Step motor...

Page 6: ...arn into the permanent brake 87 3 2 8 Threading threads through safety door 88 3 2 9 Threading up yarns into yarn deflector CMS 520 C CMS 830 C 89 3 2 10 Threading up yarns into yarn carrier 90 3 3 Production 91 3 3 1 Starting machine 91 3 3 2 Calling up report and shift counters 94 3 3 3 Stopping machine 99 3 3 4 Switch off machine at the end of work 101 3 3 5 Monitoring the running time 103 3 3 ...

Page 7: ... 2 4 Setting needle bed parameters 196 4 2 5 Setting machine parameters 197 4 2 6 Setting switch off time when a power failure occurs 199 4 2 7 Copying service data 201 4 2 8 Carry out the reference run 203 4 2 9 Adjusting racking position correction VPK 206 4 2 10 Adjusting basic racking correction VGK 209 4 2 11 Correcting position of stitch cams 212 4 2 12 Adjusting needle brushes 214 4 2 13 Co...

Page 8: ...tion 290 4 6 Defining user profile 293 5 Setup Data 303 5 1 Background 304 5 2 Comparing Setup1 to Setup2 305 5 3 Using Setup1 or Setup2 307 5 4 Loading knitting program 308 5 5 Setup2 Editor 309 5 5 1 Overview of the Setup2 Editor of the CMS 309 5 5 2 Take down 318 5 5 3 Yarn carrier 323 5 5 4 Stitch lengths 329 5 5 5 Carriage speed 331 5 5 6 Cycle counters 332 5 5 7 Yarn length 333 5 5 8 Racking...

Page 9: ...d support adjustment pieces 374 7 Repairing the knitting machine 375 7 1 Supplementary activities during maintenance 375 7 1 1 Switching power supply 40 V off and on 375 7 1 2 Central lubrication mounting and working position 377 7 2 Helpful knitting rows 378 7 3 Replacing parts 380 7 3 1 Replacing needle and coupling part CMS 530 CMS 502 CMS 822 CMS 803 381 7 3 2 Replacing needle and coupling par...

Page 10: ... reference values of impulse sensor carry out carriage reference run 459 7 6 4 Determining the needle selection displacement manually 460 7 7 Entering the data of the needle selection displacement manually 464 8 Software Installation and basic settings 467 8 1 Boot process 468 8 1 1 Basic Settings 472 8 2 Saving all machine data on the USB Memory Stick 483 8 3 Saving pattern after a big fault 484 ...

Page 11: ... holding down jacks 532 11 Machine Management Tools 533 11 1 Machine Management Tools window 533 11 2 Display the virtual keyboard 535 11 3 Remote control with the software VNC 536 11 3 1 Activating the remote control VNC on the machine 537 11 3 2 Configuring the remote control VNC on the machine 538 11 3 3 Determine the IP address of the machine 539 11 3 4 Installing software VNC Viewer on the co...

Page 12: ...12 ...

Page 13: ... 2 Target groups of this document The individual chapters of this document are directed at persons with different tasks and qualifications Allocation of target groups and chapters Allocation of target groups and chapters Target groups and qualifications Chapter everybody Knowledge on the applicable safety guidelines at the workplace 1 About this document 2 Description of knitting machine User Know...

Page 14: ...le via the Stoll branch office or Stoll dealer in your country the Stoll helpline Tel 49 0 7121 313 450 Fax 49 0 7121 313 455 E mail helpline stoll com Internet http www stoll com Training courses at the Stoll training centers Document Information contained Spare Parts Catalog Illustration of all spare parts with their order numbers Manual for the STOLL pattern preparation unit Using the STOLL pat...

Page 15: ...n the manufacturing date of the machine The type plate and the table which are located on the front page of these operating instructions indicate which machine model is concerned Machine type plate Machine type plate The second column of numbers in the Type field indicates the component type In the above example the machine in question is the component type 000 Symbols in this document ...

Page 16: ...t 3 Carry out third action or Carry out the alternative action for point 3 Result of the action sequence The additional equipment of your machine can deviate from this description depending on the machine type type of machine scope of supply special equipment Background information is provided here Tips for optimal procedure are provided here DANGER A warning is given here A warning protects you f...

Page 17: ...ignal color depending upon the signal word red orange yellow blue Text comprises of Type and source of danger Possible outcomes Measures for protection against danger and prohibitions Example Explanation to the signal words Explanation to the signal words DANGER Life threatening high voltage Electrical shock may cause death or serious injuries Set machine main switch to 0 Secure the machine agains...

Page 18: ...18 1 About this document Warnings in the documentation ...

Page 19: ...g machine 2 Description of knitting machine This chapter contains information on Components of the knitting machine 20 Yarn guide 29 Carriage assembly 38 Knitting system 41 Control devices 46 Needle beds 48 Fabric take down 52 Display and operating elements 58 Components of the knitting machine ...

Page 20: ...controls the work positions of each yarn carrier and each and every needle in the needle bed 4 Signal light It displays the operating state of the knitting machine 5 Safety door left right The reversing position of the carriage is secured by the safety door 6 Covers The entire traversing path of the carriage is secured with covers You have to forbid everyone from reaching out into the running mach...

Page 21: ...he needle bed Comb take down With the comb take down fabric pieces are automatically started and press off after completion Belt take down Grasps the fabric directly under the needle bed 11 Fabric collection chamber The fabric take down guides the finished fabric into the fabric collection chamber There the fabric is protected from soiling 12 Touch screen The touch screen enables communication wit...

Page 22: ...and each and every needle in the needle bed 2 Needle bed Every machine has a front and a rear needle bed There are grooves in the needle bed which are run by needles 3 Thread clamping and cutting device left right The thread clamping and cutting device holds the thread of a yarn carrier not used for knitting at the moment 4 Yarn Carriers It gets pulled by the carriage over the needle bed and leads...

Page 23: ... are placed on it 4 Carriage It moves over the needle beds It controls the work positions of each yarn carrier and each and every needle in the needle bed 5 Safety door left right The reversing position of the carriage is secured by the safety door 6 Covers The entire traversing path of the carriage is secured with a safety door You have to forbid everyone from reaching out into the running machin...

Page 24: ... automatically started and press off after completion 11 Fabric collection chamber The fabric take down guides the finished fabric into the fabric collection chamber There the fabric is protected from soiling 12 Control left side of the machine It controls the knitting process It saves the data of the knitting program It controls the needle selection and the motors in the carriage 13 Touch screen ...

Page 25: ...eedle bed Every machine has a front and a rear needle bed There are grooves in the needle bed which are run by needles 3 Thread clamping and cutting device left right The thread clamping and cutting device holds the thread of a yarn carrier not used for knitting at the moment 4 Yarn Carrier It gets pulled by the carriage over the needle bed and leads the thread into the needle 5 Yarn carrier rail ...

Page 26: ... Explanation 1 Yarn control unit Tensions and controls the thread 2 Yarn guide device On this the yarn control units and the friction feed wheels are mounted 3 Friction feed wheel It pulls the thread from the bobbin and feeds it to the yarn carrier with a constant tension 4 Lateral yarn tensioner It monitors and tensions the thread 5 Safety door left right The reversing position of the carriage is...

Page 27: ...he carriage that travels hence and forth are fed along with in the energy chain 4 Transformer Fuses The knitting machine can be operated with various mains voltages 5 Fluff absorption The fluff absorption removes the yarn fluff from the upper area of the needle beds 6 Control Unit CMS 530 CMS 520 CMS 520 C CMS 502 It controls the knitting process It saves the data of the knitting program It contro...

Page 28: ... 2 Description of knitting machine Yarn guide Overview machine elements 5 Further information Symbols in this document 16 Yarn guide 8 Racking device Racks the rear needle bed laterally Label Explanation ...

Page 29: ...rn tensioning Courses of yarn 2 2 1 Courses of yarn Various courses of yarn are provided for threading up the yarn on the knitting machine The optimal course of yarn depends on the yarn and pattern Determining the course of yarn Determining the course of yarn Yarn Course of yarn Seldom used threads e g elastic yarns Course of yarn 1 Seldom used threads e g draw threads Course of yarn 2 Frequently ...

Page 30: ...urses of yarn Course of yarn 1 Course of yarn 1 Course of yarn 2 Course of yarn 2 1 Bobbin 4 Safety door 2 Yarn guide bracket 5 Yarn deflector 3 Yarn control unit 6 Yarn Carrier 1 Bobbin 5 Yarn deflector 2 Yarn guide bracket 6 Yarn Carrier 3 Yarn control unit 7 Lateral yarn tensioner 4 Safety door ...

Page 31: ...bin 5 Yarn deflector 2 Yarn guide bracket 6 Yarn Carrier 3 Yarn control unit 7 Lateral yarn tensioner 4 Safety door 8 Friction feed wheel 1 Bobbin 6 Yarn Carrier 2 Yarn guide bracket 7 Lateral yarn tensioner 3 Yarn control unit 8 Friction feed wheel 4 Safety door 9 Yarn length measuring device ASCON STIXX 5 Yarn deflector ...

Page 32: ...n control device the signal light and on the touch screen In the case of large knots in the yarn the knot detector switches off the knitting machine The error is indicated by the LED 5 on the yarn control device the signal light and on the touch screen In the case of small knots in the yarn the machine knits a programmed number of rows at reduced speed The yarn brake setting 4 regulates the yarn t...

Page 33: ...heel MSF 3 The feed wheel serves for intermediate storage of the thread The cylindrical coiling and the separately positioned thread layers offer a more even thread tension when yarn is being drawn off than when drawing off the bobbin Peaks in tension are caught up and compensated by the feed wheel Storage feed wheel MSF 3 Storage feed wheel MSF 3 According to use up to 6 feed wheels can be insert...

Page 34: ...ead clamp If the yarn tensioner swivels over the angle by approx 45 degree the clamp closes automatically If the thread is knitted again the yarn tensioner swivels inwards and the clamp is open Lateral yarn tensioner Lateral yarn tensioner The lateral yarn tensioner has two tasks In the case of a yarn breakage the side yarn tensioner swivels outwards and switches off the knitting machine On the up...

Page 35: ...ce holds the thread of a yarn carrier not used for knitting at the moment If the yarn carrier is not needed anymore it is positioned at its clamping position The catch hook 2 pulls the thread downward Then the thread is clamped and cut off When the yarn carrier is used again the carriage opens the clamping device after knitting a few rows and the yarn end is released The number of rows knitted unt...

Page 36: ...ntarsia yarn carriers Pattern with 21 intarsia yarn carriers Depending on the machine type the intarsia yarn carrier type 1 or 2 will be inserted Further information Symbols in this document 16 Plating yarn carriers Intarsia yarn carrier Machine 1 Type 1 CMS 830 C CMS 520 C CMS 730 S CMS 830 S 2 Type 2 CMS 933 CMS 822 CMS 740 CMS 730 T CMS 530 T CMS 530 CMS 520 ...

Page 37: ...n carrier It is possible to knit color and quality platings with these yarn carriers Colored plating pattern Colored plating pattern Further information Plating the different possibilities 245 Symbols in this document 16 1 Double bow yarn carrier All gauges except E 3 E 4 2 Double eyelet yarn carrier E 3 E 4 ...

Page 38: ...elt The speed is infinitely programmable and can therefore be adapted to the yarn material pattern and working step Limit switches control the path of the carriage assembly If the carriage assembly moves too far outward the limit switch stops the knitting machine The operating path of the carriage is controlled by the knitting program and may differ for each knitting or transfer row The carriage a...

Page 39: ...ected in a container Cleaning row Brushes for cleaning the selection systems After a programmable number of knitting rows the carriage assembly carries out a cleaning row over the entire needle bed during which the fluff is extracted from the needle bed Brushes 1 are mounted outside on the needle bed which clean the selection systems during the cleaning row Further information Switching on and off...

Page 40: ...rication as a standard equipment not for CMS 822 Central lubrication on carriage on the right Oil supply It lubricates the working butts of the holding down jacks the coupling part and the intermediate slider with oil All other lubrication points must be lubricated manually Lubrication points of the central lubrication Lubrication points of the central lubrication ...

Page 41: ... operation Transfer Take over Split stitch transfer Split stitch receiving This results in the following possibilities during stitch formation Stitch Tuck out of operation Transfer of stitches and tuck loops from the front to the rear needle bed or vice versa even simultaneously in both directions The selection system only selects the needles which knit a stitch or tuck transfer or split stitch Al...

Page 42: ... with very reduced fabric take down e g in case of a gore sometimes there is the problem that the transfer process cannot be performed without errors Reason The stitch to be transferred is not retained securely by the needle hook the stitch can jump out of the needle hook 1 Position of raising cam 2 Raising cam for transfer 3 Raising cam for split stitch The raising cam for split stitch 3 can also...

Page 43: ... Description of knitting machine 2 Knitting system We recommend using the raising cams for splitting This way the receiving needle is taken down deeper so the the stitch cannot jump out of the needle hook ...

Page 44: ...ain closed Holding down jack control unit Holding down jack control unit Jack slider Jack slider The leading jack slider 4 is switched upward This pivots the holding down jacks downward into the holding down position during needle raising They hold down the stitches The following jack slider 5 is pulled back and the holding down jacks pivot back again The holding down jacks are open during yarn in...

Page 45: ...djusting the stitch tension A step motor 1 on each knitting system adjusts the stitch tension The step motor is controlled by the knitting program The stitch tension can be adjusted individually for individual areas in the fabric which are particularly subject to loading e g narrowing edges or pattern motifs for individual stitch cams for different yarns yarn count correction During knitting chang...

Page 46: ...the front and rear guide rail for the carriage assembly It recognizes the position of the carriage assembly and specifies the time for the selection of the selection jacks by the selection systems Depending on the machine gauge there is a front and a rear impulse sensor rail Machine gauge Impulse sensor rail E 18 E 9 2 E 16 E 8 2 E 14 E 7 2 E 12 E 6 2 E 10 E 5 2 Front and Rear E 8 E 7 E 3 5 2 E 5 ...

Page 47: ...he needle bed e g in the case of needle breakage the piezo electric shock stop switches off the knitting machine The piezo electric shock stop is located below the needle beds Needle detector 2 5 4 Needle detector The needle detector 1 checks the height of the fabric in the needle area Needle detector Needle detector If needles are defective e g latch breakage there is a danger of the fabric not b...

Page 48: ...by the racking device Needle bed schematic representation Needle bed schematic representation The moveable parts 2 to 6 are fixed by several rails in the needle bed To replace a part the corresponding rail must be pulled to the side This takes place with the help of the extraction hook It is included in the accessories 1 Holding down jack 5 Selection jack 2 Needle 6 Selector spring 3 Coupling part...

Page 49: ...is controlled by the knitting program The racking movement is infinitely programmable Racking course The racking course may be up to 4 inches approx 10 cm Depending on the machine gauge this is a maximum racking course over 12 to 72 needles Maximum racking course in dependence on the machine gauge Maximum racking course in dependence on the machine gauge Machine gauge Maximum racking course E18 E9...

Page 50: ...e bed Last needle On the right side rear needle bed Racking Type Explanation Needle bed racking Short form Racking The needle bed is racked by a whole number multiple of a needle distance to the left or right example 2 needles to the right VR2 Half racking During half racking the rear needle bed is racked by a half needle distance to the right Transfer racking During transfer the rear needle bed i...

Page 51: ... pretensions the stitches Then the needle bed moves back to the racking position 5 With the overracking the stitches are also reliably transferred at high speed Racking speed To protect the yarn the needle bed can be racked very slowly The carriage assembly then waits at the reversing position until the needle bed is racked Racking Type Explanation ...

Page 52: ...iling Take down tension The take down tension consists of Pre tensioning when the carriage assembly is at the reversing point Take down tension during knitting Both tensions are independently set of each other The optimum value for the take down tension is dependent on the working width yarn material and pattern The pressure of the take down rollers 1 is individually adjusted with the knurled scre...

Page 53: ...her or fuels Recommendation Use cleaning petrol for cleaning Auxiliary take down 2 7 2 Auxiliary take down Auxiliary take down Auxiliary take down The auxiliary take down grasps the fabric directly under the needle bed The auxiliary take down supports Stitch formation Adjustment of the fabric take down to requirements typical of the fabric Narrowing or widening If the fabric is only taken down wit...

Page 54: ...aid in the holding down recesses and the sliders close the holding down recesses again After two stitch rows the draw thread is inserted and the knitting machine begins with the fully fashioned article The comb take down adopts the settings of the main take down and pulls the fabric off downward As soon as the comb hooks are below the main take down the take down rollers close and the fabric is tr...

Page 55: ...ing of the fabric and the threads around the take down belts If winding is detected nevertheless the machine stops Functional states Rotate Forward rotation with controlled speed by the motor Stop After a short delay the forward movement is stopped Close Short fast forward rotation then rotate Open Short fast backward rotation Premature wear of the take down belts The belt will be worn prematurely...

Page 56: ...d of take down belts 2 The rotating speed of the take down belts is constantly measured If the deviation from the upper or lower limit is too large the knitting machine stops The limit values are infinitely programmable Wrapping around loose threads 1 Four yarn deflectors accessory prevent loose threads from wrapping around the fabric take down rollers Wrapping around loose threads 2 At the thread...

Page 57: ...only in case of machines with belt take down Further information Adjusting sensor mechanism 194 Throwing off of fabric 1 Four fabric sensors accessory scan the fabric between the needle bed and the fabric take down They can be moved as desired over the entire working width If the fabric is ejected the knitting machine stops Parameter Control ...

Page 58: ...vements are immediately stopped However the machine data are not lost as they are saved with a battery This takes approx 60 seconds In the process messages appear on the touch screen Once the process is complete the touch screen becomes dark Even with the main switch switched off the mains supply up to the main switch still carries current with extremely high voltage The mains supply must be disco...

Page 59: ...tages are evaluated using a logarithmic curve With the engaging rod half way pulled up 16 percent of the final speed will be reached The final speed will be reached in the second half of the path with increasing steps If the engaging rod is pulled upwards only somewhat the carriage will start very slowly and without jolting The knitting process can be observed better stitch forming process switchi...

Page 60: ...work the engaging rod is not held by a magnet and must be held in position 3 by hand If the engaging rod is released it immediately falls into position 1 and stops the machine dead man s switch in accordance with EN 11 111 The maximum carriage speed with open safety doors can be set Further information Setting machine parameters 197 DANGER Danger by parts of needles which have broken off Danger of...

Page 61: ...n the left or on the right machine side Signal light colors Signal light colors Color Status of the knitting machine green Knitting machine is producing green flashes Knitting machine is stopped with engaging rod yellow Knitting machine is not producing as an error has occurred during knitting green yellow Both lamps light up during the shutdown process Duration is approximately 60 seconds from sw...

Page 62: ... control Display of operating data Calling up help information Changing machine settings and pattern data Input of commands The input unit can be moved over the entire width of the needle bed At CMS 502 the input unit is mounted tightly To carry out a function tap one of the symbols keys on the touch screen We recommend using the touch pen 2 to prevent the touch screen from becoming dirty or damag...

Page 63: ... user interface The user interface displays information on the current operating situation It is always divided into three areas Upper area 1 Menu Input and output of information Middle area 2 Status display Additional input elements Selection elements Lower area 3 Function keys Do not touch the touch screen with sharp objects and do not subject it to direct sunlight which will destroy the picture...

Page 64: ...nitting machine Accessing the functions of the knitting machine Inputting values for controlling the knitting machine Processing the knitting program These functions are called up with the following keys and elements Function keys Input elements Function keys Function keys In the following sections two groups of functions keys are shown Standard function keys these are displayed in standard config...

Page 65: ...menu Key Function Key Function Load save data Comb Take down Editing the knitting program Fabric Take down Carriage Speed Same SEN area size Racking Correction Stitch tension Set up Pattern Yarn Carrier Setup2 Editor Release clamps Machine start Service Machine stop Machine settings Changeable monitoring Order menu cycle counters counters Sequence knitting see programming manual Manual interventio...

Page 66: ...u Function keys in the Main menu Key Function Key Function Load save data Belt take down Editing the knitting program Same SEN area size Carriage Speed Stitch tension Racking Correction Yarn Carrier Set up Pattern Release clamps Setup2 Editor Service Machine start Machine settings Machine stop Order menu Changeable monitoring Sequence knitting see programming manual cycle counters counters YLC spe...

Page 67: ...page Calling up help Return to previous help page Display list of the last messages and references Confirm input Call up command line and output window for direct commands Order menu Reset counter of already fabrics to 0 Switch over to 100 of programmed carriage speed Switch over to 75 of programmed carriage speed Switch over to status line Switch over to selection input elements Confirm message S...

Page 68: ...keys are described in the corresponding chapters The following additional function keys are displayed in all windows Additional function keys in all windows Additional function keys in all windows Key Function Call up input window for a direct Sintral command This is carried out within a menu or window i e you do not need to leave the menu or call up the Direct command window Editing the knitting ...

Page 69: ... is activated by briefly touching it Virtual keyboard this can be displayed for inputs Standard input elements Standard input elements Standard input elements Standard input elements Element Function Reduce value by one step Increase value by one step Undo a change the last value saved is displayed again Undo a change the previous value is displayed again Confirm input save changes end setting pro...

Page 70: ...at a time Position switch on off Check box on off Arrow switch left right or up down Slider Reduce current value by one step Increase current value by one step Element Function Fold open selection field Fold closed selection field Move cursor one line upwards Move cursor one line downwards Move cursor one character to left Move cursor one character to the right Move cursor to first input of select...

Page 71: ...a shift key e g to enter a special character first press the shift key and then the key with the special character To return to normal characters press the switchover key again Switchover keys Switchover keys Key Function Switch on virtual keyboard Switch off virtual keyboard SHIFT key switch over between uppercase and lowercase letters and between numbers and special characters CPS LCK key switch...

Page 72: ...72 2 Description of knitting machine Display and operating elements ...

Page 73: ...and shift changes 73 Threading up yarn 82 Production 91 Producing with knitting orders order menu 109 Eliminating errors in the fabric 114 Starting the machine after a fault 122 Preparing production and shift changes 3 1 Preparing production and shift changes This chapter contains information on Loading files libraries and pattern folders 74 Entering piece number or number of courses 79 Setting to...

Page 74: ...medium on the USB port for example USB Memory Stick floppy disk drive CD drive DVD drive external hard disk Hard disk of the computer in the knitting machine Online Network drive Port for the USB Memory Stick 5xx The port for the USB memory stick is located on the right side of the display USB ports USB ports NOTICE Computer viruses Loss of data or production Computer viruses can creep into the ma...

Page 75: ...is automatically executed Start Program from Line 1 This means that you need not take the detour over the window Machine start in order to start the knitting program with the SP from Line 1 key The Activate EALL function is only executed when a Sintral file is loaded Not only the entire previous pattern Sin Jac Set is deleted from memory but also the contents of cycle counters counters and NP valu...

Page 76: ...e from the file list by tapping it 5 Tap the Load key 6 For the following prompt press the 1 button to confirm or tap the 0 key to cancel 7 Call up Main menu Loading the knitting program difference Setup1 Setup2 Setup1 or Setup2 You can quickly recognize whether it is a pattern with Setup1 or Setup2 data A Setup2 pattern is saved in a zip file The icon of compressed zipped folder is displayed in f...

Page 77: ...ift changes Load data Setup2 Keys for loading a knitting program Keys for loading a knitting program Key Function Call up the Load save window Load pattern Load the pattern with selected Setup data Display the content of the Zip file Close the zip file Call up Main menu ...

Page 78: ...e knitting program for special or foreign language characters Only the characters of the ASCII character set may be used ASCII character set ASCII character set Further information Selecting the current folder 278 Working with files libraries and folders 266 Go to help in function and error list 289 Overview of the Setup2 Editor of the CMS 309 KnitLAN connection 290 Key Function Call up the Load s...

Page 79: ... number or number of courses Entering piece number or number of courses 1 Call up the Cycle counters counters window from the Main menu Cycle counters counters window Cycle counters counters window 2 If you produce pieces enter the piece number or If you produce yard goods set the maximum number of courses with the MT counter to define the length of the fabric 3 Call up Main menu Key Function Call...

Page 80: ...ng of your shift Keys for calibrating the touch screen Keys for calibrating the touch screen Calibrating touch screen 1 Call up the Service menu from the Main menu 2 Call up the Set the touch screen window from the Service menu Key Function Call up the Service menu Call up the Set touch screen window Calibrate key Call up Main menu NOTICE Incorrect adjustment of the touch screen Permanent incorrec...

Page 81: ...pper left side Setting window with target circle Setting window with target circle 4 Tap exactly on the target circle A second target circle appears on the lower right hand side 5 Tap exactly on the target circle A third target circle appears on the upper right hand side 6 Tap exactly on the target circle A message box appears The request in the message box is not important as there is no mouse cu...

Page 82: ...s of yarn are provided for threading up the yarn on the knitting machine The optimal course of yarn depends on the yarn and pattern Further information Courses of yarn 29 Calling up yarn carrier assignment and allocation 3 2 1 Calling up yarn carrier assignment and allocation Keys for calling up the assignment and allocation of the yarn carriers Keys for calling up the assignment and allocation of...

Page 83: ...rt window 2 Type SP from line 1 key The computer searches in the knitting program to see which yarn carriers are required 3 Call up Main menu 4 Call up the Yarn carrier window Yarn carrier allocation in the Yarn carrier window Yarn carrier allocation in the Yarn carrier window 5 On tandem machines also call up the allocation of the yarn carriers to both carriage assembly 6 Call up Additional funct...

Page 84: ... of several bobbins are led to one yarn carrier supply approximately the same number of threads to the yarn carrier from each side Put up the bobbins on the knitting machine or on the additional bobbin board Threading threads through yarn guide bracket 3 2 3 Threading threads through yarn guide bracket 1 Push the yarn guide brackets to the side so that a yarn guide bracket hangs over each bobbin 2...

Page 85: ...a little towards left till it is not held by the stopping cam anymore 2 Thread each thread through a yarn control device as shown in the picture Thread the yarns through the yarn length measuring device 3 2 5 Thread the yarns through the yarn length measuring device Path of the thread through the yarn length measuring device Path of the thread through the yarn length measuring device Push thread u...

Page 86: ...to friction feed wheel Further information Adjusting yarn delivery on friction feed wheel 151 Course of yarn 1 Default setting Insufficient yarn delivery 2 Default setting Greater yarn delivery grey Insufficient yarn delivery black Lead the thread twice over the friction rollers if necessary This reduces the yarn tension considerably ...

Page 87: ...een the two brake discs 3 Pull the yarn somewhat towards the machine center to open the brake discs 4 Release the yarn tension again The brake discs close and the yarn glides into the open eyelet Thread up into the permanent brake only the yarn that is processed with the friction feed wheel Make sure that you thread up the yarn vertically downwards With the thread also running over the friction fe...

Page 88: ...e clamp positions of the active thread clamp are positioned exactly under it Use Eyelet number 1 and 2 or from eyelet no 11 for the thread if you working without the feed wheel 3 Thread the thread vertically downwards in the eyelet 3 of the lateral yarn tensioner For quicker orientation a vertically running riffle is attached in the safety door 4 Feed the thread through the yarn deflector 4 to the...

Page 89: ...may collide with the suction tube of the fluff absorption The yarn deflector can be assembled in two positions Opening of the eyelets downwards standard setting easier threading up Opening of the eyelets upwards for this loosen the screws 2 and turn the front and rear yarn deflectors upwards Retighten the screws With the thread also running over the friction feed wheel threading up is easier if yo...

Page 90: ...de If several bobbins are used for one yarn carrier Threading up yarns from left and right Make sure that almost the same number of threads are used from left and right CMS 520 C CMS 830 C The yarn carrier has two additional eyelets Up to 5 thin yarns can be threaded into each eyelet With the thread also running over the friction feed wheel threading up is easier if you activate the friction feed ...

Page 91: ...ting machine Keys for starting the machine Keys for starting the machine A pattern is loaded 1 Call up the window Machine start from the Main menu Machine start window Machine start window 2 In Start field tap on SP from line 1 key 3 Call up Additional function keys 4 Call up the Changeable monitoring window Machine data and the program sequence are displayed in the Changeable Monitoring window du...

Page 92: ...rs of the previous pattern are necessary for this You can enter the values of the previous pattern manually or simply apply them Apply shape counter key The condition is that the pattern was created as Fully Fashion knitting program on the M1plus 1 Carriage stopped 3 normal speed 2 reduced speed Use this function only for the following machines Machine without comb take down Machine with comb take...

Page 93: ...l up Additional function keys Apply shape counter key A small trick with an impressive effect Using a small trick you can easily convert a basic pattern into a fully fashion pattern on the M1plus Converting a basic pattern into a shaped pattern Open the basic pattern on the M1plus The technical processing has not yet been done Select the Generate Pure Shape function in the Shape menu An empty rect...

Page 94: ...after loading the operating system The data of this table cannot be deleted The data of the right table 3 can be deleted with the Report0 key The production data can be listed during a certain period of time This may consist of part of a shift day or week Report window Report window Data in Report window Label Data shown F No of errors or no of stop motions H M Percent hours minutes SIN Working ti...

Page 95: ...e Report key The data will be saved on the selected data carrier It will be saved on the data carrier that is set in the Copy service data window File name STOLL machine number and the file name extension rep e g 5320081234 rep 5 Call up Main menu Further information Copying service data 201 Stop by shock stop motion V Stop by racking error Total number of strokes ML Number of strokes at reduced s...

Page 96: ...he shift counter Keys for calling up the shift counter Calling up or saving shift counter 1 Call up the Service menu from the Main menu 2 Call up Statistics menu 3 Call up Shift counter window 4 To activate a shift tap the corresponding key in the Shift On field 5 If data of an earlier shift are displayed tap the corresponding key in the Delete shift field reset shift counter or To delete all shif...

Page 97: ...l up Main menu Further information Copying service data 201 Automatic shift changeover Automatic shift changeover Once the start time and the ending time of each shift have been entered the shift changeover automatically occurs after the entered time Keys for setting the automatic shift change Keys for setting the automatic shift change Key Function Call up the Service menu Call up Statistics menu...

Page 98: ...ayed 7 Set the time Tap on the corresponding field and set the desired time using the slider 8 Activate the checkbox of the desired shift 9 Set the time for all the shifts to do so repeat the steps 7 to 8 10 Confirm entries 11 Turn on the switch 1 The entries are automatically checked 12 Call up Main menu The shift times may not overlap The total time is to be 24 hours If the actual working time i...

Page 99: ... Keys for stopping the knitting machine Keys for stopping the knitting machine Stop the knitting machine in the Machine stop window 1 Call up Machine stop window from Main menu Machine stop window Machine stop window 2 If the knitting machine is to stop at the next reversing point of the carriage assembly tap the key Machine stop Key Function Call up Main menu Call up Machine stop window Reset con...

Page 100: ... the condition Confirm setting Stop in minutes Remaining running time in minutes Stop in Sintral line When the set Sintral line is reached Stop in Jacquard line When the set jacquard line is reached Stop with RS When the counter or cycle counter has reached the set value Stop at fabric end When the fabric is knitted completely When a conditional stop is activated a stop icon is displayed in the st...

Page 101: ...hing off Do not switch off machine at the main switch but via the Machine Stop window Reason The computer will be shut down by current of the battery pack when switching off the main switch Switch in Switch off machine field Machine switches off automatically If stopped Each time machine stops When piece counter 0 After completing the set number of pieces If fabric complete after completing the cu...

Page 102: ... field activate the desired check box 3 Confirm entries When the machine switches off the main switch moves from 1 to 0 While switching off the main switch the fabric remains tensioned in the fabric take down This can lead to a visible stretching on a delicate fabric To prevent this the fabric take down can be released Further information Setting machine parameters 197 ...

Page 103: ...me of a pattern sequence sequence element order Display of the number of pieces that have been knitted and are still to be knitted Display of running time with or without loading and standby times Keys for the Running time control window Keys for the Running time control window In order to display the Running time control window it must be activated in the Knit report configuration window BootOkc ...

Page 104: ...l window Meaning of the elements in the Running time control window Field Key Meaning 1 Total running time Display of the estimated total running time 2 gross Display of the total production time including loading and standing times as well as manual interventions Net Display of the pure machine running time from SP Start Program to piece finished 3 4 No Current number Sequence Sequence element na...

Page 105: ...y Meaning Load selected file and corresponding data Save selected file in the current folder Delete file that was selected delete all files Update Re determine the contents of the current folder Select current folder Dialog box for selecting the current storage folder Data older than 6 weeks Delete activated by default The data are deleted automatically when they get older than 6 weeks This saves ...

Page 106: ...e the title is Running time data sequence For a single pattern or a sequence element the title is Running time data pattern Running time data sequence Running time data pattern window Running time data sequence Running time data pattern window Data in the Running time data sequence window or in the Running time data pattern window Data in the Running time data sequence window or in the Running tim...

Page 107: ...using the Return to previous window key Further information Carrying out restart with machine configuration Restart and Configuration 504 Measuring the running time 3 3 6 Measuring the running time Manual measurements of running time can be carried out stop watch function in the Measurement of running time window The functions start stop and backup are deleted with the additional function keys Mea...

Page 108: ...art was activated is shown in the format hh mm ss 3 Starting the knitting process 4 After the knitting process has been completed tap Stop The measured time is displayed in the Running time 2 field Further information Carrying out restart with machine configuration Restart and Configuration 504 Key Function Call up the Service window Call up Statistics window Call up Measurement of running time wi...

Page 109: ... are gather together and processed one after another The number of pieces and cycle counters are specified for each making up size A knitting order line is processed until the number of fabrics in the ST1 and ST2 columns are the same The machine automatically switches over to the next size and produces the set piece number Knitting is carried out line by line from top to bottom Order menu window O...

Page 110: ...ed location again If the order is active ORDER appears in the status line Status line with active knitting order Status line with active knitting order Key Function Call up the Order menu window Confirm entries Call up Additional function keys Reset values in column ST2 counter for the previously produced pieces to 0 delete all information in the order menu Copy line contents Insert line contents ...

Page 111: ...ndow appears 2 Tap the desired column cycle counter or counter in the header of the table The setting window appears Setting window for changing cycle counters and counters Setting window for changing cycle counters and counters 3 Assign a cycle counter or a counter 4 Confirm entries 5 The Order menu appears again Key Function Call up the Order menu window End setting process and save changes Do n...

Page 112: ... for working in the Catalog order data 1 Call up the Order menu window from the Main menu 2 Call up Additional function keys 3 Call up the Catalog order data window Catalog order data window Catalog order data window 4 Set the desired path with one of the Direct pattern folder selection keys 5 Select file 6 Select action 7 If an additional prompt appears tap the 1 key to confirm or tap the 0 key t...

Page 113: ... window Further information Selecting the current folder 278 Displaying file in pattern editor 271 Key Function Direct folder selection predefined folder selection Load selected file and corresponding pattern elements Save selected pattern elements in the current folder Delete selected file Display file which is selected Update Update the contents of the folder Call up Direct Help for the key pres...

Page 114: ...bric 115 Threading up thread into yarn carrier 118 Removing fabric winding around fabric take down 120 Starting again after pressing off fabric Key Function Call up Additional function keys The cycle currently being knitted is canceled and the other cycles will be knitted as programmed The machine automatically begins with a new fabric if the following conditions are met The racking device is in t...

Page 115: ...after pressing off function With older knitting programs this function is found from line 950 on with the pattern workstation M1 it is activated via 90 The machine detects which pattern workstation was used to generate the pattern A knitting program of M1 contains the ID M1 on line 1 Likewise program point P aft press off in the Machine start window is adapted automatically Picking up after pressi...

Page 116: ...achine start window Machine start window NOTICE If you notice defective needles while picking up after pressing off Stop picking up after pressing off and replace the defective needles Setting Function 90 0 Picking up after pressing off function is deactivated 90 1 Picking up after pressing off function is activated A specific row number gauge x 4 is knitted depending on the gauge of the machine A...

Page 117: ... machine stops automatically The Place fabric in fabric take down message appears 7 When the fabric is long enough to be placed in the main take down or the belt take down open the take down place the fabric in the take down and close the take down 8 If the fabric cannot be placed in the main take down or the belt take down repeat points 2 through 8 9 Start the machine with the engaging rod The kn...

Page 118: ...tions window 2 Tap the 1 YC bolt up key 3 Note the position of the yarn carrier and push the yarn carrier outward below the carriage 4 Thread up yarn carrier 5 Push the yarn carrier into its previous position again 6 Tap the 4 YC bolt bottom key Key Function Call up Manual interventions window Call up Machine start window You can switch on shortly the corresponding feed wheel 60 seconds to ensure ...

Page 119: ...slowly pull the engaging rod slightly toward the front 8 When knitting slowly make sure that the thread is laid in the needles 9 To continue knitting start the machine with the engaging rod or If the fabric is defective call up the Machine start window and tap the SP from line 1 key to knit the fabric again ...

Page 120: ... key until the fabric winding can be removed 4 Tap the Main take down Clo key to close the main take down 5 To continue knitting start the machine with the engaging rod Fabric winding in auxiliary take down 1 To remove the fabric winding call up the Take down window 2 Remove needle bed or position it at an angle 3 Tap the Auxiliary take down Op key 3 4 Press the Auxiliary take down backw key until...

Page 121: ...e Belt take down Open 1 key Belt take down is open 3 Pull the fabric smooth or remove it free the belts and the winding protection device from loose threads and fabric remainders or In serious cases remove needle bed and position it at an angle 399 4 Tap the Belt take down Open 1 key Belt take down is open 5 Pull the fabric smooth or remove it free the belts and the winding protection device from ...

Page 122: ...one pictograph appears and in the case of several errors the corresponding pictographs appear consecutively Errors which occur seldom e g hardware errors are shown with a common pictograph Keys for starting machine after a fault Keys for starting machine after a fault Starting the machine after a fault 1 To get detailed information on an error tap the pictograph The Current messages window appears...

Page 123: ...with the engaging rod Message and tip retrospective view 3 6 1 Message and tip retrospective view Message history If an error occurs it is not only displayed in the Current messages window it is also written into an additional memory The error messages for the respective day are saved in this memory A new memory is automatically selected for each day There are a total of seven memories so that the...

Page 124: ...eys 3 Call up message retrospective view 4 Call up Additional function keys A list of the keys of the message retrospective views appears List of message retrospective views List of message retrospective views 5 Call up the desired daily retrospective view Key Function Call up Info window Call up Additional function keys Call up message retrospective view Key for daily message retrospective view t...

Page 125: ...Keys for displaying tip retrospective view Keys for displaying tip retrospective view Displaying tip retrospective view 1 Call up Info window 2 Call up Additional function keys 3 Display tip retrospective view 4 Call up Additional function keys A list of the keys of the tip histories appears 5 Call up the desired daily retrospective view Key Function Call up Info window Call up Additional function...

Page 126: ...e can be suppressed Only the display on the touch screen is suppressed not the stop motion of the knitting machine Keys for suppressing error messages Keys for suppressing error messages Suppressing error messages 1 If an error message is displayed call up the Additional function keys button Suppressing error messages Suppressing error messages Key Function Call up Additional function keys Suppres...

Page 127: ...nder that the error messages are being suppressed the Setting up operation active symbol appears in the upper right corner of each window 4 The currently active and suppressed error messages can be viewed Tap the Setting up operation active symbol for this Enabling suppressed error messages again 1 Touch Setting up operation active symbol 2 Call up Additional function keys 3 Press the Enable error...

Page 128: ...128 3 Producing with the knitting machine Starting the machine after a fault ...

Page 129: ...djusting carriage speed 130 Setting stitch tension 133 Adjusting yarn carriers 137 Staggering yarn carriers 145 Adjusting yarn tension 148 Adjusting yarn delivery on friction feed wheel 151 Adjusting storage feed wheel MSF 3 153 Adjusting knitting areas 154 Adjusting take down 155 Processing fabric take down menu 159 Setting Cycle Counter and Quantity of Fabrics 165 Adjusting shape counters 166 Se...

Page 130: ...than the normal speed Keys for entering the carriage speed Keys for entering the carriage speed Adjusting carriage speed 1 Call up the Carriage speed window 2 Tap the input fields for the carriage speed and enter the desired values 3 Confirm entries 4 Call up Main menu Further information Setting machine parameters 197 Economic production and the influencing factors 511 Key Function Call up Carria...

Page 131: ...value 0 05 Maximum value 1 20 Step width 0 05 MSECI Speed with Intarsia Yarn Carrier CMS ADF 3 Specification is not taken into account Minimum value 0 05 Maximum value 1 00 CMS C 0 7 Step width 0 05 MSECC Speed outside the needle bed when the yarn carrier is brought in the clamp or taken out of the clamp Minimum value 0 05 Maximum value 0 50 Step width 0 05 MSECK Carriage speed for small knots ove...

Page 132: ...MSECK Carriage speed after small knots 0 05 to 1 20 m s Step width 0 05 for row s Number of rows with reduced carriage speed after small knots 1 to 12 rows Step width 1 MSECC Carriage speed outside the needle bed when the yarn carrier is brought in the clamp or taken out of the clamp 0 05 to 0 50 m s Step width 0 05 MSECNPJ n Display of the carriage speed for NPJ MSEC0 n Indirect carriage speed n ...

Page 133: ...tch tension Keys for setting the stitch tension Setting stitch tension 1 Call up the Stitch length window 2 With Setup1 Set the switch in the NP value mm field to NP value or mm 3 With Setup1 and Setup2 Tap on the input field that is to be edited and enter the value 4 Confirm entries 5 Call up Main menu Further information Stitch Tension Range 513 Stitch lengths 515 Economic production and the inf...

Page 134: ... Value range NPK Correction for all stitch cams Minimum value 2 Maximum value 2 Step width 0 05 NP1 NP100 Stitch cam position 1 to 100 Value Stitch length in NP values or mm Value mm Specification in NP values Minimum value 6 5 Maximum value 22 5 Step width 0 05 Value mm Settings in millimeters Setting the yarn length per stitch Yarn Length Control Minimum value 2 20 Maximum value 33 00 Step width...

Page 135: ...alue range NPR Correction of the stitch cam position for the right carriage Front Correction value depending on system in front or rear and on carriage direction to the left or to the right Minimum value 2 Maximum value 2 Step width 0 05 Rear NPxR Correction value for the stitch cam position x 1 100 of the right carriage Value mm Specification in NP values Minimum value 2 Maximum value 2 Step widt...

Page 136: ...ors 511 Edit box Meaning NP Stitch cam value NP1 NP 100 Step width 0 05 Call up NP31 NP100 with the help of the additional function keys NPK Stitch cam correction value for all stitch cam positions Step width 0 05 NPR With tandem operation Stitch cam correction values front back from right to left carriage Step width 0 05 Carriage direction to the left NPR With tandem operation Stitch cam correcti...

Page 137: ...the Adjusting yarn carrier window Call up Additional function keys Call up desired knitting area Confirm entries Column Data shown Y Specification of yarn carrier SEN Specification of SEN area in which yarn carrier works Y n Specification of yarn type 0 1 Yarn type switched on or off YG Home position of the yarn carrier for needle YP Current yarn carrier position for needle Ka Yarn carrier correct...

Page 138: ...inch 0 8 mm Type Display of the yarn carrier type Normal yarn carrier N plating yarn carrier P double bow yarn carrier PA intarsia yarn carrier I I Swiveling direction of intarsia yarn carrier Ba Display of the yarn carrier braking value a left Bb Display of the yarn carrier braking value b right Ua Adjust the engaging width a left when plating with normal yarn carriers Ub Adjust the engaging widt...

Page 139: ...dditional function keys and tap the desired SEN area 3 Tap the line yarn carrier that is to be processed The number of the yarn carrier appears at the bottom edge of the window on the right of the Adjusting yarn carriers key 4 Tap the Adjusting yarn carriers key 5 Tap on the input field that is to be edited and enter the value 6 Confirm entries 7 Return to the Yarn carrier window Further informati...

Page 140: ...tion value left for not swiveled yarn carrier if the yarn carrier is positioned within the fabric Minimum value 120 Maximum value 120 Step width 0 5 1 32 inch 0 8 mm Kb Yarn carrier correction value right for not swiveled yarn carrier if the yarn carrier is positioned within the fabric Minimum value 120 Maximum value 120 Step width 0 5 1 32 inch 0 8 mm K I a Intarsia yarn carrier correction value ...

Page 141: ...over a fabric width of 2 inches acceleration up to 100 3 Braking down to 50 maintain speed over a fabric width of 5 inches acceleration up to 100 0 Cancelling out of carriage speed specific to yarn carrier F Activate or deactivate Automatic tracking of the yarn carriers when widening If the distance between the yarn carrier and the fabric selvedge is too small then the yarn carriers will be moved ...

Page 142: ... carriers Setup1 Adjust yarn carriers window Adjust yarn carriers window Further information Intarsia yarn carrier Adjust stopping point basic setting braking value 228 Key Function Save changes and end setting process End setting process without saving changes Return to the Yarn carrier window ...

Page 143: ...er rails different lubrication different directions of the yarn feed in the left and right carriages Yarn carrier correction window during tandem operation Yarn carrier correction window during tandem operation Data in the Yarn carrier correction window Data in the Yarn carrier correction window Column Data shown YL Specification of the yarn carrier in the left carriage YR Specification of the yar...

Page 144: ...arn carrier 5 Confirm entries 6 Call up Main menu Key Function Call up the Yarn carrier window Call up Additional function keys Call up the Yarn carrier correction window Call up Main menu The correction values are not pattern dependent but rather machine dependent These data are therefore not deleted when a new knitting program is loaded The correction values always remain saved even when the ope...

Page 145: ...e yarn carriers Keys for staggering the yarn carriers Staggering the yarn carriers 1 Call up the Yarn carrier window 2 Call up Additional function keys 3 Call up the YC staggering window 4 Tap on the input field that is to be edited and enter the value 5 Confirm entries Key Function Call up the Yarn carrier window Call up Additional function keys Call up YC staggering window Confirm entries ...

Page 146: ... YD Distance between yarn carriers and fabric selvedge Collapse reduced display Expand expanded display YD1 YD8 Distance of the yarn carriers on track 1 to 8 from the left and right fabric selvedge CMS ADF YD1 YD16 track 1 to track 16 Minimum value 0 Maximum value 160 Step width 0 5 1 32 inch 0 8 mm YDI Additional indirect yarn carrier staggering YDI1 to YDI20 Collapse reduced display Expand expan...

Page 147: ...ield that is to be edited and enter the value 3 Confirm entries 4 Return to the YC staggering window Staggering yarn carriers Setup1 Staggering yarn carriers Setup1 YC staggering window YC staggering window 1 Tap the input fields next to the yarn carriers and enter the values Value range 0 160 Step width 0 5 1 32 inch 0 8 mm 2 Confirm entries Key Function Call up the Setup2 Editor Confirm entries ...

Page 148: ...ner 1 from the stay 2 Linear regulator 2 is to be set in a manner that the lateral yarn tensioner has enough strength to hold the thread tensioned always 3 Control the setting while the machine is knitting In this case the thread must not sag rather it should always be tensioned by the yarn tensioner This sequence should help you to find the optimal adjustment of the yarn tension Depending upon th...

Page 149: ...arge knots 7 and for small knots 9 depending on yarn thickness and knots so that they are triggered by an undesirable knot size Adjusting permanent brake Adjust the permanent brakes 4 in such a manner that the lateral yarn tensioner swivels only a bit approx 25 degrees when the yarn guide achieves it s left or right stopping position If a thread loop is formed between the friction feed wheel and t...

Page 150: ...an be set from 80 to 35 degrees This will be set with the lock segment 3 It has four lock positions A D Position max angle Explanation A 80 Home position of the lock segment Active thread clamp in action Largest yarn tensioning path B 65 Active thread clamp in action C 50 Active thread clamp in action D 35 Active thread clamp out of action Smallest yarn tensioning path ...

Page 151: ...ction feed wheel should always feed somewhat more thread than the yarn carriers consume Depending on machine model and component type there are different models of friction feed wheels Type 1 Adjusting the yarn delivery on the friction feed wheel If the yarn delivery is to be reduced then lead the yarn through the eyelet 1 Type 2 Adjusting the yarn delivery on the friction feed wheel Adjusting the...

Page 152: ...th the stop motion rail and releases a stop impulse then the machine stops Modifying the distance 1 Remove the screw 5 and the stop motion rail 4 Set the distance between stop motion rail and friction roller Set the distance between stop motion rail and friction roller 2 Turn the stop motion rail by 180 degrees and assembly it again A bigger distance 6 is between the stop motion rail and the frict...

Page 153: ... to undertake while the machine is knitting Adjusting the yarn tension 1 Adjust the yarn tension at the rotary knob 1 The contact pressure of the membrane 2 is changed this way 2 Check No thread loop may be formed between the feed wheel and the safety door 3 The rotary knob has to engage in the brake 3 You will find further information on the storage feed wheel MSF 3 in the operating instructions ...

Page 154: ...djusted in the Knitting areas window Keys for adjusting the knitting areas Keys for adjusting the knitting areas 1 Call up the Knitting areas window Knitting areas window Knitting areas window 2 Assign each knitting area SEN a needle area 3 Confirm entries The assigned areas are graphically shown 4 To switch individual knitting areas on or off tap the switch in the Selection manual column 5 Call u...

Page 155: ...e fabric take down values Setting the fabric take down values 1 Call up the Take down window The current fabric take down values are shown Take down window Take down window 2 To enter the fabric take down values tap the input fields and enter the desired values 3 Confirm entries Further information Economic production and the influencing factors 511 Key Function Call up Take down window Confirm en...

Page 156: ...ust the belt take down values 1 Call up the Belt take down window The current belt take down values are displayed Belt take down window Belt take down window 2 For entering the belt take down values tap on the edit box and enter the value 3 Confirm entries Further information Economic production and the influencing factors 511 Key Function Call up the Belt take down window Confirm entries Call up ...

Page 157: ... a fault Keys for adjusting fabric take down control Keys for adjusting fabric take down control Adjusting fabric take down control 1 Call up the additional function keys in the Take down window 2 Call up the Fabric take down Control window Fabric take down Control window Fabric take down Control window 3 Enter the threshold values 4 Confirm entries 5 Return to the Take down window Key Function Ca...

Page 158: ... controlling comb take down Keys for controlling comb take down Control comb take down 1 Call up the additional function keys in the Take down window 2 Call up the Comb window Comb window Comb window 3 To activate a function touch a key 4 Return to the Take down window Key Function Call up Additional function keys Call up Comb window Return to Take down window ...

Page 159: ... keys in the Take down window 2 Call up the WMF menu window 3 Touch the line to be edited The line appears at the bottom edge of the window 4 Tap the fields of the selected line and enter the desired values or Copy contents of a line and insert at desired location again 5 Confirm entries 6 Return to the Take down window Save fabric take down menu If you save the pattern the changes in the fabric t...

Page 160: ... N max Maximum quantity of needles with Fully Fashion Minimum value 0 Maximum value Needle number of the CMS Step width 1 WMI Fabric take down impulse Minimum value 0 Maximum value 15 Step width 1 WM Open the brake of the active take down system main take down or comb take down for a maximum of 2 5 seconds take down roller or comb take down turn back by a maximum number of the indicated degrees de...

Page 161: ...top motion 1 insensitive 32 very sensitive Minimum value 0 Maximum value 32 Step width 1 WM C Monitoring of main take down If the take down has not been used after n 0 100 knitting rows the machine will stop 0 no supervision Minimum value 0 Maximum value 100 Step width 1 WMK C Controlling the comb If the comb has not moved after n 0 100 knitting rows the machine will stop 0 no supervision Minimum ...

Page 162: ...p1 Keys for adjusting the fabric take down menu Keys for adjusting the fabric take down menu Further information Working with files libraries and folders 266 Key Function Delete all information in the fabric take down menu Copy line contents Insert line contents Confirm entries Return to Take down window ...

Page 163: ...ake down menu Adjusting fabric take down menu 1 Call up the Setup2 window 2 In the Setup2 Editor call up the Take down The fabric take down menu WBF appears 3 Touch the line to be edited 4 In the Action column select the take down command and enter the value 5 Confirm entries 6 Return to the Setup2 window Save fabric take down menu If you save the pattern the changes in the fabric take down menu a...

Page 164: ...n Working with files libraries and folders 266 Explanation Value range WBF Fabric take down function for belt take down WBF1toWBF50 WB Fabric take down value Minimum value 0 Maximum value 30 Step width 0 1 WB Release the belt take down Minimum value 1 Maximum value 3 Step width 1 WBOPEN Open the belt take down Comment Comment ASCII Characters ...

Page 165: ...knitted During production the piece number is decreased by 1 as soon as a complete piece has been produced Keys for adjusting the cycle counter and the piece number Keys for adjusting the cycle counter and the piece number Setting cycle counter and piece number 1 Call up the Cycle counters counters window Cycle counters counters window Cycle counters counters window 2 Set the cycle counters RS1 to...

Page 166: ...ers should be changed manually only in exceptional cases for example during designing Keys for setting the shape counters Keys for setting the shape counters Setting the shape counters 1 Call up the Cycle counters counters window 2 Call up Additional function keys 3 Call up Shape counters window Shape counters window Shape counters window 4 Set the counters to the desired value 5 Confirm entries 6...

Page 167: ...unters can be used in the case of double piece knitting up to 8 shape counters The counters for start width can be changed only in the knitting program or in the pattern preparation unit Shape counter Counters for the start width L 51 R 52 LM 53 RM 54 L1 55 R1 56 LM1 57 RM1 58 L2 59 R2 60 LM2 61 RM2 62 ...

Page 168: ...ns On the other hand they indicate various machine states Buttons for setting the counters Buttons for setting the counters Setting counters 1 Call up the Cycle counters counters window 2 Call up Additional function keys 3 Tap the key for the desired counter group 4 Set counter to the desired value 5 Call up Main menu Key Function Call up the Cycle counters counters window Call up Additional funct...

Page 169: ...tandard setting Function active duty cycle 10 minutes standard value range 0 60 minutes Further information Setting machine parameters 197 Key Function Call up Machine start window Call up Additional function keys Switch on lighting Switch off lighting Call up Main menu With closed cover hoods If the lighting is switched on then it will switch off automatically at the end of the set time When open...

Page 170: ...s standard This value can be set individually for each yarn carrier in the Release clamps window Release clamps window Release clamps window Keys for entering the value for releasing thread clamp Keys for entering the value for releasing thread clamp Setting value for releasing thread clamp 1 Call up the Release clamps window from the Main menu 2 Tap the input field of the corresponding yarn carri...

Page 171: ... displayed Exception Tap on Go to mask key in SINTRAL editor To close the symbols again tap the empty field next to them Configuration toolbar Window Configuration toolbar Window Field Key Function 1 List of the windows which can be selected for the toolbar 2 The toolbar contains the symbols of the selected windows In the above figure the carriage speed has been selected 3 Key used to set a symbol...

Page 172: ... up Configuration toolbar window 3 Tap the desired symbol 1 4 Press the 3 key or Double tap on the symbol The symbol is displayed in the toolbar 2 The character X before the symbol indicates that the symbol has been selected from the list 1 for the toolbar 5 Call up Main menu Key Function Call up the Service window Call up Configuration toolbar window Call up Main menu ...

Page 173: ...on Those counters and repeat switches which are used exclusively in the Auto Sintral program are not displayed Changeable monitoring window Changeable monitoring window Field Function 1 Display of the current Sintral line 2 White field with frame The field can be linked to a value The value is then displayed in this field A thick frame around the field indicates that it cannot be covered by a func...

Page 174: ...d 3 Select the type of the value in the left column 4 Select the value in the right column The selected value is displayed in the lower line 5 Confirm entries 6 If necessary link further fields to a value 7 Call up Main menu Key Function Call up the Changeable monitoring window Call up Additional function keys Automatic configuration Clear all fields reset End setting process and save changes End ...

Page 175: ... function keys 3 Activate the desired function blocks 4 Call up Main menu Key Function Call up the Changeable monitoring window Call up Additional function keys Activate and de activate the Stitch tension function block Activate and de activate the SEN area function block Activate and de activate the Yarn carrier function block Activate and de activate the Function name function block Activate and...

Page 176: ...talog Monitoring window 1 Call up the Changeable monitoring window from the Main menu 2 Call up Additional function keys 3 Call up Catalog Monitoring window Catalog Monitoring window Catalog Monitoring window 4 Select the desired program point 1 loading saving deleting 5 Call up Main menu Key Function Call up the Changeable monitoring window Call up Additional function keys Call up Catalog Monitor...

Page 177: ...Setting up the pattern menu Key for calling up the Setting up the pattern menu The window is structured into various areas Setting up the pattern window Setting up the pattern window Key Function Call up the Setting up the pattern menu Area Explanation 1 Display of Carriage direction cycle counters SEN area coupling width for tandem machine counters The active cycle counter is highlighted The valu...

Page 178: ...responding field The setting window appears for example Yarn carrier window Yarn carrier window 2 The keyboard bar appears in the title bar Use it to carry out the changes 3 Confirm input 6 Actions for yarn carrier plunger fabric take down comb take down and auxiliary take down 7 Call up Stitch length window 8 Additional yarn carrier distance for fully fashion knitting Area Explanation Element Fun...

Page 179: ...ch tension or jacquard line is touched Change NP value window Change NP value window Area Show Change 1 Stitch tension rear knitting system Value can be changed at indirect specification NP6 9 2 2 Needle action rear knitting system 3 Number of the knitting system 4 Yarn Carrier Yarn Carrier Correction Yarn carrier stopping position 5 Needle action front knitting system 6 Stitch tension front knitt...

Page 180: ... the stitch tension window Display of the stitch tension window Type Explanation Setting possibility 1 Direct specification NP 12 5 2 Indirect specification 5 NP5 9 2 Value can be changed 3 Jacquard controlled stitch tension J1 NPJ1 12 5 Presentation at flexible stitch J1 4 Change the stitch tension The Stitch length window appears All the values can be changed ...

Page 181: ...stitch to the rear Split stitch to the rear stitch to the front Stitch to the front tuck to the front Stitch to the rear tuck to the rear Stitch to the front tuck to the front miss knit Stitch to the rear tuck to the rear miss knit Transfer to the front cast off to the rear Transfer to the rear cast off to the front Transfer to the front and rear cast off to the front and rear Cast off tuck to the...

Page 182: ...Selected H Home C Yarn carrier is clamped and cut off Yarn carrier is stopped outside the SEN area PA Plating yarn carrier double bow P Plating yarn carrier double eyelet Intarsia yarn carrier swivels to the left Intarsia yarn carrier swivels to the right 2 Definition of the yarn carrier display only 3 Yarn carrier correction with an application selected knitting at the left or right edge 4 Correc...

Page 183: ...omb actions window Comb actions window The Select comb actions window appears Select comb actions window Select comb actions window Key Explanation Comb take down upwards grip elastic yarn Comb take down in waiting position R Comb take down reference run S Comb take down at upper limit switch H Opening the comb hooks X Open the comb brake Close the comb brake 0 Comb take down at lower limit switch...

Page 184: ...o tap one of the gray fields Status line window Status line window At some elements the gray field is divided This means If the front field is touched the complete setting menu for this element appears If the rear part of the gray field is touched the window for changing the value appears Sintral line If this field is touched the Sintral editor window opens up The cursor is automatically positione...

Page 185: ...ng position before the line with the correction specification is knitted Now the optimum value can be entered Button for calling up the Racking correction window Button for calling up the Racking correction window Adjusting racking correction value 1 Call up the Racking correction window from the Main menu 2 Press the input field for the racking correction and enter the value or If a racking corre...

Page 186: ...0 10 Step width 1 70 of the needle distance Dir Direction of the racking correction to the left to the right not defined will be defined on the machine VV Racking speed n 1 32 without an instruction VV 32 V V Overracking in addition to the racking specification positive value Overracking in racking direction negative value Overracking in opposite to the racking direction n 1 24 step width 1 8 of t...

Page 187: ...hine dependent As a result these settings can be saved on the hard disk or copied back from it Buttons for saving loading racking corrections Buttons for saving loading racking corrections 1 Call up the Additional function keys in the Racking correction window 2 Tap the desired button Key Function Call up Additional function keys Delete all racking corrections Save racking corrections on hard disk...

Page 188: ...822 215 Adjusting needle detector 220 Adjusting yarn carriers 221 Adjusting yarn carrier limiters 223 Adjusting yarn carrier guide 224 Adjusting the brushes of the central lubrication 224 Adjusting intarsia yarn carrier type 1 225 Adjusting intarsia yarn carriers type 2 226 Shifting intarsia yarn carriers in area of carriage assembly 227 Intarsia yarn carrier Adjust stopping point basic setting br...

Page 189: ...ot in the case of machines with comb take down 3 Switching right or left feed wheel on or off If the feed wheel is not required we recommend switching it off This saves energy 4 Setting the clamping depth of the cutting needles only in case of a Setup1 pattern With negative values the cutting needles will be taken down lower If a large NPK correction is carried out or if several threads are proces...

Page 190: ...g on the fluff absorption permanently The settings for the fluff absorption always remain saved even when the operating system is loaded again Interval Periodic switch on and off of the suction device After n courses Number of courses without suction 1 course 2 rows For n courses Number of courses with suction Stroke optimised The cleaning row is carried out only in SEN area maximum The cleaning r...

Page 191: ...e selection systems get cleaned 1 course 2 rows Carriage Direction to left and right to left only optimized The course of the carriage is being analyzed If the carriage runs over the brushes e g when it runs outwards to the clamping cutting bed then this course and the cleaning course will be carried out together If the brushes are not overrun after the preset number of carriage strokes then a cle...

Page 192: ...or setting the language Keys for setting the language Set language 1 Call up the Service menu 2 Call up the Basic settings menu 3 Call up the Language window Key Function Call up the Service menu Call up the Basic settings menu Call up the Language window Tap the Select Path key Confirm input Save changes and end setting process End setting process without saving changes Call up Main menu ...

Page 193: ...it must be reloaded now The languages are for example saved on a floppy disk the USB memory stick or the M1 To select the storage location the corresponding source directory must be selected Tap the Select path key Select the new path Save changes and end setting process 6 Select the language in the right column If the language is loaded it appears in the column on the left Repeat step 4 7 Call up...

Page 194: ...al sec The time pause between two intervals is adjustable max 60 seconds 4 If the comb take down moves upward for fabric transfer a light barrier checks whether the previously produced knitted panel has completely been ejected 5 Monitoring of main take down If the fabric take down roller has not turned after n 0 100 knitting rows a stop motion is carried out 0 monitoring off 6 Monitoring of main t...

Page 195: ...tings window 2 Call up Additional function keys 3 Call up the Sensors window 4 Enter the value on the appropriate line 5 Confirm input 6 Call up Main menu Further information Stop resistance 47 Adjusting carriage speed 130 Symbols in this document 16 Key Function Call up the Machine settings window Call up Additional function keys Call up Sensors window Confirm input Call up Main menu ...

Page 196: ...system is read in again Needle bed parameters window Needle bed parameters window Keys for setting the needle bed parameters Keys for setting the needle bed parameters Field Data shown 1 Racking ground correction VGK 2 Racking position correction VPK 3 Shock stop motion for the front and rear needle beds and additional needle bed Value range 1 32 1 not sensitive 32 very sensitive Key Function Conf...

Page 197: ...06 Shock stop 47 Saving all machine data on the USB Memory Stick 483 Overview of all machine data 254 Setting machine parameters 4 2 5 Setting machine parameters The machine parameters are used to make the machine specific settings They serve for the fine adjustment of the machine The machine parameters always remain saved even when the operating system is loaded again Machine parameters window Ma...

Page 198: ...483 3 Automatic deactivation of lighting after a certain time Duty cycle 10 minutes standard value range 0 60 minutes Recommendation LED lamp 0 minutes fluorescent lamp 10 minutes 4 Speed outside the SEN area MSECOS Standard 1 2 m sec maximal speed 5 Maximum carriage speed with open cover hoods if the engaging rod is held in position 3 production Value range in input field MSECCO 0 00 to 0 20 m s ...

Page 199: ...e set time always remain saved even when the operating system is loaded again Shorter power failure If the power supply is restored within the set time confirm the power failure message with the Confirm message key To continue knitting start the machine with the engaging rod Conditions If the battery voltage is too low Battery voltage low message appears it is not possible to extend the power fail...

Page 200: ... time 1 Call up the Service menu from the Main menu 2 Call up the Machine parameters window from the Basic settings menu 3 Enter the desired time 4 Confirm input 5 Call up Main menu Key Function Confirm message Switch off main switch Call up the Service menu Call up the Basic settings menu Call up Machine parameters window Confirm input Call up Main menu ...

Page 201: ...can be saved and sent to the Stoll helpline so that Stoll can carry out an exact error diagnostics Copy Dongle The machine settings do not only contain the machine data but also the machine options the machine configuration the report and other internal control information It is important to back up the data e g when the hard disk is replaced Copy Print For the Stoll technician only Copy Report Th...

Page 202: ...rier e g USB memory stick Drive F 4 Tap the desired button The data are saved 5 Call up Main menu Further information Calling up report and shift counters 94 Saving all machine data on the USB Memory Stick 483 Overview of all machine data 254 Select language with next startup With next switching on of the machine the language selection appears The setting is reset after switching on Key Function C...

Page 203: ... machine data Loading the knitting program and determining the racking reference data Keys for carrying out a reference run Keys for carrying out a reference run Call up and note machine data 1 Call up the Service menu 2 Call up Basic Settings menu 3 Call up the Machine parameters window Key Function Call up the Service menu Call up the Basic settings menu Returning to the previous window Call up ...

Page 204: ...4 Call up Main menu Carry out the reference run 1 If the racking device is not in the home position cast off the stitches of a needle bed 2 Call up the Service menu 3 Call up the Reference runs window 4 The reference data is determined at the left or right end of the needle bed If the carriage is located in the left half of the needle bed tap the SR key or If the carriage is located in the right h...

Page 205: ...he NPK values window 9 Compare the displayed values with the target values on the machine data sheet If necessary correct the values in the NPK values window and confirm them 10 Switch back to the previous window 11 Call up the Needle selection window 12 Compare the displayed values with the target values on the machine data sheet If necessary correct the values in the needle selection window and ...

Page 206: ...ing correction 5xx 9xx TC S Keys for setting VPK value Keys for setting VPK value Adjusting VPK 1 Program an empty row with transfer racking and fix the knitting specification 378 2 Push up two opposing needles in the center of the needle bed Difference between Racking position correction VPK and Racking correction VPK racking position correction The VPK value changes the position of rear needle b...

Page 207: ...e Racking window Service Racking window 7 Enter the value in the VPK line using the slider A Wrong Needle hook hits the needle shaft B Wrong Needle hook hits the pelerine spring C Correct Needle hook hits exactly the intermediate space Needle shaft Pelerine spring Depending on the area of application of the machine the transfer position may need to be corrected towards Needle shaft position A 1 8 ...

Page 208: ...atically saved in the data specific to the machine dongle data The setting process is complete Helpful knitting rows 378 Copying service data 201 Saving all machine data on the USB Memory Stick 483 Racking correction 185 Helpful knitting rows 378 Copying service data 201 Saving all machine data on the USB Memory Stick 483 Racking correction 185 If you want you can save VPK value additionally on a ...

Page 209: ... the front and rear needle beds are opposite each other The VGK value always remains saved even if the operating system is imported again Keys for setting VGK value Keys for setting VGK value Setting VGK Cast off the stitches on both needle beds 1 Call up Main menu 2 Call up the Service menu 3 Call up the Service Racking window Service Racking window Service Racking window 4 Enter and confirm the ...

Page 210: ...touch each other anymore In the VGK line enter the value using the linear regulator 11 Confirm input The needle bed moves lightly to the left or right 12 Check whether the needle hooks of the front and rear needle bed are exactly in a line 13 If this is not the case repeat steps 10 to 12 until the needle hooks of the front and rear needle beds are exactly positioned in one line 14 The VGK value is...

Page 211: ...t If a wrong selection occurs then the synchronisation Impulse sensor control selection system is not optimal anymore This has been caused by the big difference between the old and new VGK values The test Needle selection displacement must be carried out for re establishing the synchronisation 453 ...

Page 212: ...tch tension Value with sign The second stitch cam of a system is always corrected as only it is active The stitch cams are numbered consecutively from left to right regardless of the carriage direction Meaning of displays in NPK values window Meaning of displays in NPK values window Meaning System 1 n Number of knitting system counted from left to right Carriage direction to the left Carriage dire...

Page 213: ...nitting and for knitting with split stitch stitch and confirm the changes The values are automatically saved in the data specific to the machine dongle data The setting process is complete Key Function Call up the Service menu Call up the Basic settings menu Call up NPK values window Reduce current value by one step Increase current value by one step End the setting process and save the changed va...

Page 214: ...oject an equal distance over both sides of the holder The markings on the brush are visible on both sides the canted surfaces 3 opposite each other the brushes do not touch the needle hooks of the fully raised needles RR The distance 4 is to be 0 5 mm to 1 mm Key for calling up Manual interventions window Key for calling up Manual interventions window Adjusting needle brushes 1 Release hexagon nut...

Page 215: ...coupled wide in the tandem mode or as four systems coupled narrow The coupling width depends on the fabric width the needed parking area for the yarn carrier between both fabrics The following tables show you the relation between the coupling width the fabric width and the parking area for the yarn carrier Needle area with 84 needle bed width narrow coupling Coupling width 42 Needle area for coupl...

Page 216: ...hen the carriage is located shortly after the left reversing position 3 Switch off 40 V power supply 4 Open the locking of the rear panel segments with the square spanner from the enclosed accessories and take off the segments Narrow coupling of carriage assembly Narrow coupling of carriage assembly 5 Remove the screws 2 Take off the coupling rod 1 Wide coupling of carriage assembly Wide coupling ...

Page 217: ...up the Basic settings menu 15 Call up the Machine configuration 2 menu Check the setting in the Tandem with comb field and change if necessary Yes Machine works with the comb take down No Machine is working without comb take down Tandem with comb setting Tandem with comb setting 16 Confirm input 17 Call up the Reference runs menu from the Service menu 18 Press the SR key and start the machine with...

Page 218: ...for narrow coupling Replace cams for narrow coupling 4 Place carriage part on contact surface and assembly with carriage assembly 5 Open the locking of the rear panel segments with the square spanner from the enclosed accessories and take off the segments Wide coupling of carriage assembly Wide coupling of carriage assembly 6 Remove the screws 2 Take off the coupling rod 1 Narrow coupling of carri...

Page 219: ...ting 16 Confirm input 17 Call up the Reference runs menu from the Service menu 18 Press the SR key and start the machine with the engaging rod The carriage assembly runs in the creep speed until it automatically stops and the message Reconfiguration appears on the display The control adjusts to the new coupling width After a short time the message disappears again 19 Move carriage to the left Ther...

Page 220: ...sting the needle detector Adjusting the needle detector it is near the holding down jacks of the rear needle bed however does not tap them the lower end of the needle detector is at the level of the needle hooks Staggering yarn carriers Further information Staggering yarn carriers 145 NOTICE Damage to the needle detector If several yarn carriers are stopped at the same place the needle detector wi...

Page 221: ...atch is 0 5 mm to 1 mm the yarn carrier in the clamping and cutting area does not press the cutting needle located in the working position the yarn carriers of the track 1 and 8 are also set 0 5 mm higher so that they do not touch the limiters 3 Key for calling up Manual interventions window Key for calling up Manual interventions window Adjusting yarn carriers 1 Remove needle brushes by loosening...

Page 222: ...Adjusting knitting machine Advanced adjustments 5 Move carriage assembly at low speed To do this press Move stepwise button and check adjustment of yarn carriers Further information Replacing yarn carrier 426 ...

Page 223: ...limiters Adjusting yarn carrier limiters Adjusting yarn carrier limiters 1 Position the yarn carrier 1 on the track 1 exactly between the clamping point 1 and 2 2 Loosen the screws 2 on the yarn carrier limiter 3 Displace the yarn carrier limiter until it is 8 mm away from the yarn carrier CMS 830 C CMS 520 C 15 mm At this distance the edge of the yarn carrier carriage and the start of the bevel a...

Page 224: ...justing yarn carrier guide Adjusting yarn carrier guide 2 If necessary push the setting key inwards with the adjusting key from the accessories till the yarn carrier cannot be raised erect any more 3 Turn the setting key back by one eighth of a turn Adjusting the brushes of the central lubrication 4 2 18 Adjusting the brushes of the central lubrication The brushes have been adjusted correctly if t...

Page 225: ... closed needle latch is 0 5 mm to 1 mm the yarn carriers of the track 1 and 8 are also set 0 5 mm higher so that they do not touch the limiters 3 Adjusting intarsia yarn carriers 1 Remove needle brushes by loosening screws 1 Screws of needle brushes Screws of needle brushes 2 Park the carriage assembly in needle space Adjusting the intarsia yarn carriers Adjusting the intarsia yarn carriers 3 To a...

Page 226: ...nt by each yarn carrier for both selvedge needles the yarn carrier tips move exactly between the needle beds in the needle cross and the distance between yarn carrier tips and the closed needle latch is 0 5 mm to 1 mm the yarn carriers of the track 1 and 8 are also set 0 5 mm higher so that they do not touch the limiters 4 Adjusting intarsia yarn carriers 1 Remove needle brushes by loosening screw...

Page 227: ...riers in area of carriage assembly 4 2 21 Shifting intarsia yarn carriers in area of carriage assembly Intarsia yarn carriers located in the area of the carriage assembly cannot be shifted by hand They are shifted with the shifting device from the accessories Shift yarn carriers in area of carriage assembly Shifting device Shifting device Press the lifters inward with the shifting device from the ...

Page 228: ...not stop exactly above the last needle you have to correct the braking value and not the correction value An adjusting program is available for controlling the stopping positions With this program you can easily check and adjust the braking values of the intarsia yarn carrier When creating the intarsia pattern on the M1plus starting with version 5 3 you specify that the adjusting program is to be ...

Page 229: ... new yarn carrier equipment to be able to allocate its specific braking value to every yarn carrier and also to a new yarn carrier Keys for calling up the yarn carrier braking values Keys for calling up the yarn carrier braking values Only with these machines you can change the yarn carrier equipment With all the other machines there is predefined a permanent yarn carrier equipment that cannot be ...

Page 230: ...If necessary adapt the yarn carrier equipment to the new pattern yarn carrier home position Yarn carrier present The yarn carrier is not present It has been deleted manually A maximum of 4 yarn carriers can be located on each yarn carrier track The counting is carried out from the left to the right n 1 n 2 n 3 n 4 This is called a physical numbering If a yarn carrier is present then its braking va...

Page 231: ... is located on the left hand side to the Right Only possible if no other yarn carrier is located on the right hand side Delete yarn carrier Only the rightmost yarn carrier can be deleted Delete from the right to the left Delete the yarn carrier only if you really are going to remove it from the machine Its braking values are deleted If you reassembly the yarn carrier then the braking values must b...

Page 232: ...n carriers section On the knitting machine you run the adjusting program before or also during the production What is the structure of the adjustment program All the intarsia yarn carriers which are used in the pattern and swivel are included in the adjustment program Depending on the number of yarn carriers and the fabric width the intarsia yarn carriers will be distributed on one or more partial...

Page 233: ... the Machine start window 2 Call up the Cycle counters counters window and set RS 39 to 1 Start adjustment program Setup1 RS18 1 The adjustment program is called up 3 Start the machine with the engaging rod The first part of the adjustment program is started Key Function Call up Machine start window Call up the Cycle counters counters window Call up the Yarn carrier window Call up the Yarn carrier...

Page 234: ...carrier braking values window 9 Tap on the corresponding yarn carrier 1 Wrong stopping position 2 Correct stopping position left color field edge The yarn is located vertically at the left of the needle center 3 Correct stopping position right color field edge The yarn is located vertically at the right of the needle center Yarn carrier designation Y 3A Sintral numbering Display of the yarn carrie...

Page 235: ...at the steps 9 to 11 13 Knit some rows 14 Check the stopping positions If necessary repeat the steps 9 to 11 15 Repeat several times the checking of both swivel directions of the intarsia yarn carrier 16 If there are further yarn carriers to be checked then proceed to the next partial program Additional function keys ctrl W key 17 Repeat the steps 9 to 15 Ba braking value left Bb braking value rig...

Page 236: ...side Further information Adjusting yarn carrier guide 224 Intarsia yarn carrier check the pressure plates 237 If you have set the yarn carrier correction values to 0 then enter the noted values in the knitting program If some braking values are modified then the data are automatically saved in the data specific to the machine dongle data The braking values do not depend on the patterns but on the ...

Page 237: ...ate 5 Remove the pressure plate from the clamping lever 6 If the marking 2 04 or 2 06 was visible on the built in pressure plate turn over the pressure plate and reinsert it or If the marking 2 04 or 2 06 was not visible on the built in pressure plate insert a new pressure plate of the same thickness with the marking facing upward 7 Press the spring pin 5 into the spring part 4 and insert the clam...

Page 238: ...ing lever 7 If the marking 2 4 or 6 is visible on the built in small pressure plate turn over the pressure plate and reinsert it or If the marking is not visible the pressure plate is already turned over Replace the pressure plate by a new one with the same thickness When assembling make sure that the marking is visible 8 Press the spring pin 5 into the housing and insert the clamping lever 4 9 In...

Page 239: ...w 2 Tap the Adjusting yarn carriers key 3 Enter the yarn carrier correction value 4 Confirm entries 5 Return to the Yarn carrier window Further information Adjusting yarn carriers 137 Intarsia yarn carrier Adjust stopping point basic setting braking value 228 Intarsia yarn carrier check the pressure plates 237 Adjusting yarn carriers Setup2 140 Adjusting yarn carriers Setup1 142 Symbols in this do...

Page 240: ...e holding down jacks This thread piece cannot be bulled back by the lateral yarn tensioners A thread loop is built which can be knitted in by the following knitting system Rectification Modify the holding down jack control The opening angle of the float slider is adjustable In the open position the holding down jacks will no longer close completely so that the thread will not be clamped Knitting i...

Page 241: ...opening the holding down jacks Keys for opening the holding down jacks Change the opening angle of the float slider 1 Program an empty row and fix the knitting specification 2 From the Main menu call up the Manual interventions window 3 Tap the On key in the Carr revers outs n bed field 4 Start the machine with the engaging rod and stop it again when the left carriage is located shortly after the ...

Page 242: ...at the process on the other side of the holding down jack control 11 Loosen the screw 2 with an Allen key SW 3 12 Using the Allen key move the screw and with it the float slider to the B position 13 Tighten the screw 2 14 Repeat this operation with the holding down jack controls in the left carriage 15 Move the carriage to the right and stop it again if the right carriage is located shortly after ...

Page 243: ...Equip the yarn carrier tracks from inward to outward Normal yarn carrier type 2 That s why a new normal yarn carrier has been developed It has got no disengaging arms but lifters 2 similar to the intarsia yarn carrier Thus this yarn carrier can be used with intarsia yarn carriers on the same track The normal yarn carrier type 2 is used for normal knitting The yarn carrier knits for example the 2x1...

Page 244: ... yarn carrier type 2 Intarsia yarn carrier type 1 Normal yarn carrier type 2 Intarsia yarn carrier type 2 Normal yarn carrier type 2 Normal yarn carrier type 2 Engaging width a Machine 43 mm CMS 933 CMS 822 CMS 530 CMS 520 CMS 530 T CMS 730 T 46 mm 29 mm Standard yarn carrier normal knitting 23 mm only usable under certain conditions Depending on the machine gauge E10 and the machine speed the nee...

Page 245: ...S 502 HP All gauges except E3 E4 Further information 247 2 yarn carriers assembled on two yarn carrier rails Yarn carrier carriage with adjustable engaging width Engaging width individually adjustable 26 to 46 mm The left and right engaging widths may be different All gauges except E3 E4 not for CMS 520 C CMS 830 C Further information 249 Normal yarn carrier type 2 The only possibility of plating ...

Page 246: ...age 43 or 46 mm has to be bought The yarn carrier bow will be taken from a normal yarn carrier Different yarn thicknesses can be processed different yarn carrier bows are usable Non adjustable engaging width E10 E12 E14 E16 E18 E6 2 E7 2 E8 2 E9 2 2 yarn carrier carriages 46 mm ID 244 998 E5 E7 E8 E2 5 2 E3 5 2 E5 2 1 Yarn carrier 1 yarn carrier carriage Yarn carrier carriage 35 mm The yarn carrie...

Page 247: ... Adjust the double bow yarn carrier Adjust the double bow yarn carrier Central bow 1 adjust height 1 Loosen the screw 3 turn by 90 degrees 2 Adjust the central bow the same way as the normal yarn carrier 3 Retighten the screw Follower bow 2 adjust height 1 Loosen both screws 4 turn by 90 degrees 2 Adjust the height turning the screw 5 Default setting 2 mm higher than the central bow 3 Retighten bo...

Page 248: ...e right scale Thread the double bow yarn carrier Thread the double bow yarn carrier Threading possibilities Threading possibilities Example for a plating pattern Colored plating pattern Colored plating pattern The light visible thread on the fabric front side is the plating yarn threaded in the fixed central bow The dark thread is the basic yarn threaded in the movable follower bow When an elastic...

Page 249: ...ng pattern Clamping and cutting bed 2x16 plating Clamping and cutting bed 2x16 When using 16 times clamping cutting every other clamping cutting point has to be deactivated to ensure that both threads are reliably clamped and cut Carry out the settings in the Machine Configuration 2 window BootOkc Restart and Configuration Machine configuration 2 Setting 2x16 8 The light visible yarn on the fabric...

Page 250: ...ging width consists of the value for the left Ua and the right Ub hand side Both values may be equal symmetrical setting or may differ Engaging width plating yarn carrier carriage 5xx 9xx TC T Recommended engaging width specifications in millimetres Gauge Leading default Following E10 E12 E14 E16 E18 E6 2 E7 2 E8 2 E9 2 29 Ua 14 5 Ub 14 5 43 Ua 21 5 Ub 21 5 E5 E7 E8 E2 5 2 E3 5 2 E5 2 29 Ua 14 5 U...

Page 251: ...djustments Settings on the knitting machine If you change the engaging width you have to enter the changed values Ua Ub Setup2 Yarn carrier window Adjust yarn carrier window Y Ua b Y Ncc tab Setup1 Yarn carrier window Adjust yarn carrier window ...

Page 252: ...e patterns it is possible to improve the stitch appearance if the stitch is taken down from the needle with a steeper angle Valid for Type Component type or higher Gauge CMS 530 621 002 E12 E16 E18 E6 2 E12m 10 E7 2 E8 2 CMS 520 CMS 502 CMS 740 CMS 822 CMS 933 620 626 630 623 773 001 Application area To be observed 1 Default all the fabric types 2 Special Only in case of a problem with single jers...

Page 253: ...carriage in the left reversing position 3 Remove screw 3 on left and right hand sides of jack bed Use the special hexagon screwdriver from the accessories for this purpose 4 Loosen the screw 4 on the left and right hand sides of the jack bed 5 Remove the limiter 5 on both sides 6 Pull out the wire 1 with the pair of pliers 7 Push in the wire in position 2 8 Reassemble the needle bed in the reverse...

Page 254: ...ttings correction values Keys for calling up the Machine data sheet window Keys for calling up the Machine data sheet window Display Machine Data 1 In the Main menu tap on the Service key The Service window is displayed 2 Tap on the Diagnostics key The Diagnostics window is displayed 3 Tap on the Machine data sheet key The Machine data sheet window with the current machine data is displayed Key Fu...

Page 255: ...255 Adjusting knitting machine 4 Advanced adjustments You can compare the current values with the factory settings These can be found on the printed data sheet at the right control cabinet ...

Page 256: ...help items should be heeded so that you may work in the various windows Call up direct help Direct help key Direct help key To receive direct help on a specific key in the menu first tap the direct help key and then the key for which you want help Positioning cursor The text is entered at the point at which the cursor insert mark is located To move the cursor to a certain position touch that posit...

Page 257: ...e protection and Deactivate write protection key If a write protected file is loaded the information Write protection appears in the status line of the SINTRAL editor Entries in selection window Selection windows are open when some keys are selected The following entry is possible a text can be entered with the virtual keyboard a selection occurs manually by tapping a key The entries must be confi...

Page 258: ...ters and the search direction 4 To start the Search from begin select the Yes key or Select the No key if you only want to search from here 5 To activate the search tap the top arrow key or To exit the window tap the bottom arrow key 6 To find other instances of the text tap the Continue key or To start the next search enter a new line number or text with the virtual keyboard Key Function Search s...

Page 259: ...y the text without prompt in Item 7 is replaced throughout the entire file 5 Select options for uppercase lowercase letters and the search direction 6 To activate the search tap the top arrow key or To exit the window tap the bottom arrow key 7 Answer the question in the newly opened selection window Press the key 1 to confirm or For repeated prompting press the 0 key if the term is only to be rep...

Page 260: ...y The Go to window appears Selection window for Go to function key Selection window for Go to function key 2 Enter the line number or name to be searched for with the virtual keyboard 3 To go to Sintral line numbers tap the Sintral line key or To execute a real line jump tap the Editor line key or To jump to the named line tap the Label key 4 To activate the search tap the right arrow key or To ex...

Page 261: ...use a shift key e g to enter a special character first press the shift key and then the key with the special character To return to normal characters press the switchover key again Switchover keys Switchover keys Key Function Switch on virtual keyboard Switch off virtual keyboard SHIFT key switch over between uppercase and lowercase letters and between numbers and special characters CPS LCK key sw...

Page 262: ...ollowing data media USB Memory Stick Hard disk of the computer in the knitting machine Online Network On the right hand side the files from the selected folders are displayed This list of files appears in alphabetical order standard setting and the number of existing files is displayed on the status line Total Setting the sort sequence The sort sequence can individually be adjusted To do so click ...

Page 263: ...r the File manager window Call up File manager window 1 From the Main menu call up the Load Save window 2 Call up Additional function keys 3 Call up the File Manager window Key Function Call up the Load save window Call up Additional function keys Call up File manager window Call up Main menu ...

Page 264: ...Display file Display selected file Copy folder Copy selected folder including contents subfolders files to the target folder Rename file Change name of selected file Delete folder Delete selected folder including contents subfolders files Set Write Protection Set write protection of the selected file Rename folder Change the name of the selected folder Deactivate Write Protection Deactivate write ...

Page 265: ...p the desired folder in the list on the left in which the new folder is to be created 2 Call up the selection window with the key Create folder The window Create new folder appears Selection window Create new folder Selection window Create new folder 3 Enter the name of the new folder with the virtual keyboard 4 To save the new folder press the right arrow key or To exit the window tap the left ar...

Page 266: ...der In the status line of the list the number of existing files total the file size and the date time of the last change to the selected file are displayed You have access to the following data media Removable data carrier on the USB socket for example USB Memory Stick floppy disk drive CD drive DVD drive external hard disk Hard disk of the computer in the knitting machine Online Network drive Key...

Page 267: ...selection keys 3 Use the PAT SIN JAC SET LIB keys to select whether the entire pattern of the current machine PAT or individual file types are to be listed 4 Select file 5 Select action 6 If an additional prompt appears tap the 1 key to confirm or Press the key 0 to cancel 7 Call up Main menu NOTICE Data loss Files and folders might be deleted accidentally if you do not proceed carefully Create a ...

Page 268: ... selection predefined folder selection Current folder selection Open the dialog box for definition of the current folder Display the content of the Zip file for Setup2 Close the zip file for Setup2 Load selected file and accompanying pattern elements Load pattern with selected setup data for Setup2 Save selected pattern parts in the current folder ...

Page 269: ...ements to pattern already loaded Editing the setup data for Setup1 Update Update the contents of the folder Call up Direct Help for the key pressed next Activate deactivate Entire pattern selection Activate deactivate Sintral selection Activate deactivate Jacquard selection Activate deactivate Setup selection Activate deactivate Library selection Activate deactivate EALL selection Key Function ...

Page 270: ...formation KnitLAN connection 290 Selecting the current folder 278 Copying files 275 Displaying file in pattern editor 271 Setup2 Editor 309 Setup1 Editing the setup file 341 Activate deactivate EAY selection Activate deactivate SP1 selection Activate deactivate YLC selection Key Function ...

Page 271: ...the Pattern editor window preview Keys for the Pattern editor window Keys for the Pattern editor window Displaying file in pattern editor 1 From the Main menu call up the Load Save window 2 Select the file to be viewed in the file list 3 Tap the Display file key 4 The Pattern editor window is open Key Function Call up the Load save window Display file key Call up Pattern editor window ...

Page 272: ...ttern editor window Key Function search for a specific term Continue Continue to find a certain term Go to a certain position Carry out the Quick jump corresponding mark e g from FBEG to FEND Enlarge Display text enlarged Reduce Display the text decreased Function list Toggle on off the display of pattern functions Call up Direct Help for the key pressed next ...

Page 273: ... data carriers Keys for deleting the knitting memory Keys for deleting the knitting memory Clear knitting memory 1 Call up the Load save window Load save window Load save window 2 Call up Additional function keys 3 Call up Delete knitting memory 4 Call up Main menu Key Function Call up the Load save window Call up Additional function keys Call up Delete knitting memory Call up Main menu If the EAL...

Page 274: ...files Deleting individual files in the knitting memory 1 Call up the Load save window Load save window Load save window 2 Select the file via the SIN or JAC key 3 Call up Additional function keys 4 Call up Delete knitting memory 5 Call up Main menu ...

Page 275: ...rom the hard disk to the USB memory stick 1 Insert the USB memory stick into the USB socket 2 From the Main menu call up the Load Save window 3 Call up Additional function keys 4 Call up the Copying catalog window Path specifications in the Copying catalog window Path specifications in the Copying catalog window 5 Check whether the path in the Source and Target lists is correctly displayed The pat...

Page 276: ... additional actions repeat steps 1 and 2 Key Function Key Function Copying a file Copy file selected in Source to Target Deactivate Write Protection Deactivate write protection of the selected file Copy all Copy all files from Source to Target Current folder selection Open the dialog box for definition of the current folder Delete selected file Call up Direct Help for the key pressed next Delete a...

Page 277: ...rt sequence can individually be adjusted To do so click on the header line 1 Copying catalog window Copying catalog window Select and confirm the sort sequence in the Sort by window Setting the sort criteria Setting the sort criteria Further information Selecting the current folder 278 ...

Page 278: ...etter or computer name e g D or SERVER01 2 Specification of the subdirectories e g PATTERN or Stoll M1 Extract Standard setting Following drives are set by default in the keys of Direct folder selection Standard settings of the drives Standard settings of the drives Selecting the current folder The selection of the patterns from the Load save window is applied in the Catalog order data Catalog Seq...

Page 279: ...t folder selection key The input window Select new folder appears Select new folder window Select new folder window 4 Select the new path Key Function Call up the Load save window Direct folder selection key The symbols of the 3 keys Direct folder selection are adapted based on the linked drive USB Memory Stick Network drive CD drive USB Hard disk KnitLAN Floppy disk drive USB Select the current f...

Page 280: ...Working with files 5 End setting process and save changes In the Load Save window the display of the key Direct folder selection is adapted to the new path The path is displayed below it Display of the set path Display of the set path ...

Page 281: ...oblem Please note that only program errors so called syntax errors can be found Errors in the jacquard area cannot be detected During the program test the pattern is displayed in the upper area and the TP messages in the lower area The window size of both areas can be changed Keys for the Program test window Keys for the Program test window Call up Program test window A knitting program is being l...

Page 282: ...rt program test from 1st line Start program test Start program test from a certain line on Interrupt program test Interrupt program test and restart it End program test Go to a certain position Carry out the Quick jump corresponding mark e g from FBEG to FEND Display warning Activate deactivate presentation of warnings during a program test Enlarge Display text enlarged ...

Page 283: ... editor the knitting machine must be stopped During production you can view the knitting program only Further information Help on working in the windows 256 Activating Sintral editor 4 4 1 Activating Sintral editor Key for the Sintral Editor window Key for the Sintral Editor window Call up the SINTRAL editor window Reduce Display the text decreased Change size Change window size of pattern and err...

Page 284: ...isplay the toolbar for Mask jump Continue Continue to find a certain term Start of marking Set the beginning of a marking An existing marking is removed Replace search for a certain term and replace it by a new one End of marking Set the end of a selection Go to a certain position Cut Cut selected area Go to submenu is opened Copy copy selected area Carry out the Quick jump corresponding mark e g ...

Page 285: ...rd Pack or unpack selected jacquard lines Enlarge Display text enlarged Set jacquard start Set start of jacquard on current line Reduce Display the text decreased Switch over between current pattern and Auto Sintral Remove tile window Remove tile window horizontally or vertically Delete all delete the complete pattern Tile window horizontally Tile window horizontally Delete submenu is opened Tile ...

Page 286: ...work independently of one another When opening the jacquard is jumped to in the lower editor The size of the division is changed via both arrow keys on the left or right sides at the bottom edge of the screen Window for the function Tile window horizontally Window for the function Tile window horizontally Function keys for the function Tile window horizontally Function keys for the function Tile w...

Page 287: ... a long line can be displayed in the left editor and the rest on the right one Selections will immediately be copied in the other editor The size of the division is changed via both arrow keys on the left or right sides at the bottom edge of the screen Window for the Tile window vertically function Window for the Tile window vertically function Function keys for the function Tile window vertically...

Page 288: ... Delete submenu Press the arrow key next to the Delete key Sintral jacquard or a line from the loaded file can be deleted via this submenu Window Delete submenu Window Delete submenu Function keys in Delete submenu Function keys in Delete submenu Key Function Key Function Go to the start of the file Go to the start of the line Go to the end of the file Go to the end of the line Go to the begin of ...

Page 289: ...messages can be displayed in the SINTRAL editor You can jump in these lists using the following keys Keys for go to help Keys for go to help To jump to the next function to the next error in the knitting program tap the Go to help for next key or To jump to the previous function to the previous error in the knitting program press the Go to help for previous key Key Function Go to help for next Go ...

Page 290: ...lecting machine data Requirements Machine and M1 are networking Operating system of the machine V 1 2 or higher Software version of M1 V 3 9 or higher Configure the KnitLAN connection Keys for setting the KnitLAN connection Valid for This description applies only to machines for which the connection to the Stoll Nameserver is not active If the connection to the Stoll Nameserver is active the Netwo...

Page 291: ... is displayed then open the substructure with the 2 key 5 Transfer the selected computer into the KnitLAN ftp 3 field 6 If another computer needs to be selected repeat steps 4 and 5 7 Call up the Main menu Call up Main menu 1 Display of network environment which machine is integrated in 2 Opens the understructure of the marked network 3 Computers which are used for KnitLAN e g pattern workstations...

Page 292: ...firewall you have to call up the firewall settings and allow the Stoll FTP service as an exception Start Control panel Windows firewall Exceptions tab The program Stoll FTP service can be found under the installation path of the M1 e g C Program Files Stoll M1 Bin ftpservice exe Further information Selecting the current folder 278 You can apply the KnitLAN connection to one of the Direct folder se...

Page 293: ...hanges are not possible exception the password is known to the user and he she can enable the window The operating elements in a blocked window are shown on a light gray background Blocked window Manual interventions Blocked window Manual interventions The assignment of the rights is reserved for an authorized person and protected by a password Any number of user profiles can be defined for exampl...

Page 294: ...Helpline can help with a special password Field Function 1 Selection list of the window to be enabled or disabled It is possible to scroll down up in the selection list with the scroll bar 2 Additional windows are then available for selection 3 Switch for blocking or enabling a window 4 Reset all changes 5 Operations for the selected user profile 6 Select or define user profile ...

Page 295: ...d Enter the password 3 Enter and confirm the password with the keyboard In the standard configuration the first password is MASK ACCESS It is written in uppercase letters and without quotation marks Key Function Call up the Service window Call up User profile window Confirm password Return to previous window cancel process Block window Enable window Call up Additional function keys Enable all wind...

Page 296: ...hen enable it again with a double click or Tap the switch 3 6 Only enable a few windows First block all windows Additional function keys key and Block all windows key and then enable the few windows again 7 Enable all windows Tap the Additional function keys key and enable all windows again with the Enable all windows key 8 Give a name to the user profile and save it 9 Define another user profile ...

Page 297: ...porting user profile Saving loading deleting user profiles 1 Call up the Service window 2 Call up User profile window User profile window User profile window 3 Enter and confirm the password with the keyboard 4 Select the desired program point 5 loading saving deleting 5 Select a user profile Tap on the desired user profile in the field 6 6 Confirm selection 7 If additional user profiles are to be...

Page 298: ... for Enabling blocked window Keys for Enabling blocked window Enabling blocked window 1 Display the additional function keys in the blocked window 2 Tap the Password key 3 Enter the password with the keyboard Enabling blocked window window Enabling blocked window window 4 Enable window once by tapping the Confirm password key or Change the user profile by tapping the User profile key Key Function ...

Page 299: ...ommands at the end of this chapter Keys for Change password Keys for Change password Modify password 1 Call up the Service window 2 Call up User profile window 3 Enter and confirm the password with the keyboard 4 Call up Additional function keys 5 Tap the Change password key Change password window Change password window 6 Type in the new password in the top line 7 Type in the new password again in...

Page 300: ...ofiles there is an uncertainty as to which windows are required for daily work and which are not We suggest using the following procedure 1 First block all windows 2 The knitter begins working with the machine 3 If something needs to be changed in a window the knitter reports this and the window is enabled in the user profile 4 Save the user profile 5 Continue this stepwise determination of the us...

Page 301: ...nit the following steps are necessary 1 In the Machine explorer select the Private machines directory tree 2 Call up the context menu and select the program item Online extras The Extra functions window appears 3 In the Direct command field type in the corresponding command and confirm Commands Function setuserlevel Password User profile name Example The password is JOE the user profile is david T...

Page 302: ...302 4 Adjusting knitting machine Defining user profile ...

Page 303: ...is file is called Setup file Your advantages working with a setup file The setup data are centralized in one setup file Clear operation of all setup data on the machine Clear separation of variable pattern parameters and constant Sintral knitting specifications All the parameters that are relevant when knitting in the pattern are located in the setup file The complete pattern Sintral Jacquard Setu...

Page 304: ...related parameters were still written in Sintral functions Leading to setup work when converting the pattern for other machines You can use the extended setup data from now on In order to distinguish them they will be called Setup2 and the previous data Setup1 The target of Setup2 Transferring a pattern from one machine to another without changing the Sintral program Setup2 is extended by the foll...

Page 305: ...me corrections for all 32 yarn carriers can be defined with each function The Setup file does not contain the correction of the normal yarn carriers Correction of Intarsia yarn carrier in the KI K I tab All yarn carrier corrections normal and intarsia yarn carriers are included in the YCI tab with tandem mode the correction values for the right carriage are part of the Y Oa b tab Correction values...

Page 306: ...dications possible for each indication possible Correction of stitch length for right carriage in tandem mode NPR Not possible possible Additional information such as Machine Number Online Number Hostname Not possible possible File Extension File Extension set setx XML file File extensions for extracted patterns File Extension sin jac and set sin jac and setx files in a compressed folder zip file ...

Page 307: ...hange Machine Gauge Setup Type menu 2 Set the corresponding setup type for the machine in the Machine Explorer 3 Start technical processing or 4 Run the Generate MC Program function 5 Run the Extract MC Program function The sin jac and set files will be generated Converting Setup1 2 Setup1 patterns cannot be converted automatically into Setup2 Example How to convert a Setup1 pattern for a CMS 330 ...

Page 308: ... Loading the knitting program difference Setup1 Setup2 Setup1 or Setup2 You can quickly recognize whether it is a pattern with Setup1 or Setup2 data A Setup2 pattern is saved in a zip file The icon of compressed zipped folder is displayed in front of the pattern 1 Setup1 pattern 2 Setup2 pattern ...

Page 309: ... off the virtual keyboard The menu keys are covered by the active virtual keyboard Switch off the virtual keyboard in order to switch to another menu 6 Activate and deactivate the state line only display of the values no window call up possible 7 Switch on or off the table tools 8 Activate deactivate the display of the active Don t Care values 9 Apply a change to further patterns 10 Undo the last ...

Page 310: ...the Setup2 Editor in the Main menu The Setup2 Editor window appears How to open the Setup2 file in the Setup2 Editor You can edit Setup2 data independently to the running production by the file mode 1 Call up the Load save window 2 Get the Zip file displayed 3 Tap the Setup2 file setx The Setup2 Editor window appears in the file mode 13 Call up the online help of the selected tab With file mode on...

Page 311: ...planation 1 Slider 2 Shows the maximum value of the selected field 3 Shows the minimum value of the selected field 4 Increase or decrease the value by one step 5 Apply value from the previous row The applied value will not be displayed An entry field without entry has the Don t Care property An entry field with Don t Care is empty 0 does not correspond to Don t Care 6 Move cursor one field to the ...

Page 312: ...e letters the setting of numbers or special characters is maintained SHIFT Shift between uppercase and lowercase letters and between numbers and special characters BACKSPACE Move the cursor by one step to left and delete the character there ENTER Confirm input LEFT Move the cursor by one step to left RIGHT Move the cursor by one step to right ...

Page 313: ...eld Move cursor one line upwards Move cursor one line downwards Move cursor one character to left Move cursor one character to the right Move cursor to first input of selection field Move cursor to last input of selection field Confirm input Element Function Switch all values to NP Switch all values to millimeters Switch a single value to mm Switch a single value to NP ...

Page 314: ... Setup2 Editor The Input Helper for Yarn Carriers YLC tab Element Function Enter yarn carrier specification Example 3A Delete entry Move cursor one character to left Move cursor one character to the right Confirm input ...

Page 315: ... of the table Select NP indices in the Add Rows dialog box from those not yet listed in the table Multiple selections are possible Apply the selected NP indices to the table with You can cancel the procedure with Switching on or off the table tools Switching on or off the table tools Further information Table Tools 316 Explanation Switch on the table tools Switch off the table tools ...

Page 316: ...1 lines Adding a table row Delete the selected line Copying the values of a line Inserting the copied values Copying several lines Yarn Carrier YD YDI and YC YCI tab Pasting the copied lines Yarn Carrier YD YDI and YC YCI tab Explanation Activate the display of the active Don t Care values Only with the tab WMF W F YDI YCI VCI Deactivate the display of the active Don t Care values A dialog box app...

Page 317: ...a Save Pattern Save the pattern with selected Setup data Select the desired Setup data in the Save with configuration dialog box Deleting file Delete selected file Display selected file With a Setup2 file setx the Setup2 Editor appears in the file mode Add Add selected file and corresponding pattern elements to pattern already loaded Save the setup file In the file mode of the Setup2 Editor only ...

Page 318: ...antity of needles with Fully Fashion Minimum value 0 Maximum value Needle number of the CMS Step width 1 WMI Fabric take down impulse Minimum value 0 Maximum value 15 Step width 1 WM Open the brake of the active take down system main take down or comb take down for a maximum of 2 5 seconds take down roller or comb take down turn back by a maximum number of the indicated degrees depending on the fa...

Page 319: ...too quickly the machine is stopped 0 no stop motion 1 insensitive 32 very sensitive Minimum value 0 Maximum value 32 Step width 1 WM C Monitoring of main take down If the take down has not been used after n 0 100 knitting rows the machine will stop 0 no supervision Minimum value 0 Maximum value 100 Step width 1 WMK C Controlling the comb If the comb has not moved after n 0 100 knitting rows the ma...

Page 320: ...the auxiliary take down W n is active Switch off the auxiliary take down The auxiliary take down will be opened W Input of the speed of the auxiliary take down Turning value n 1 15 Minimum value 1 Maximum value 15 Step width 1 W P Contact pressure n 0 10 only for machines with 72 and 84 inch working width Minimum value 0 Maximum value 10 Step width 1 W C Monitoring of auxiliary take down If the au...

Page 321: ...the CMS 309 Setup Data 303 Comparing Setup1 to Setup2 305 Explanation Value range WM Modify the fabric take down value by n percent 80 to 80 WMK Changing the fabric take down value by n percent while the comb take down is working The value is active till the fabric is taken down by the main take down 80 to 80 Comment Comment ASCII Characters All characters and numbers UTF 8 ...

Page 322: ...he Setup2 Editor of the CMS 309 Setup Data 303 Comparing Setup1 to Setup2 305 Explanation Value range WBF Fabric take down function for belt take down WBF1toWBF50 WB Fabric take down value Minimum value 0 Maximum value 30 Step width 0 1 WB Release the belt take down Minimum value 1 Maximum value 3 Step width 1 WBOPEN Open the belt take down Comment Comment ASCII Characters ...

Page 323: ...ion Value range YD Distance between yarn carriers and fabric selvedge Collapse reduced display Expand expanded display YD1 YD8 Distance of the yarn carriers on track 1 to 8 from the left and right fabric selvedge CMS ADF YD1 YD16 track 1 to track 16 Minimum value 0 Maximum value 160 Step width 0 5 1 32 inch 0 8 mm YDI Additional indirect yarn carrier staggering YDI1 to YDI20 Collapse reduced displ...

Page 324: ...h 0 5 1 32 inch 0 8 mm K I a Intarsia yarn carrier correction value left for swiveled intarsia yarn carrier Minimum value 120 Maximum value 120 Step width 0 5 1 32 inch 0 8 mm K I b Intarsia yarn carrier correction value right for intarsia swiveled yarn carrier Minimum value 120 Maximum value 120 Step width 0 5 1 32 inch 0 8 mm MSEC Carriage speed if this yarn carrier is used technical fabrics V R...

Page 325: ...to Setup2 305 F Activate or deactivate Automatic tracking of the yarn carriers when widening If the distance between the yarn carrier and the fabric selvedge is too small then the yarn carriers will be moved automatically following the fabric selvedge Activate Automatic tracking default setting Deactivate Automatic tracking Comment Comment ASCII Characters Explanation Value range ...

Page 326: ...nge Y 1AR Y 8DR Specification of the yarn carrier in the right carriage Oa Right carriage during tandem operation Yarn carrier correction value a stopping position on the left The correction value refers to the stop value of the left carriage Minimum value 8 Maximum value 8 Step width 0 5 1 32 inch 0 8 mm Ob Right carriage during tandem operation Yarn carrier correction value b stopping position o...

Page 327: ... Setup1 to Setup2 305 Explanation Value range Y Corrections of yarn carrier 1A to 8D Ua Adjust the engaging width left when plating with normal yarn carriers Minimum value 11 5 mm Maximum value 23 mm CMS C 35 mm Step width 0 5 mm Ub Adjust the engaging width right when plating with normal yarn carriers NCC Only for machines with clamping and cutting bed Control of the clamping depth of the respect...

Page 328: ... M1plus enters the width of the inlay yarn carrier in the Yarn carrier carriage width field Further information Table Tools 316 File tools 317 Helpers for Input 311 Overview of the Setup2 Editor of the CMS 309 Setup Data 303 Comparing Setup1 to Setup2 305 ...

Page 329: ...n Value range NPK Correction for all stitch cams Minimum value 2 Maximum value 2 Step width 0 05 NP1 NP100 Stitch cam position 1 to 100 Value Stitch length in NP values or mm Value mm Specification in NP values Minimum value 6 5 Maximum value 22 5 Step width 0 05 Value mm Settings in millimeters Setting the yarn length per stitch Yarn Length Control Minimum value 2 20 Maximum value 33 00 Step widt...

Page 330: ...ge NPR Correction of the stitch cam position for the right carriage Front Correction value depending on system in front or rear and on carriage direction to the left or to the right Minimum value 2 Maximum value 2 Step width 0 05 Rear NPxR Correction value for the stitch cam position x 1 100 of the right carriage Value mm Specification in NP values Minimum value 2 Maximum value 2 Step width 0 05 V...

Page 331: ... Speed for empty rows S0 Minimum value 0 05 Maximum value 1 40 Step width 0 05 MSEC1 Speed for transfer rows Minimum value 0 05 Maximum value 1 20 Step width 0 05 MSECI Speed with Intarsia Yarn Carrier CMS ADF 3 Specification is not taken into account Minimum value 0 05 Maximum value 1 00 CMS C 0 7 Step width 0 05 MSECC Speed outside the needle bed when the yarn carrier is brought in the clamp or ...

Page 332: ...ich cycle counter controls which pattern area is defined in the knitting program Further information Table Tools 316 File tools 317 Helpers for Input 311 Overview of the Setup2 Editor of the CMS 309 Setup Data 303 Comparing Setup1 to Setup2 305 Explanation Value range RS1 RS39 Cycle counters 1 to 39 1 99999 Comment Comment ASCII Characters ...

Page 333: ...n length control mode On the CMS the mode can be changed here Production without YLC Working with mm Working with original fabric According to Sintral specification Correction data Working with mm No correction data was determined yet Correction data was determined Original fabric data Working with original fabric Wheel left device Select measuring wheel n 9 to 16 right device Select measuring whe...

Page 334: ...rking with this measuring wheel Correction Enter correction value for an additional thread from the from the right The correction value has an effect in the carriage direction to the left Correction Enter correction value for an additional thread from the from the left The correction value has an effect in the carriage direction to the right Only when Working with original fabric Yarn correction f...

Page 335: ...mum width for original fabric Change the minimum width only if the error message YLC deviation from set value of measuring wheel x too large is displayed Value range 2 E 0 2 E E Number of needles per inch Gauge of the machine Example for E16 32 0 32 needles In the Yarn length control window execute again the program item Record original fabric afterwards Comment Comment ASCII Characters Explanatio...

Page 336: ...vice Select measuring wheel n 9 to 16 Y Select the yarn carrier 1A to 8D working with this measuring wheel Yarn Quality for yarn disposition only Yarn A maximum of 5 yarns can be threaded into one measuring wheel The yarn data is entered in a separate line for each yarn Yarn Quality Example Enter 28 here Number of Yarn Threads Enter the number of individual threads Example Enter 2 here Number of T...

Page 337: ...er information Helpers for Input 311 File tools 317 Table Tools 316 Setup Data 303 Overview of the Setup2 Editor of the CMS 309 Comparing Setup1 to Setup2 305 Explanation front Stitch cam position on the front needle bed Back Stitch cam position on the rear needle bed Wheel Measuring wheel Active Selection for program item Production The stitch cam position is controlled with YLC The stitch cam po...

Page 338: ...anation Value range VCI Racking function VCI1 to VCI50 VK Racking correction by m steps 0 10 Step width 1 70 of the needle distance Dir Direction of the racking correction to the left to the right not defined will be defined on the machine VV Racking speed n 1 32 without an instruction VV 32 V V Overracking in addition to the racking specification positive value Overracking in racking direction ne...

Page 339: ...Editor of the CMS 309 Setup Data 303 Comparing Setup1 to Setup2 305 Explanation 137 Needle gauge These data derive from the Select Machine dialog box of the M1plus 195 Needle hook gauge 156 Coupling width with tandem machines Machine No Stoll machine number These data are entered automatically at the machine Hostname Name of the computer within the network Online ID KnitLAN ID Comment General comm...

Page 340: ...attern Setup2 files setx Calling up By the Pattern Parameters Setup Data menu By the MC Program Display MC Program MC Setup menu setx Save Button Apply Menu Save Effect of editing Direct in the pattern Direct in the fabric Modified Setup2 file Difference in editing Restricted possibilities due to the situation Restricted possibilities due to the situation File Tools Not available Menus File Edit N...

Page 341: ...unction key Deactivate write protection Limiting values do not agree with each other The limiting values of the entered setup data are compared to data of current machine and checked Conflicts may therefore arise if a setup file of a different machine is being edited on the machine The tabs NP1 50 NP51 100 WMF and MSEC can contain empty input fields This is because of the M1 that only deposits the...

Page 342: ...ave window Load save window 2 Activate the Setup selection key 1 3 Select the desired setup file 2 The Setup data editor key is displayed 3 4 Tap the Setup data editor key 3 Key Function Call up the Load save window Activate the Setup selection Call up the Setup data editor window Call up Additional function keys Activate write protection key Deactivate write protection key Call up Main menu ...

Page 343: ...rking area changes depending on the selected card C Status bar with the file name of the loaded setup file Card Meaning NP 1 50 Stitch cam position with index 1 to 50 NP 51 100 Stitch cam position with index 51 to 100 WMF Specifications for take down value YD Distance between yarn carriers and fabric selvedge KI K I Correction value of yarn carriers in fabric area MSEC Specifications for carriage ...

Page 344: ...onal function keys 2 Tap the Activate write protection key in order to activate the write protection or Tap the Deactivate write protection key in order to deactivate the write protection Editing the setup file 1 Tap the tab to be edited 2 Select the desired field 3 Overwrite the value 4 Confirm input 5 Repeat steps 1 or 2 to 4 for further inputs or Call up Main menu ...

Page 345: ...wear Wearing parts Wearing part Possible causes of increased wear Fabric take down rollers Excessive fabric take down values Contact pressure too high low Yarns harmful for e g abrasive sanding yarns or yarn finishes like greases or oils UV radiation including direct sunlight Cleaning agents harmful to rubber e g ether or fuels Recommendation Use cleaning petrol for cleaning Belts of the fabric ta...

Page 346: ...nding yarn Yarn carrier yarn carrier sliding block Insufficient lubrication Abrasive sanding yarn Yarn carrier magnet Magnet may not come into contact with grease or oil Belt on auxiliary take down Following a fault on the auxiliary take down fabric winding device the residual threads were not removed carefully Belts drive racking comb take down auxiliary take down Belt tension too high Danger of ...

Page 347: ...mping and cutting device Cleaning the active thread clamp Cleaning the permanent brakes Cleaning the friction feed wheel 100 operating hours Cleaning main drive fan once a month Cleaning fan and radiators in right control unit Cleaning filter mat of power supply unit 3 to 6 months Thoroughly cleaning needle bed 6 months Clean the knitting systems Cleaning agent Cleaning work Cloth suction compress...

Page 348: ...clamp 353 Cleaning the permanent brakes 353 Cleaning the friction feed wheel 354 Cleaning main drive fan 354 Cleaning fan and radiators in right control unit 355 Cleaning filter mat of power supply unit 355 Thoroughly cleaning needle bed 356 Clean the knitting systems 358 NOTICE Do not remove metallic parts and fragments e g broken needle latch or needle hook with a magnetic tool There is a danger...

Page 349: ...ing the touch screen two options are available Disconnect machine main switch Deactivate touch screen using the Block input key Keys for cleaning the touch screen Keys for cleaning the touch screen Cleaning the touch screen 1 Call up the Service menu from the Main menu 2 Tap the Block input key 3 Clean the touch screen 4 Reactivate the screen again after cleaning For this purpose trigger a manual ...

Page 350: ...ge is located on right half of needle bed 2 Slide on cover over needle bed 3 Push locking of lint container inwards and pull away container upwards Lint container and filter Lint container and filter 4 Empty the lint container 5 Clean filter 1 of lint container 6 Reinstate the lint container 7 Remove left rear panel segment 8 Clean motor cover Cleaning motor cover Cleaning motor cover ...

Page 351: ...ICE Damage to the suction tube The suction tube will be damaged at the coupling point of the suction tube and the hose if you lift it by the suction nozzle Lift the suction tube always in the middle so that the coupling point suction tube hose is separated In order to avoid any dust being deposited on the inaccessible points of the machine we recommend that the dust should be vacuum cleaned and th...

Page 352: ...cuum off dirt in the area of the needle hook pelerine spring 1 and in the area of the needle bed 2 5 Close all covers over the needle bed again 6 Transfer all stitches to the front needle bed and clean the rear needle bed in the same way Further information Thoroughly cleaning needle bed 356 Helpful knitting rows 378 Cleaning thread clamping and cutting device 6 2 5 Cleaning thread clamping and cu...

Page 353: ... in still position Thereby the active thread clamp is open Cleaning the active thread clamp Cleaning the active thread clamp 2 Blow the eyelets in the lateral safety door by compressed air Cleaning the permanent brakes 6 2 7 Cleaning the permanent brakes Cleaning the permanent brake Cleaning the permanent brake Clean both the brake settings of each permanent brake with a cloth ...

Page 354: ...ion rollers Further information Symbols in this document 16 Cleaning main drive fan 6 2 9 Cleaning main drive fan 1 Switch off the machine and wait until the machine is currentless 2 Swing open the cover on the right hand control unit Main drive fan Main drive fan 3 Clean fan 4 Close the cover on the right control unit 5 Switch on machine Further information Symbols in this document 16 The control...

Page 355: ...the fan 1 and heat sink 2 4 Close the cover on the right control unit 5 Switch on machine Cleaning filter mat of power supply unit 6 2 11 Cleaning filter mat of power supply unit 1 Swing open the cover on the control unit Fan power supply unit Fan power supply unit 2 Remove screw 1 and hinge down the housing toward the front 3 Remove filter mat and blow it out with compressed air 4 If heavy soilin...

Page 356: ... needle rail 4 with extraction hook 5 2 Remove screw 3 on left and right hand sides of jack bed 3 Take off jack bed 1 4 Remove needles coupling part intermediate slider and selector jacks If the needle bed it not cleaned thoroughly and carefully a non uniform stitch appearance results during production due to needles that do not run smoothly and the operation of the machine can no longer be ensure...

Page 357: ...ediate slider and selection jacks with oil 10 Pull out wire 2 to enable jack bed to be guided into holding down jacks more easily during assembly 11 Reassembly needle bed 12 Lubricate needles coupling part intermediate slider and selector jacks If a central lubrication is installed then use the setting Initial lubrication for approx 15 minutes Further information Cleaning needle bed 352 Lubricatio...

Page 358: ...ms with a brush 9 Set the carriage part on the needle bed again 10 Repeat step 4 to 9 for all carriage parts 11 Set the main switch to 1 The carriage position is re referenced Further information Removing and mounting carriage part 409 NOTICE Damage to the knitting systems Dirt will be blown into the guides of the movable parts and the knitting systems will be damaged if they are blown out with co...

Page 359: ...brication 363 Oil needle bed 367 Restarting lubricating interval 368 Oiling jack bed 368 Oiling yarn carrier rods 369 Oiling the control of the holding down jacks 369 Oiling carriage guide rail 369 Greasing impulse sensor rails 370 Greasing butts of the coupling parts and intermediate sliders 371 Oiling lifting slide yarn carrier plunger 371 Greasing the control sliders CMS 822 372 Greasing rackin...

Page 360: ...iate sliders 10 operating hours Oiling the jack bed Oiling the yarn carrier rods Oiling the control of the holding down jacks 100 operating hours Oiling the carriage guide bar Greasing the impulse sensor rails Greasing the coupling parts and the intermediate sliders Oiling the lifting slide Greasing the control sliders CMS 822 6 months Greasing the racking device Greasing the needle bed supports a...

Page 361: ...dule Designation Gauge Oil Silvertex T46 ID 230 614 E3 E3 5 E4 E5 E7 E8 E2 5 2 E3 5 2 E5 2 E10 E12 E14 E6 2 E7 2 Stolltex T46 ID 268 621 1 l ID 268 622 20 l Silvertex T32 ID 005 341 E16 E18 E8 2 E9 2 Stolltex T32 ID 268 620 Grease OKS 475 ID 005 351 Klueber Staburags NBU 12 300 KP ID 231 191 In the first weeks after setting up the knitting machine select shorter lubricating intervals ...

Page 362: ...ricating interval expires a message appears stating that the needle bed must be oiled Keys for setting the lubricating interval Keys for setting the lubricating interval Set lubricating interval 1 Call up the Service menu from the Main menu 2 Call up the Lubricating menu 3 Call up the Lubricating Needle bed window Lubricating Needle bed window Lubricating Needle bed window 4 Input Syst run through...

Page 363: ...cation Lubrication points of the central lubrication Keys for adjusting the central lubrication Keys for adjusting the central lubrication The needle bed and jack bed must be oiled manually before a new machine has been set up and for a machine which has been out of operation for a longer period of time or which has just had a gauge conversion Then use the Initial lubrication setting for approx 15...

Page 364: ...g machine Adjust central lubrication 1 Call up the Service menu from the Main menu 2 Call up the Lubricating menu 3 Call up the Central lubrication window Central lubrication window Central lubrication window 4 Make settings 5 Confirm input 6 Call up Main menu ...

Page 365: ...could lead to insufficient oiling Ensure that the central lubrication applies sufficient oil to the needle bed 3 Each setting consists of two values Lubricat process after system run throughs Setting of the number of knitting systems after which lubrication occurs The lubrication procedure stretches across the current traversing path of the carriage Lubrication processes until lubricating all need...

Page 366: ...ff Manual lubricating tasks 5xx 5inches The following lubrication tasks must be performed manually Oil needle bed 367 Oil jack bed 368 Error Message Explanation Central lubrication oil reservoir almost empty If a certain level is undershot this message appears It is always displayed until the oil is filled up or the oil level reaches the Min mark The machine then stops and the Oil reservoir empty ...

Page 367: ...entral lubrication Oiling needle bed top without central lubrication center with central lubrication 2 With CMS 520 C CMS 830 C The pictograms Oil needle bed and Grease needle bed are displayed alternately Start oiling the needle bed elements and then grease the butts of the coupling parts and intermediate sliders 3 Brushes are attached at the side of the needle bed Put some oil in the upper brush...

Page 368: ...ge is marked with a frame The function key for opening the Sensors window appears at the bottom of the touch screen 3 Call up the Sensors window 4 Input Syst run through until lubric 5 Confirm input 6 Call up Main menu Oiling jack bed 6 3 6 Oiling jack bed Oiling the jack bed Oiling the jack bed Use a brush to apply oil to the jack bed 1 NOTICE If a spray gun is used for oiling too much oil may be...

Page 369: ...rn carriers are used wipe off the oil with a cloth until the notch on the yarn carrier rod 2 is only coated with a residual lubricating film Oiling the control of the holding down jacks 6 3 8 Oiling the control of the holding down jacks Apply oil on the control of the holding down jacks with a brush Oiling carriage guide rail 6 3 9 Oiling carriage guide rail Oiling the carriage guide bar Oiling th...

Page 370: ... Depending on the machine gauge there is a front and a rear impulse sensor rail Greasing the impulse sensor rails Greasing the impulse sensor rails Use a brush to apply grease to the impulse giver rails 1 Machine gauge Impulse sensor rail E18 E9 2 E16 E8 2 E14 E7 2 E12 E6 2 E10 E5 2 front and rear E8 E7 E3 5 2 E5 E2 5 2 E4 E3 5 E3 Back ...

Page 371: ...ts of the coupling part and intermediate sliders Greasing the butts of the coupling part and intermediate sliders Use a brush to apply grease to the butts of the coupling parts and intermediate sliders Oiling lifting slide yarn carrier plunger 6 3 12 Oiling lifting slide yarn carrier plunger 1 Apply oil to the lifting slide with a brush 2 Move the lifting slide several times with the finger so tha...

Page 372: ...e To ensure that the greasing of the racking spindle will not be forgotten the Grease racking spindle message appears after 180 days Greasing racking device Greasing racking device 1 Position the rear needle bed at an angle 2 Remove the cover over the racking spindle 3 Apply grease to the racking strip and to the sliding guidance with a brush 4 Grease the lubricating nipple 1 with a grease gun Klu...

Page 373: ...ng the lubrication process Confirm the lubrication process 1 Call up the Service menu from the Main menu 2 Call up the Lubricating menu 3 Call up the Lubricating Racking window 4 Confirm the lubrication process Tap on the Confirm greasing key for this 5 Call up Main menu Key Function Call up the Service menu Call up the Lubricating menu Call up the Lubricating Racking window Call up Main menu ...

Page 374: ...e needle bed support adjustment pieces Greasing the needle bed supports adjustment pieces Greasing the needle bed supports adjustment pieces 1 Position the needle beds at an angle 2 Vacuum off fluff and dust 3 Apply grease to needle bed supports with a brush Further information Remove needle bed or position it at an angle 399 ...

Page 375: ...n Switching power supply 40 V off and on 375 Central lubrication mounting and working position 377 Switching power supply 40 V off and on 7 1 1 Switching power supply 40 V off and on The power supply of the carriage step motors selection systems yarn carrier plunger can be switched off for assembling works This eliminates the switching off and on of the main machine switch and thereby the waiting ...

Page 376: ...m Service window Manual interventions Service Window Manual interventions Service Window Manual interventions Service 3 Tap the Off switch if the 40 Volt power supply is to be switched off Answer the message Switch off with Yes or Tap the On switch if the 40Volt power supply is to be switched on Tap the Confirm message key The machine is ready for operation 4 Call up Main menu ...

Page 377: ...grees Mounting position of central lubrication Mounting position of central lubrication 2 Move central lubrication downward somewhat until it stops Working position Swivel central lubrication into working position 1 Move central lubrication upward somewhat until the lock is released Swiveling central lubrication into working position Swiveling central lubrication into working position 2 Swivel cen...

Page 378: ...eversing position 2 Call up the Sintral Editor 3 Position the cursor accordingly e g on line 998 in the Sintral program 4 Enter the knitting row using the virtual keyboard For example you may want to enter a transfer row to the rear on line 998 The specifications are as follows 998 S U SR S1 5 Confirm input and return to the Main menu 6 Call up the Machine start window Knitting specifications Empt...

Page 379: ... engaging the machine The knitting specification is carried out after the next reverse 9 Stop the carriage if it is in the left reverse again 10 Carry out work on the knitting machine 11 To resume production tap in the window Machine start on the key SP from line 1 and engage the machine An empty row is entered on line 999 in a STOLL knitting program For the first 2 knitting rows after SPF the car...

Page 380: ...CMS 822 CMS 803 391 Replacing holding down jack CMS 830 C 392 Replacing holding down jack CMS 520 C 395 Remove needle bed or position it at an angle 399 Repairing needle bed and additional needle bed 402 Removing selection jack bed CMS 520 C CMS 830 C 406 Removing and mounting carriage part 409 Removing cam plate 419 Removing and mounting step motor 420 Replacing gear racks in the step motor 422 R...

Page 381: ...extraction hook 6 2 Pull needle 2 upwards the coupling part 3 will with it also be pulled upwards 3 When the butt of the coupling parts 4 bumps into the holding down jack bed press the coupling part downward Pull out the needle and coupling part upward 4 Assemble the new needle and coupling part 5 To mount the new needle and coupling part push the butt of the coupling part through into the needle ...

Page 382: ...nnection needle coupling part is loosen Should this be difficult then provide help with a knitting hook Push coupling part downward and return needle to straight position Pull out needle upward 3 Install the new needle in the reverse order Lift coupling part a little by means of pliers Replacing coupling part 1 If a coupling part must be replaced then remove the corresponding needle Lift upper end...

Page 383: ...g machine 7 Replacing parts 2 Inserting a new coupling part Put pliers above butt of coupling part and then push coupling part downwards by means of pliers Inserting a coupling part Inserting a coupling part 3 Reassemble needle ...

Page 384: ... pressure on the needle rail This pressure avoids the needle rail to be pulled out easily without the use of force 1 Stop the carriage outside the needle bed 2 All the springs 1 of the holding down jacks must be in the position 2 Position closed 3 Remove screw 3 on left and right hand sides of jack bed 4 Pull out the wire 4 and insert in the groove 5 below the springs 5 Push all springs 1 of the h...

Page 385: ...needle rail is relieved 7 With the extraction hook 8 push the needle rail 9 to the side 8 Pull the needle upwards the coupling part will be pulled upwards with it as well 9 When the foot of the coupling part is in position 10 press the coupling part somewhat into the needle bed small knitter s hook pliers Pull out needle upward ...

Page 386: ...ier if the needle is pressed into the needle bed 12 Reassemble the holding down jack bed in the reverse order 13 Retighten the screws 7 on the jack bed Control The holding down jacks should be easily moved to the Position closed If this is not the case the jack bed is no in the correct position Loosen the screws again and shift the jack bed somewhat to the side Retighten the screws and check it ag...

Page 387: ...intermediate slider Replacing the intermediate slider 1 Push the needle and coupling part 1 upward 2 Using the pliers pull the lower butt of the intermediate slider 2 downwards out of the needle bed while pressing the upper butt into the needle bed and pressing it under the cover rail 3 3 Install the new intermediate slider in the reverse order 4 Slide the needle and coupling part into the home po...

Page 388: ...the intermediate slider 2 until the lower butt bumps into the cover rail 3 3 Pull the upper butt of the intermediate slider out of the needle bed while pressing the lower butt into the needle bed and under the cover rail 4 Install the new intermediate slider in the reverse order 5 Slide the needle and coupling part into the home position Valid for CMS 822 CMS 530 CMS 520 E5 E7 E8 E2 5 2 E3 5 2 E5 ...

Page 389: ... intermediate slider Replacing the intermediate slider 1 Push the needle and coupling part 1 upward 2 Push the spring wedge 3 to the side 3 Pull out the intermediate slider 2 upwards 4 Install the new intermediate slider in the reverse order 5 Slide the needle and coupling part into the home position Valid for CMS 830 C CMS 520 C all gauges ...

Page 390: ...edge 2 3 Push the selection jack 3 upward until it bumps into the cover rail 4 4 Press the butt 5 of the selection jack into the needle bed while at the same time sliding the selection jack further upward 5 Remove the selection jack 6 Install the new selection jack in the reverse order 7 On the CMS 520 C and CMS 830 C make sure when inserting the new selection jack that the butt of the selection j...

Page 391: ... Loosen the screw 2 on the left and right hand sides of the jack bed 4 Remove the limiter 3 on both sides Replacing a jack Replacing a jack 5 Pull out wire 4 and with gauges E3 5 2 E5 2 E6 2 E7 2 E8 2 E9 2 with 72 84 wire 6 as well up to the point of repair When doing so always guide in the replacement wire from the accessories after it from the other side of the machine so that the jacks do not f...

Page 392: ...Push all springs 1 of the holding down jacks into the rear position 2 3 Remove screw 3 on left and right hand sides of jack bed 4 Pull out the wire 4 up to the point of repair 5 Push defective spring into the front position and pull out upward 6 Push holding down jack 5 into Position closed and insert new spring While doing so the holding down jack is pushed into Position open again Make sure that...

Page 393: ...from the accessories for screws 1 3 Remove the limiter 3 on both sides 4 Push all springs 5 of the holding down jacks into the rear position 6 5 Remove screw 7 on left and right hand sides of jack bed 6 Pull out completely the wire 4 7 Carefully push all springs 5 toward the front until no force is being applied any longer to the holding down jacks Push springs toward the front Push springs toward...

Page 394: ...0 Take out the holding down jack 8 together with the support 9 upward Insert new holding down jack and support 11 Reassemble the needle bed in the reverse order Further information Helpful knitting rows 378 Remove needle bed or position it at an angle 399 ...

Page 395: ... the other needle bed 2 Stop the carriage outside the needle bed 3 All the springs 1 of the holding down jacks must be in the position 2 Position closed 4 Remove screw 3 on left and right hand sides of jack bed 5 Pull out the wire 4 and insert in the groove 5 below the springs 6 Push all springs 1 of the holding down jacks into the position 6 Position open The holding down jacks are relieved ...

Page 396: ...at an angle to be able to pull out the wires more easily Use the needle bed swivel support 10 special attachment It prevents the selection jacks from getting damaged when the needle bed is positioned at an angle 10 On the left and right side of the needle bed position a needle bed rotary support 10 on the cover of the carriage guide bar and push it inward up to the selection jack bed ...

Page 397: ... screw in the screw 11 into the screw thread 13 The needle bed is lifted by approx 2 cm 13 Pull out the wire 14 and 15 up to the point of repair 14 Remove the holding down jack 16 using pliers This also pulls out the support 17 15 Push the spring 18 of the defective holding down jack into the Position closed 16 Combine the new holding down jack and the support and screw into Position open ...

Page 398: ... 19 Reassemble the needle bed in the reverse order Further information Helpful knitting rows 378 Remove needle bed or position it at an angle 399 Screwing on needle bed tight Screwing on needle bed tight Installing front and rear needle beds Installing front and rear needle beds Reassemble the needle bed in the reverse order When doing so make sure that the needle bed contacts the pin 1 and the ro...

Page 399: ... bed 2 When the carriage assembly is in the left reversing position stop the machine with the engaging rod If a central lubrication is present the carriage must be in the left reversing position 3 Tap the Rel drive brake key in the Manual interventions window and slide the carriage assembly to the left up to the stop point 4 With CMS 830 C CMS 520 C Use the needle bed swivel support 10 special att...

Page 400: ...rews 3 Push the connection 4 to the side While doing so the impulse sensor rail is pushed to the side Link of the impulse sensor rail Link of the impulse sensor rail Remove needle bed or position it at an angle Remove needle bed or position it at an angle Position the needle bed at an angle Position the needle bed at an angle and secure against tilting for example with the needle bed support speci...

Page 401: ...ewing on needle bed tight Screwing on needle bed tight Installing front and rear needle beds Installing front and rear needle beds Reassemble the needle bed in the reverse order When doing so make sure that the needle bed contacts the pin 1 and the roller 2 ...

Page 402: ...e needle bed types must be determined There are two different versions milled and combined needle beds The additional beds are always milled Milled needle bed 1 If the carriage blocks then separate the connection of the carriage part to the carriage Move carriage to the next reversal point Lift carriage part from needle bed Check cam parts for damage and remove broken working butts from the moving...

Page 403: ...r selector jack from this machine and place it into the repaired groove Push the needle up and down in the groove If it moves easily check whether the moving parts of the neighboring grooves move easily as well 6 If this is not the case repeat Steps 4 and 5 7 Do this for all damaged grooves The grooves to the left and right of the point of damage must move easily as well 8 If the damaged stays are...

Page 404: ...he metal debris must be removed from the needle channels For this purpose clean the area of repair with a brush 14 If everything is in order reinsert the moving parts into the needle bed Further information Removing and mounting carriage part 409 Replacing needle and coupling part CMS 530 CMS 502 CMS 822 CMS 803 381 Replacing intermediate slider 387 Replacing selection jack 390 NOTICE The needle b...

Page 405: ...ing down jacks at the point of damage 5 Remove safety device and pull out wire 1 Repairing a combined needle bed Repairing a combined needle bed 6 Remove the bar 2 at the point of damage 7 Lift the damaged stay at the rear end 3 and carefully pull it out toward the back 8 Remove the debris near the removed stay 9 Spare stays are found among the machine accessories Use a new stay from the accessori...

Page 406: ...on Lifting selection jacks Lifting selection jacks 5 Push the selection jacks 4 into their highest position 6 Starting from one side lift the selection jacks at their top end while simultaneously pushing the wire 5 out of the accessory between the selection jack bed and the selection jack Carry this out over the entire length of the selection jack bed The wire must be pushed in so that the working...

Page 407: ...flat surface e g workbench or table 3 Push the intermediate sliders 1 into their highest position Lifting selection jacks Lifting selection jacks 4 Remove two screws 2 on each side of the machine Releasing the selection jack bed Releasing the selection jack bed 5 Remove the screws 3 of the clamping pieces 4 over the entire length of the selection jack bed 6 loosen both grub screws 5 at each clampi...

Page 408: ...ushed in so that the working butts of the selection jacks stick out so high that they touch neither the intermediate slider nor the needle bed 9 Take off the selection jack bed 10 When mounting the selection jack bed make sure that it rests on pin 8 Installing selection jack bed Installing selection jack bed 11 Mounting the clamping pieces Insert clamping piece and push it to the side Secure it wi...

Page 409: ...rriage part to replace the cams 409 Remove the carriage part when the carriage assembly is blocked in the needle bed 412 Assembling carriage part and carriage assembly 416 Remove the carriage part to replace the cams Remove the carriage part to replace the cams Key for calling up Manual interventions window Key for calling up Manual interventions window 1 If a central lubrication is present swivel...

Page 410: ...e position 7 Remove the suction tube on the carriage assembly 8 Unscrew the shoulder screws 2 and screws 4 on the left and right sides Swiveling plate Swiveling plate 9 Swivel left and right swiveling plates 5 inward Opened carriage assembly Opened carriage assembly 10 Loosen the screws on the plugs 3 and pull out the plugs 11 To release the drive brake tap the Rel drive brake key Main menu Manual...

Page 411: ...carriage part to the side 14 To replace the cams turn the cam plate upward Further information Switching power supply 40 V off and on 375 Central lubrication mounting and working position 377 Removing cam plate 419 If the carriage assembly is blocked The drive brake has automatically closed Release the drive brake again and continue pushing the carriage assembly in the original direction ...

Page 412: ...the machine you have to eliminate the fault Otherwise the carriage assembly might block again immediately To eliminate the fault you need to remove the corresponding carriage part from the needle bed Check the cams and the needle bed for possible damage Remove the carriage part from the needle bed Key for calling up Manual interventions window Key for calling up Manual interventions window 1 Call ...

Page 413: ...Needle detector Needle detector 9 Mark the position of the needle detector so that it can be reassembled in the same position 10 Remove the suction tube on the carriage assembly 11 Loosen the shoulder screws 2 and screws 4 on the left and right sides Swiveling plate Swiveling plate 12 Swivel left and right swiveling plates 5 inward 13 Tighten shoulder screws 2 and screws 4 evenly the carriage part...

Page 414: ...TICE Damage to needles and knitting system There are still needles in the knitting system If the direction is changed when moving the carriage assembly the needles and knitting system will be damaged Never change the pushing direction of the carriage assembly If the carriage assembly is blocked The drive brake has automatically closed Release the drive brake again and continue pushing the carriage...

Page 415: ...needle bed for damage Remove broken working butts of the movable parts needle coupling part intermediate slider and selection jack If trick walls are damaged they have to be repaired Further information Central lubrication mounting and working position 377 Switching power supply 40 V off and on 375 Do not remove metallic parts and fragments e g broken needle latch or hook with a magnetic tool Ther...

Page 416: ...orrect positions Support surface of carriage part Support surface of carriage part Preparations machine with and without clamping and cutting bed Please observe the following procedure Procedure Front needle bed with clamping and cutting bed Open the lateral safety door on the left or right side Push the carriage part from outside on to the support surface 1 Push the carriage part inward enough to...

Page 417: ...ed somewhat Fastening carriage assembly on carriage part Fastening carriage assembly on carriage part 7 Swivel the left and right swiveling plates outward below the carriage assembly 8 Tighten both shoulder screws 3 for fastening the carriage assembly Assembly of the rear carriage part pull the upper area of the carriage part needle brushes away from the needle bed to ensure that the shoulder scre...

Page 418: ... 40 V power supply 17 Call up Main menu 18 Call up Machine start window 19 Tap the SPF line fixed key 20 Start the machine with the engaging rod 21 Only if the carriage assembly was blocked If the carriage stops after the left reversion set the needle selection to On in the Machine start window 22 Tap in Machine start window on key SP from line 1 to start production Further information Switching p...

Page 419: ...ors 1 and selection systems 2 4 Remove the screws 3 Screws for cast body on cam plate Screws for cast body on cam plate 5 Loosen screws 4 Pull control 5 of holding down jacks a little bit to the front Thus the cam plate is not blocked by control 5 anymore Control of holding down jacks Control of holding down jacks 6 Turn over the carriage part so that the cam plate is located at the bottom making ...

Page 420: ... step motor which controls the stitch cam position 1 Remove the carriage part 2 Remove the cam plate Removing step motor Removing step motor 3 Move defective step motor to home position Turn the scale 2 until the pointer 1 is positioned exactly on the zero point 3 4 Remove the screws 4 5 Take off the defective step motor 6 Move new step motor to home position Turn the scale 2 until the pointer 1 i...

Page 421: ...be able to insert the roller 6 in the gear rack of the step motor 8 Mount the step motor If this is not possible repeat step 7 9 Screw on the screws 4 tight 10 Reassemble the cam plate and carriage part in the reverse order Further information Removing cam plate 419 Removing and mounting carriage part 409 ...

Page 422: ...2 Rotate positioning disk 1 to the mounting position 5 o clock 3 Turn over the step motor and check the mounting position The adjustment is correct if The upper gear rack 2 and the boring are aligned The lower gear rack 3 and the boring are aligned Valid for CMS 530 CMS 520 CMS 822 CMS 933 CMS ADF 3 E10 E12 E14 E16 E18 E6 2 E7 2 E8 2 E9 2 2 upper gear rack Control of the stitch tension 3 lower gea...

Page 423: ...tly For this purpose turn the positioning disk 1 to the home position 6 o clock The gear racks must be aligned 9 If this is not the case repeat steps 2 till 8 The gear rack is replaced Type 2 Replacing gear racks 1 Take off the step motor 2 Rotate positioning disk 7 to the home position 6 Step motor home position Step motor home position Valid for CMS 530 CMS 520 CMS 822 CMS 933 CMS ADF 3 E5 E7 E8...

Page 424: ...barrier 2 visually expressed if this setting were on a clock the time would be 11 58 Built in position Built in position 7 In this installation position push in the gear rack 3 from the left until light resistance can be felt The gear rack contacts the pinion 8 Push in gear rack 5 as well 9 Push in gear rack 4 from the right until light resistance can be felt The gear rack contacts the pinion 10 P...

Page 425: ...Monitoring of built in position Monitoring of built in position 13 If this is not the case repeat step 3 through 11 14 Move pin of the lower gear rack guide at the rear to the home position Replacement of the gear racks is complete Further information Removing and mounting step motor 420 ...

Page 426: ... turn the screws 1 The yarn carrier limiters can be removed and mounted in any position 4 Shift yarn carrier to the right or left to the replacement point A and remove it 5 Place new yarn carriers on the rails 6 Place the yarn carrier limiters of yarn carriers on the rails position them in a staggered way and screw them on tight 7 Check the adjustment the yarn carrier Further information Adjusting...

Page 427: ...de with the intarsia yarn carrier or the yarn carrier limiter The combination possibilities Each combination can be used with itself or with another combination Equip the yarn carrier tracks from inward to outward With the allocation from inward to outward no track must be kept empty when using intarsia and normal yarn carriers Normal yarn carrier type 2 Normal yarn carriers type2 and intarsia yar...

Page 428: ...arn carrier limiters can be removed and mounted in any position 4 Shift normal yarn carrier to the right to replacement point A and remove it 5 Mount the intarsia yarn carriers and push them into their starting positions To do this press the clamp 1 outward or the lifter 2 inward Intarsia yarn carrier Intarsia yarn carrier 6 Place the yarn carrier limiter on the rails so that the ramp faces outwar...

Page 429: ... Remove the screw 1 3 Lift the yarn control unit at the front until the contact pins are free Push the yarn control unit to the rear and remove it 4 Mount the new yarn control device exactly at the position marking of the old yarn control device or Mount an additional yarn control unit at a distance of 90 mm minimum 75 mm from the next yarn control unit 5 Hook in the new yarn control unit in the r...

Page 430: ... Replacing parts 2 Disconnect both plugs 1 3 Remove the screws 2 4 Remove the yarn control unit 5 Mount the new yarn control device exactly at the position marking of the old yarn control device 6 Screw the yarn control device and plug in ...

Page 431: ...t Change position of friction roller Replacing the friction roller Preparations 1 Remove the lug 1 by loosening the knurled screws somewhat Friction feed wheel Friction feed wheel 2 Remove screws 2 and take off the stop motion rails 3 Release the couplings of the arms 3 so that they can swing downward 4 Remove the screws 4 and take off the housing cover 5 Replace the drive belt 1 Turn the V ribbed...

Page 432: ...e of time by the yarn Then the friction roller does not need to be replaced immediately but its position can be shifted by 11 mm This doubles its service life 1 Remove the screws 12 Screws for friction rollers Screws for friction rollers 2 Remove the spacer 11 3 Take off both friction rollers 10 4 To assemble Push the spacer 11 onto the axis of the friction roller 10 5 Reinstate the friction rolle...

Page 433: ... for deaerating the central lubrication Deaerate oil line 1 Stop carriage outside needle bed 2 Loosen vent screw 7 somewhat Deaerating central lubrication Deaerating central lubrication 3 Swivel central lubrication into mounting position Recommendation Place a cleaning cloth under the central lubrication as oil will be fed Key Function Call up the Service menu Call up the Central lubrication windo...

Page 434: ...5 Call up the Central lubrication window 6 Set Ventilation switch to On The pump feeds oil into the oil line 7 If oil comes out of the hole of the vent screw set Ventilation 6 switch to Off 8 Tighten vent screw again 9 5 Nm 9 Repeat the ventilation process at all lubrication units 10 Call up Main menu ...

Page 435: ...out 8 cm The cover rails of the comb take down are located above the left and right control unit 5 Push the cover rails 1 to the side only until an open area results at the repair point For this purpose push the upper cover rails to the left until the repair point Push the lower cover rails to the right until the repair point 6 Remove the comb hook 7 Insert the new comb hook 8 Close the cover rail...

Page 436: ...belt take down The left side at the belt take down can be accessed Belt take down 5xx B left side Belt take down 5xx B left side 1 Loosen the screw 1 at the holder 2 2 Hold the belt take down firmly by the holder 6 3 Grasp the bearing strip 4 by the lever and push it to the left The holder 2 is guided with the support angle 3 and the yarn brake 5 Drive shaft of the belt take down separated from th...

Page 437: ... down side 2 Carefully cut open the damaged belts 1 in the area of the deflection rod 7 or Carefully remove the support body 6 In case of tensioned belts use an appropriate rod and hammer to remove the deflection rod Belts are not tensioned 3 Remove belts The belts are disassembled In case of machines with additional needle beds remove the fabric container and the inner cover Remove the screws of ...

Page 438: ...e profiled indentation 5 Check the positioning of the belts 6 Center the support body 7 Position the deflection rod 7 between belt drive shaft and support body 8 Bring the deflection rod into its final position in the indentation of the support body For this purpose position both balls of the hands on the belts on the height of the deflection rod and press towards the final position The deflection...

Page 439: ...e electronic control control cabinet left and right 442 Power supply unit 445 Control of yarn carrier magnets 445 Replacing electronic card 446 Overview of the electronic control control cabinet right 7 4 1 Overview of the electronic control control cabinet right The machine control is located in the right control cabinet under the cover The card for controlling the yarn carrier magnets is located...

Page 440: ...arted as long as an error is present Switching off main switch if the automatic switching off of the machine is activated in case of extreme overvoltage if the servos are not ready for operation Controlling the fluff absorption and fault lamp Ballast fuse for servo drive and racking Controlling horn lighting piezo elements and central lubrication 3 301 018 Fabric take down card Controlling the fab...

Page 441: ...e other cards Output of instructions to the other cards Control of the knitting sequence Controlling the carriage main drive and the racking position of the rear needle bed 7 965 ID 300 965 Monitoring of the carriage assembly positions Actuation of the selection systems and the step motors Forwarding of the information to the board 943 8 040 ID 30 040 Motor driver of the step motors of the stitch ...

Page 442: ...l cabinet left and right 7 4 2 Overview of the electronic control control cabinet left and right The machine control is located in the left and right control cabinet under the covers The card for controlling the yarn carrier magnets is located in the carriage Valid for Type CMS 803 655 657 CMS 830 C 631 CMS 822 623 632 ...

Page 443: ...ds Control of the knitting sequence Controlling the carriage main drive and the racking position of the rear needle bed 3 965 ID 300 965 Monitoring of the carriage assembly positions Actuation of the selection systems and the step motors Forwarding of the information to the board 943 4 943 ID 300 943 Motor driver of the step motors of the stitch cams Cooperation with the card 965 5 951 ID 300 951 ...

Page 444: ...achine cannot be started as long as an error is present Switching off main switch if the automatic switching off of the machine is activated in case of extreme overvoltage if the servos are not ready for operation Controlling the feed wheel fluff absorption and fault lamp Ballast fuse for servo drive and racking 3 929 ID 300 929 Fabric take down card Controlling the fabric take down motors main ta...

Page 445: ...er followed by the 40 V The order in which the LEDs light up when switching on may provide information on fault causes Control of yarn carrier magnets 7 4 4 Control of yarn carrier magnets Each knitting system has got an electronic board 1 for controlling yarn carrier magnets Electronic cards for controlling yarn carrier magnets Electronic cards for controlling yarn carrier magnets Electronic card...

Page 446: ...itch to 1 and acknowledge the error remedy NOTICE An electronic card can be destroyed by electrostatic charge If you touch a board while you are electrostatically charged the board will be destroyed First discharge yourself by touching ground e g a water pipe or the machine frame then touch a card Only touch cards on the edge or the front side NOTICE The electronic boards can be damaged by damage ...

Page 447: ...e rear of the right control unit for a better overview the fan was dismantled Fuses at the rear of the right control unit for a better overview the fan was dismantled Valid for Type CMS 530 642 643 CMS 520 C 652 CMS 502 658 668 DANGER Life threatening high voltage Electrical shock may cause death or serious injuries Set main switch to 0 and wait until the touch screen is dark 1 28 V stop motions 1...

Page 448: ...last fuse 5 on the input and output card For this purpose remove the screws at the top and bottom and pull out the card Ballast fuse for servo drive and racking on the input and output card Ballast fuse for servo drive and racking on the input and output card DANGER Burning risk Injuries by hot parts Watch out not to touch the resistors 6 when pulling out the board The resistors can get very hot ...

Page 449: ... at the rear of the machine 7 Eliminate the cause 8 Insert new fuse F4 Friction feed wheel F18 Central lubrication F8 Servos F20 Fluff absorption Use a replacement fuse from the accessories Use only a fuse with the same specifications Specifications of the fuse see sticker impression or circuit diagram The circuit diagram can be found on the documentation DVD which has been delivered with this mac...

Page 450: ... of the left control unit Fuses at rear of left control unit Fuses at rear of left control unit Valid for CMS 530 T CMS 730 S CMS 730 T CMS 803 CMS 822 CMS 830 C CMS 830 S CMS 933 DANGER Life threatening high voltage Electrical shock may cause death or serious injuries Set main switch to 0 and wait until the touch screen is dark 1 28 V stop motions 1A slow blow 3 Yarn control unit 1A slow blow 2 S...

Page 451: ...ry fuse 12 below the power supply unit 5 Check fuse 5 on the right control unit For this purpose remove the screws at the top and bottom and pull out the board Ballast fuse 5 for servo drive and racking on the control unit Ballast fuse 5 for servo drive and racking on the control unit DANGER Burning risk Injuries by hot parts Watch out not to touch the resistors 6 when pulling out the board The re...

Page 452: ...ert new fuse F1 F3 Fabric Take down F16 F17 CMS 933 Lighting F4 F6 Friction feed wheel F18 Central lubrication F8 F10 Servos F20 F22 Fluff absorption F11 F13 Power supply unit Use a replacement fuse from the accessories Use only a fuse with the same specifications Specifications of the fuse see sticker impression or circuit diagram The circuit diagram can be found on the documentation DVD which ha...

Page 453: ...ts the optimum reaction time is calculated The needle selection displacement is carried out with the following steps Setting the impulse sensor type 454 Preparations 458 Reset reference values of impulse sensor carry out carriage reference run 459 Time required Manually If you carry out the test series manually you will need between 2 and 4 hours depending on the machine gauge Automatic The measur...

Page 454: ...C 3 0 from July 2010 on this is not necessary as only the new impulse sensor type can be built in You may skip this section It continues on Page 458 Machines for which the impulse sensor type has to be set Type Component type OKC 3 0 March 2009 until June 2010 CMS933 771 773 000 CMS830 S 633 000 CMS830 C 631 000 CMS822 623 632 000 000 CMS740 630 000 CMS730 T 588 000 CMS730S 625 000 CMS530 T 587 00...

Page 455: ... machine type and the second column of numbers indicates the component type In the above example the machine in question is the 621 type and the 000 component type OKC 2 0 2005 until February 2009 CMS933 769 000 004 CMS922 770 000 004 CMS830 C 573 000 004 CMS822 574 000 005 CMS740 572 000 004 CMS730 T 586 000 004 CMS730 S 554 000 004 CMS530 T 585 000 004 CMS530 566 000 004 CMS520 C 570 000 004 CMS...

Page 456: ... in older OKC machines You will find the ID in the spare parts delivery Keys for setting the machine parameters Keys for setting the machine parameters Impulse sensor type ID 1 240 562 Impulse sensor of OKC machines until June 2010 2 260 396 Replacement for the previous impulse sensor ID 240 562 Key Function Continue on to the next window Call up Additional function keys Call up Machine parameters...

Page 457: ...p repeatedly on the Continue on to the next window key until the Machine parameters window is displayed Language Machine configuration Machine configuration 2 Machine options Machine parameters 4 In the Machine parameters window tap on the Additional function keys key 5 Call up the Machine parameters 2 window 6 Select the impulse sensor type 2 ID 260 396 Select this setting also with mixed operati...

Page 458: ...dle brushes on the front and rear carriage part The test series is required for all the impulse sensors of the machine with a tandem machine there are four impulse sensors For the check you need a small knitting program Example for a 3 system machine Line 30 Check of the front impulse sensor Line 40 Check of the rear impulse sensor If you have a 2 system machine simply leave out the indication S3 ...

Page 459: ...rom the Main menu 2 Call up Basic Settings menu 3 Call up the Machine parameters window 4 Call up Additional function keys 5 Call up the Machine parameters 2 window 6 Select all impulse sensors activate control box On a tandem machine there are four impulse sensors 7 Confirm input tapping on the 1 key 8 You will be asked whether the values are to be deleted Confirm this message with OK The values ...

Page 460: ...e needle selection displacement 1 Fix knitting row For checking the front impulse sensor enter SPF30 2 Engage the machine stop the carriage in the right reversing point 3 Call up the Service menu from the Main menu 4 Call up Basic Settings menu 5 Call up the Adjustment of needle selection menu 6 Call up the Manually coarse menu Key Function Call up the Service menu Call up the Basic settings menu ...

Page 461: ...s are driven out you do not need to enter anything as OK is entered by default in the active line or If one or more needles are not driven out set the switch 4 to 0 An F is entered in the table 13 Engage the machine and check the needle selection in the other carriage direction A Test for the front needle bed B Test for the rear needle bed 1 Reset Delete the test results for the front needle bed 4...

Page 462: ...et inactive grey 19 The test series for this impulse sensor is finished 20 Calculating the reaction time Tap the 6 key for this The optimum reaction time is calculated This takes about 10 seconds When the calculation is finished a message appears on the touch screen 21 Repeat the test series for the rear impulse sensor For this fix the knitting row 40 enter SPF40 Attention With step 8 tap on the R...

Page 463: ...cluding activities The data of the needle selection displacement is part of the machine settings It is automatically saved in the dongle data You can save this data additionally if necessary on a USB memory stick note on the machine data sheet at the right control cabinet ...

Page 464: ... cabinet Keys for controlling the data for the needle selection displacement Keys for controlling the data for the needle selection displacement Controlling the data of the needle selection displacement 1 Call up the Service menu from the Main menu 2 Call up Basic Settings menu 3 Open the Needle bed parameters window 4 Call up the additional function keys in the Needle bed parameters window 5 Open...

Page 465: ...ys for entering the data for the needle selection displacement Keys for entering the data for the needle selection displacement The machine is switched off 1 To switch on the machine set the main switch to 1 The BootOkc window is displayed on the touch screen BootOkc window BootOkc window 2 Touch the Restart and Machine Configuration key Key Function Continue on to the next window Call up Addition...

Page 466: ...In the Needle bed parameters window tap on the Additional function keys key 5 Open the Needle bed parameters 2 window 6 Enter the values of the machine data sheet in the Needle bed parameters 2 window 7 Confirm entries 8 Return to the Needle bed parameters window 9 Advance till the Main menu appears 10 Save the change in the machine adjustments on the USB memory stick Further information Saving al...

Page 467: ... operating system Thereby call up various windows e g the Basic Settings Menu window For the setting of the Stoll operating system more windows are open in which the changes can be made If your knitting machines are interconnected or are connected with a pattern unit you can configure the on line connection This chapter contains information on Boot process 468 Saving all machine data on the USB Me...

Page 468: ...Schematic representation of the boot process Schematic representation of the boot process Description of the boot process After switching on knitting machine main switch 1 windows XP gets started The opening screen is displayed on the touch screen Thereafter the individual control components start their boot programs i e the different drivers and the applications of the System Control Unit SCU are...

Page 469: ...d BootOkc window BootOkc window 1 Symbol and status bar show the connection status 2 Keys for carrying out definite actions 3 Activity and progress display show the present progress of the boot process 4 Lists that number the status and error messages and show the date and time Further debug information can be connected to if needed This information is also saved in a log file and can be copied wi...

Page 470: ...sed As soon as the connection to control is made more keys are released based on the control information If a warm start is possible then this is automatically carried out after a waiting time that can be set basic setting 30 seconds Thereafter the main menu and the last opened window are displayed Main menu Main menu The knitting machine is now ready to knit ...

Page 471: ...The storage location of the Stoll operating system can be selected in the Basic Settings window Starts the installation process of a Stoll operating system including configuration of the machine The storage location of the Stoll operating system can be selected in the Basic Settings window Starts the software anew Reboot Starts the software anew Reboot with configuration of the machine inclusive C...

Page 472: ...aiting time for the warm start on the Basic Settings key The Basic Settings Menu window is displayed Basic Settings Menu window Basic Settings Menu window Areas of the Basic Settings Menu window Areas of the Basic Settings Menu window Area Explanation Boot Source Keys for selecting a source for the installation data Delay Time for automatic Warmstart Enter the waiting time till the automatic warm ...

Page 473: ...in between the display of the BootOkc window and the automatic warm start display of the main menu is entered Waiting time for warm start in the Basic Settings Menu window Waiting time for warm start in the Basic Settings Menu window Set waiting time 1 Pull the slide to the desired position The waiting time is displayed in the input field 2 Confirm input Key Explanation Current Version HD Renewed ...

Page 474: ...iguration window Components of the Machine Configuration window Components of the Machine Configuration window Label Description Machine Classification Enter the machine classification Component Type Enter the component type Controller Characteristic Name of the control unit only display Date Entry of the date Time Entry of the time Time Zone Entry of the time zone Autoadjust clock for daylight sa...

Page 475: ...ct the machine classification 2 In the Component Type list field select the component type In the Controller Characteristic field the controller type is displayed 3 Confirm input Enter the date time and time zone 1 In the Date list field enter current date 2 In the Time list field enter current time 3 In the Time Zone list field select the time zone 4 Confirm input ...

Page 476: ... Network Configuration window Label Description Computer Name The input of a machine name is necessary in order to enable the other network users an access to this machine This machine is identified with this name in the network Enter descriptions of this machine in the Description field Workgroup All knitting machines should be located in the same Workgroup so that the machines can communicate wi...

Page 477: ...figure The messages of the control unit are sent to this address when the Enable check box is activated IP Address Each machine computer should have a unique IP address within a network The network protocol TCP IP communicates with the individual machines by this IP address The division of the network is done in the so called network classes An individual Network address is assigned to each machin...

Page 478: ...ress of the server if necessary Use WINS Windows Internet Name Services Enter the name of the IP address of the server if necessary Gateway A Gateway enables the connection between the shared networks Enter the IP Address of the active component if necessary Settings in the Network Configuration window especially the settings for External LAN are to be done by a Network Administrator The settings ...

Page 479: ...r the description of the machine Description Enter a meaningful description of this machine maximum 50 characters in the Description input field Enter E Mail Address 1 Activate the Enable check box 2 Tap on the Configure key The E Mail Configuration window is displayed 3 Select the cases in the field Events by the appearance of which the e mail should be sent 4 Enter the e mail address in the E Ma...

Page 480: ...eboot is automatically run The machine settings are copied to the machine After the copying is complete a message appears Saving dongle data Saving dongle data The machine settings do not only contain the machine data but also the machine options the machine configuration the report the network settings and other internal control information This data is referred as Dongle Dongle Data are saved in...

Page 481: ...cnr zip Restore the last version of the Stoll operating system Restore the last version of the Stoll operating system 1 Tap on the key Restore Last Version A dialog window for confirming the restoration appears 2 Confirm message The BootOkc window is displayed The source Boot Source Previous Version HD is automatically set 3 When the Stoll operating system is to be installed without the final conf...

Page 482: ... Displaying the history of the software versions Displaying the history of the software versions For diagnostics purposes it is important to know which software is installed on the computer In the Version Info window the current versions and all previously installed software programs are logged In the case of error messages these version numbers should also be provided to Stoll Helpline if possibl...

Page 483: ...ame The Machine data can be copied on a USB Memory Stick After installing a new operating system version or following data loss or the change of the hard disk the machine data can be copied back from the USB Memory Stick to the machine computer Keys for saving the machine data on a USB Memory Stick Keys for saving the machine data on a USB Memory Stick 1 Insert the USB memory stick into the USB so...

Page 484: ... settings in the machine computer 480 Saving pattern after a big fault 8 3 Saving pattern after a big fault No Warm start can be made after a big fault of the control e g system crash You have to carry out a Restart You will be asked whether the logfiles and the pattern which has been loaded recently are to be saved If you do not want to save the logfiles and the pattern then tap on the NO key The...

Page 485: ...etx seq with a sequence Saved_pattern1 sin Saved_pattern2 sin etc 5 Once the data are saved a message is displayed Confirm this message with OK 6 Carry out the Restart 7 Rename files You cannot carry out this on the knitting machine For this purpose go to the M1plus or a PC 8 In order to be able to load the pattern into the machine you have to add the machine type to the pattern name For example f...

Page 486: ...guration key the machine can be configured afresh for stopping the installation Indirect Installation During the production the new Stoll operating system is copied on the hard disk You use the Updating software window for this purpose When the machine is switched on again the software can determine that a new Stoll operating system is available for installation You will be asked in one window whe...

Page 487: ...fter having selected the Installation and Configuration key or start a reference run after having selected the Installation key Select the Installation and Configuration key if along with the installation of the new Stoll operating system the machine parameters are also to be altered Select the Installation key if the machine parameters are not to be altered This shortens the installation process ...

Page 488: ...indow is displayed 3 Select a source for the installation data in the Boot Source section 4 Confirm input The BootOkc window is displayed 5 Continue with the next section Start installation 1 When you want to execute the installation with the final configuration tap in the BootOkc window on the Installation and Configuration key or When you want to execute the installation without the final config...

Page 489: ...r Message window CAUTION the version number of the Stoll operating system version selected earlier gets displayed User Message window CAUTION User Message window CAUTION When you take up an installation in order to repair your operating system activate the FORCE INSTALLATION check box so that the damaged files do not get overwritten subsequently The current operating system version will be overwri...

Page 490: ...guages window is open Install Languages window Install Languages window Keys for language selection Keys for language selection 5 Select the desired language s Key Function End selection process without saving modifications Confirm selection Key All languages Key No language If you want to have all languages available simultaneously tap the All languages key If you only want to carry on working in...

Page 491: ...factory and will not be changed 3 Proceed to the next window The Machine configuration 2 window is displayed The data have been set at the factory and will not be changed 4 Proceed to the next window The Machine Options window is displayed The data is set at the factory 5 If necessary change the data and confirm the changes 6 Proceed to the next window The Machine Parameter window is displayed The...

Page 492: ...eed to the next window The configuration is complete The Reference runs window is displayed 15 Continue with the next section Start reference runs The Reference runs window is displayed 1 If the racking device is not in the home position cast off the stitches of a needle bed 2 Carry out reference run s 3 Proceed to the next window The installation process is complete and the Main menu is displayed...

Page 493: ... configuration of the machine parameter Configure the machine if you have deactivated the Installation without configuration check box or carry out a reference run if you have activated the Installation without configuration check box Deactivate the Installation without configuration check box if the machine parameters are also to be altered simultaneously with the installation of the new Stoll op...

Page 494: ...so to be altered simultaneously with the installation of the new Stoll operating system or Activate the Installation without configuration check box if you do not want to alter any machine parameters 3 To start installation process tap on YES In the User Message window INSTALLATION STARTED the path to the installation data is displayed User Message window INSTALLATION STARTED User Message window I...

Page 495: ...sage window CAUTION 6 To confirm the installation tap on the YES key When you take up an installation in order to repair your operating system activate the FORCE INSTALLATION check box so that the damaged files do not get overwritten subsequently The current operating system version will be overwritten When you install a new Stoll operating system version the current one is overwritten Carry out t...

Page 496: ...stall Languages window Install Languages window Keys for language selection Keys for language selection 7 Select the desired language s Key Function End selection process without saving modifications Confirm selection Key All languages Key No language If you want to have all languages available simultaneously tap the All languages key If you only want to carry on working in German end selection pr...

Page 497: ...ve been set at the factory and will not be changed 3 Proceed to the next window The Machine configuration 2 window is displayed The data have been set at the factory and will not be changed 4 Proceed to the next window The Machine Options window is displayed The data is set at the factory 5 If necessary change the data and confirm the changes 6 Proceed to the next window The Machine Parameter wind...

Page 498: ...l and or running time measurement 14 Proceed to the next window The configuration is complete The Reference runs window is displayed 15 Continue with the next section Start reference runs The Reference runs window is displayed 1 If the racking device is not in the home position cast off the stitches of a needle bed 2 Carry out reference run s 3 Proceed to the next window The installation process i...

Page 499: ...rs asking you whether the new operating system shall be loaded If the question is answered with YES then the new Stoll operating system is installed If it is answered with NO then this question is asked again the next time you switch on whether the new Stoll operating system should be installed For the software update the source from where the new Stoll operating system should be copied can be sel...

Page 500: ...stems are found on the data carrier these are listed 4 If several Stoll operating systems are listed the Stoll operating system Type OS that is to be copied should be marked 5 Press the Carry out update key The installation files are copied on the hard disk of the machine in a separate storage location The Update successfully installed appears When searching for the Stoll operating system the sele...

Page 501: ...ne Key Function 1 The data in the separate memory area are deleted 2 Selection of whether the installation should be executed automatically or manually when the machine is switched on next After a waiting time of 10 seconds the installation is automatically carried out till the Reference runs window like in the case of Installation Within the waiting time the installation can be cancelled by tappi...

Page 502: ...h Automatic Installation 2 to off More data on a network drive or USB Memory Stick In addition to the operating system other data can be present on the network drive and the USB Memory Stick Which data is available can be displayed by activating the key Carry out updating Selection of individual installation types Selection of individual installation types Further information Indirect installation...

Page 503: ...en the process is complete the touch screen becomes dark 2 Set the main switch to 1 The BootOkc window is displayed on the touch screen BootOkc window BootOkc window 3 For the automatic warm start within the waiting time tap on the key Restart The machine is configured Finally the window Reference runs is displayed 4 Carry out reference run s 5 Proceed to the next window The restart is complete an...

Page 504: ...tOkc window is displayed on the touch screen BootOkc window BootOkc window 2 For the automatic warm start within the waiting time tap on the Restart and Configuration key The Restart Process gets started After the process is shut the Language window is displayed 3 Select the dialog language and confirm the selection 4 Proceed to the next window The Machine configuration window is displayed The dat...

Page 505: ...ceed to the next window The Knit Report Configuration window is displayed 15 If other settings are to be used change the settings and confirm the changes Use the additional function keys to activate deactivate the running time control and or running time measurement 16 Proceed to the next window The configuration is complete The Reference runs window is displayed 17 Carry out reference run s 18 Pr...

Page 506: ... be connected to an Ethernet connection Keys for setting online connection Keys for setting online connection Setting online connection The knitting machine is switched off 1 To switch on the machine set the main switch to 1 The BootOkc window is displayed on the touch screen BootOkc window BootOkc window Key Function Switch on virtual keyboard Confirm input Continue on to the next window Confirm ...

Page 507: ...e configuration window is displayed Machine configuration window Machine configuration window 4 Tap in the Online Id field 5 Enter the online ID of the knitting machine with the help of the virtual keyboard 6 Confirm input 7 Advance till the Main menu appears The restart is finished If network problems occur and these are impairing the production then the online ID can be set at 0 switched off In ...

Page 508: ...window System info window Keys for calling up the System info window Keys for calling up the System info window Field Data shown 1 Stoll operating system OS that is loaded the machine number machine type gauge yarn carrier type etc 2 Memory line Display of the amount of memory this pattern occupies 3 Hardware and software data Network data Key Function Call up the Service window Call up Diagnostic...

Page 509: ...Control You can activate different diagnoses for service purposes and for troubleshooting The diagnoses protocol additional information in one log file which can be analysed by the service technician or the helpline Diagnostic control window Diagnostic control window Field Data shown 1 Take down system Main take down auxiliary take down comb take down 2 Main drive racking stop motions 3 Carriage p...

Page 510: ...gnostic control window is displayed 4 Tap the desired button The diagnose is starting you can see the work progress in the message window 5 If other diagnoses are needed then tap the corresponding button 6 When all diagnoses are generated tap on the Copy All Logfiles key The data Logfiles are saved on the selected data carrier It will be saved on the data carrier that is set in the Copy service da...

Page 511: ...achine and the pattern shall be knitted faultless The simultaneous achievement of all goals is seldom possible as there is a conflict between some goals A conflict because they cannot be accomplished all simultaneously Between the individual goals there are rather interactions which can have negative effects on the accomplishment of other goals In other words there are goals that cannot be achieve...

Page 512: ...rn Yarn type fancy yarn Yarn tension yarn feeding Fabric take down Wear and machine damages The unsuitable combination of the influencing factors may lead to increased wear and to the damage of machine parts Conclusion Therefore the influencing factors have to be adjusted It s not possible to achieve any carriage speed and stitch tension with every yarn and knitting pattern Recommendation Start wi...

Page 513: ...actors 511 Valid for CMS 933 CMS 822 CMS 530 CMS 520 CMS 502 CMS ADF 3 min NP max NP min NP Split max NP Split E 3 7 0 16 7 8 2 15 6 E 3 5 7 0 16 7 8 2 15 6 E 4 7 0 16 7 8 2 15 6 E 5 6 5 16 9 8 0 14 1 E 7 8 3 18 7 9 8 15 9 E 8 8 8 19 5 10 3 16 6 E 10 7 25 19 2 9 3 17 65 E 12 7 55 20 0 8 4 16 2 E 14 7 95 20 7 8 8 16 85 E 16 7 6 21 9 8 9 17 85 E 18 7 6 21 9 8 9 17 85 E 5 2 7 8 17 5 9 0 14 7 E 6 2 7 ...

Page 514: ...9 6 15 6 16 9 E 3 m 3L 7 0 16 7 8 2 15 6 E 3 5 7 0 16 7 8 2 15 6 E 4 CMS 520 C E 2 2 CMS 520 C 7 0 8 5 16 7 18 2 8 2 9 8 15 6 17 1 E 5 6 5 16 9 8 0 14 1 E 7 8 3 18 7 9 8 15 9 E 8 8 8 19 5 10 3 16 6 E 10 7 4 21 5 9 4 17 7 E 12 7 7 21 5 9 4 15 1 E 14 8 1 22 3 9 8 15 5 E 16 8 1 22 5 9 5 15 2 E 18 8 1 22 5 9 5 15 2 E 5 2 7 8 17 5 9 0 14 7 E 6 2 7 7 21 5 9 4 15 1 E 7 2 8 1 22 3 9 8 15 5 E 8 2 8 1 22 5 ...

Page 515: ...5 2 20 8 0 10 83 8 90 9 93 8 22 2 85 2 80 8 5 12 42 13 96 10 40 11 38 11 38 8 92 4 66 3 56 3 60 9 0 14 00 15 32 11 90 12 83 12 83 9 48 5 46 3 58 4 26 4 20 9 5 15 85 16 68 13 40 14 28 14 28 10 18 6 10 4 30 4 97 4 80 10 0 17 17 18 05 14 90 15 73 15 73 10 88 6 90 5 20 5 67 5 60 10 5 18 75 19 41 16 40 17 18 17 18 11 44 7 70 5 92 6 38 6 20 11 0 20 33 20 77 17 90 18 63 18 63 12 14 8 34 6 82 7 00 7 00 11...

Page 516: ... 86 8 92 8 45 8 41 14 30 9 0 3 91 3 13 2 51 2 21 9 48 9 30 9 76 15 55 9 5 4 45 3 68 2 86 2 56 10 18 10 07 11 11 16 80 10 0 4 98 4 23 3 21 2 91 10 88 10 84 12 46 18 05 10 5 5 51 4 78 3 56 3 26 11 44 11 69 13 81 19 30 11 0 6 05 5 33 3 91 3 61 12 14 12 46 15 16 20 55 11 5 6 58 5 88 4 26 3 96 12 84 13 23 16 51 21 80 12 0 7 11 6 43 4 61 4 31 13 40 14 08 17 86 23 05 12 5 7 65 6 98 4 96 4 66 14 10 14 85 ...

Page 517: ...6 3 02 2 57 2 58 1 99 1 91 1 91 9 0 6 13 6 63 5 46 3 57 3 08 3 13 2 49 2 33 2 30 9 5 6 80 7 42 6 26 4 12 3 58 3 68 3 00 2 75 2 68 10 0 7 63 8 30 7 06 4 67 4 08 4 23 3 50 3 18 3 06 10 5 8 47 9 09 7 86 5 22 4 58 4 78 4 01 3 60 3 45 11 0 9 13 9 88 8 66 5 77 5 08 5 33 4 51 4 02 3 83 11 5 9 97 10 76 9 46 6 32 5 58 5 88 5 02 4 45 4 21 12 0 10 80 11 56 10 26 6 87 6 09 6 43 5 52 4 87 4 60 12 5 11 47 12 35...

Page 518: ...ation of machine gauge and yarn thickness Table 1 Further information Economic production and the influencing factors 511 Gauge assembled processing Nm Final count Nm Several fine threads are assembled and fed as a thick yarn to the yarn carrier Yarn thickness of the assembled threads Example 6 x 16 2 16 2 8 8 6 1 33 1 5 2 2 x 3 7 6 x 3 7 0 7 2 0 2 6 x 16 2 1 2 1 4 2 2 1 x 3 7 6 x 3 7 0 9 4 0 2 5 ...

Page 519: ...x 24 2 2 x 44 2 10 18 14 1 x 28 2 2 x 40 1 14 20 16 1 x 48 2 1 x 54 2 1 x 60 2 20 30 18 1 x 54 2 1 x 60 2 1 x 80 2 20 40 20 1 x 80 2 20 40 2 5 2 all needles 3 x 28 2 2 x 14 2 3 4 5 2 5 2 m 4L All needles 3 x 28 2 Nm 3 4 5 Every 2nd needle 8 x 28 2 Nm 1 3 2 Every 2nd needle with cast off technique maximum13 x 28 2 Nm 1 1 2 5 2 CMS 830 C each 2nd needle 3 x 14 2 6 x 14 2 1 2 2 5 2 each 2nd needle 3 ...

Page 520: ... needles 3 x 28 2 Nm 4 5 7 1 x 20 2 2 x 28 2 8 12 3 x 28 2 4 x 28 2 3 4 5 6 2 all needles 2 x 44 2 1 x 28 2 10 16 6 2 each 2nd needle 2 x 28 2 3 x 28 2 4 5 7 7 2 all needles 1 x 28 2 1 x 30 2 14 20 7 2 each 2nd needle 2 x 28 2 2 x 30 2 6 8 8 2 all needles 1 x 50 2 2 x 60 2 15 25 8 2 each 2nd needle 2 x 50 2 3 x 60 2 10 12 9 2 all needles 1 x 40 2 1 x 60 2 20 30 9 2 each 2nd needle 2 x 40 2 2 x 44 ...

Page 521: ...trands at 840 yds per lb WORSTED NeW Number of strands at 560 yds per lb METRIC Nm Meters per gram DENIER den Grams per 9000 meters DECITEX dtex Grams per 10000 meters Due to the great variety of natural and synthetic fibers it must be noted that yarns with a low specific weight are often more voluminous than yarns with a high specific weight Therefore the relationship dtex den Nm does not necessa...

Page 522: ...522 9 Yarns and stitch tension Conversion table ...

Page 523: ...the holding down jacks 532 Operating modes of CMS 822 10 1 Operating modes of CMS 822 Three operating modes are possible with the CMS 822 Four system machine operating mode 523 Tandem machine without comb operating mode 524 Tandem machine with comb operating mode 527 Four system machine operating mode 10 1 1 Four system machine operating mode The needle area covers the entire needle bed width of 8...

Page 524: ...r 44 are possible with this operating mode Coupling width 42 Needle area for coupling width 42 Coupling width 44 Needle area for coupling width 44 Knitting program Special items in knitting program The knitting program is generated for the left carriage with knitting systems S1 and S2 Needle selection is calculated internally for the left fabric piece and transferred to the right fabric piece ...

Page 525: ...hine configuration 2 menu Tandem without comb setting Tandem without comb setting 5 Check the setting in the Tandem with comb field No must be selected for the Tandem without comb operating mode 6 If the setting is No the operating mode is set properly The setting process is complete Call up the Main menu window 7 If the setting is Yes change it to No Confirm input A reference run must be carried ...

Page 526: ...icularities Operating modes of CMS 822 Inactive Clamping cutting menu Inactive Clamping cutting menu Further information Carry out the reference run 203 The Clamping cutting menu is not active gray with the Tandem without comb operating mode ...

Page 527: ... one carriage with a wide space between S2 and S3 with system sequence S1 S2 S3 S4 The yarn carriers for the left fabric are positioned in the left yarn clamping and cutting device The yarn carriers for the right fabric are positioned in the right yarn clamping and cutting device The comb start is knitted in with a yarn carrier via both fabrics The yarn carrier is transferred to the neighboring ca...

Page 528: ...u Tandem with comb setting Tandem with comb setting 5 Check the setting in the Tandem with comb field Yes must be selected for the Tandem with comb operating mode 6 If the setting is Yes the operating mode is set properly The setting process is complete Call up the Main menu window 7 If the setting is No change it to Yes Confirm input A reference run must be carried out after the operating mode ha...

Page 529: ...riage left 1 right 2 3 The setting window for the WM value appears The fabric take down value must be adjusted as only one fabric is produced In order to decrease the take down input a negative value for example 50 and confirm the value 4 Cast off the fabric of the deactivated carriage manually and remove from the fabric take down and comb take down 5 Manually stop yarn carriers of the deactivated...

Page 530: ...ting mode This means that correction of the yarn carrier positions with two specifications must be performed The stop position of the yarn carrier is corrected with the YD specification outside the SEN area e g YD2 8 8 It is position 1 and 4 in the example above The stopping position of the yarn carrier is specified with the yarn carrier correction within the SEN area The figure above shows specif...

Page 531: ... a normal machine As a multi gauge machine As a knit and wear machine When installing the operating system ensure that the corresponding machine type is specified in the Machine configuration window Machine configuration window Machine configuration window Setting the machine type Setting the machine type Gauge Knit and Wear Machine Machine type E5 16 no E2 5 2 E8 2 yes x 2 KW knit and wear E2 5 2...

Page 532: ... Keys for opening the holding down jacks Opening the holding down jacks 1 Call up the Service menu from the Main menu 2 Call up the Holding down jack control window 3 In the Open Close jacks box tap on the Open key The holding down jacks in the carriage area are opened 4 Move the comb take down upwards The needle detectors can be raised and the corresponding error message is displayed 5 After work...

Page 533: ...th the knitting machine and they are referred under the Machine Management Tools term comprehensively This chapter contains information on Machine Management Tools window 533 Display the virtual keyboard 535 Remote control with the software VNC 536 Send email directly from the machine 544 Machine Management Tools window 11 1 Machine Management Tools window Machine Management Tools window Machine M...

Page 534: ...n Diagnostics window tap on the Machine Management Tools key The Machine Management Tools window opens 4 Call up the desired machine management tools In the following sections is described how to set up the different tools and how to use them Further information Display the virtual keyboard 535 Remote control with the software VNC 536 Send email directly from the machine 544 Key Function Call up t...

Page 535: ...up Machine Management Tools window 4 Tap on the Virtual keyboard switch The virtual keyboard is open Virtual keyboard Virtual keyboard With the virtual keyboard you can make inputs as if an external keyboard has been connected You can find information for usage of the virtual keyboard in the Help menu Tips for working with the virtual keyboard A locked key e g alt must be activated finally again t...

Page 536: ...tware for the client VNC Viewer or the Java Runtime Engine from Sun Microsystems Inc The VNC Viewer software for the client can for e g be obtained from the following manufacturer websites www realvnc com www tightvnc com www ultravnc sourceforge net The Java Runtime Engine for the client can be obtained from the manufacturer website www java com In the following sections is described how to activ...

Page 537: ...chine Keys to activate the remote control VNC on the machine 1 Call up the Service window 2 Call up Diagnosis window 3 Call up Machine Management Tools window 4 Call up Additional function keys 5 Tap on Remote control VNC key The activation of the remote control VNC gets is acknowledged by a message Key Function Call up the Service window Call up Diagnostics window Call up Machine Management Tools...

Page 538: ...nections tab Here all the fields are set to their default values 3 Should another port be activated as the standard port5900 the number of the port is to be entered in the Accept connections on port field 4 If the machine has to be controlled remote also via a web browser activate the check box Serve Java viewer via HTTP on port and enter 5800 as port Any other adjustments on the various tabs are ...

Page 539: ...cs window tap on the System Info key The System Info window opens System info window System info window 4 Note IP address 2 and host name 1 Installing software VNC Viewer on the computer e g a note book 11 3 4 Installing software VNC Viewer on the computer e g a note book The software VNC Viewer was obtained from the internet 1 Start installation program 2 Follow instructions of the installation p...

Page 540: ...ow Colour Encoding tab 4 In order that all colors are displayed activate the Full all available colours option on the Colour encoding tab under Colour level 5 In order to make a small square visible as the mouse pointer alternative deactivate the Render cursor locally check box on the Misc tab 6 To save the option adjustments click on the Save button on the Load Save tab under Defaults 7 Click on ...

Page 541: ...he selected machine gets displayed Display of the user interface of the machine Fig 344 Display of the user interface of the machine 9 Operate the machine now from this window Further information Configuring the remote control VNC on the machine 538 The machine can be operated simultaneously through the user interface of the machine or through the computer VNC Client ...

Page 542: ...the machine and is activated in the server adjustment under Serve Java Viewer Start remote control 1 Start web browser e g the Internet Explorer 2 Enter the following address as URL http IP address of the machine 5800 A Java applet is run which is obtained as a alternative for the software VNC Viewer from VNC Server machine Then the web browser appears as follows Web browser with the Java applet f...

Page 543: ...and Colour Level 6 In order to activate the mouse pointer alternative deactivate the View only ignore mouse keyboard check box under Inputs 7 Click OK The user interface of the machine is opened in the web browser and can now be operated from here Display of user interface of the machine in the Java applet window Display of user interface of the machine in the Java applet window The machine can be...

Page 544: ...rnet or to a network with a mail server Call up your network administrator in order to install this function Call up Send email window Keys for calling up Send email window Keys for calling up Send email window 1 Call up the Service window 2 Call up Diagnosis window 3 Call up Machine Management Tools window 4 The Send email window opens Key Function Call up the Service window Call up Diagnostics w...

Page 545: ...me is entered here as a sender as standard If you are expecting an answer to the email enter a valid email address here as the machine cannot receive any emails To addressee of message Several addressee names are to be separated by a semicolon Subject Subject of the message Field for entering message text Mail attachment Unzipped key In the File name field displayed files are attached unzipped to ...

Page 546: ...entry key in the File name field Mail attachment key Opens the Mail attachment window for selection of files for example bitmaps log files zip files that can be attached to the message The file names are displayed in the File name field subsequently File name Display of file s which are attached to the message Inputs Explanation Use the virtual keyboard for input If you are expecting an answer to ...

Page 547: ...ched 3 Confirm selection The file is displayed in the File name field 4 If additional files are to be attached repeat the steps 1 to 3 5 If the files in the File name field are to be attached zipped to the email tap on Zipped key or If the files in the File name field are to be attached unzipped to the email tap on Unzipped key Send email Sender and receiver addresses have been entered correctly T...

Page 548: ...548 11 Machine Management Tools Send email directly from the machine ...

Page 549: ...ia yarn carrier type 2 226 Knitting areas SEN 154 Needle brushes 214 Needle detector 220 Plating yarn carrier 247 Sensor mechanism 194 Shape counters 166 Stopping point of an intarsia yarn carrier 228 239 Yarn carrier 137 221 Yarn carrier guide 224 Yarn carrier limiters 223 Yarn carriers staggering 145 Yarn tension 148 Aggregates Switching on and off 189 Auxiliary take down 53 Backup copy 275 Basi...

Page 550: ...ne 433 Mounting and working position 377 Setting 363 Cleaning Knitting machine 347 Needle bed 356 Cleaning row 39 Setting 189 CMS 822 Operating modes and particularities 523 Comb functions Run manually 158 183 Comb take down 54 Switching light barrier on and off 194 Component type 14 Computer viruses 74 256 Conditional stop 99 Configuring Monitoring 173 Toolbar 171 Control devices 46 Conversion ta...

Page 551: ...trol cabinet 439 442 Replacing 446 Tasks 439 442 E mail 544 Emergency switch off switch 58 End of work Switch off knitting machine automatically 101 Engaging Rod 59 Error messages Retrospective view 123 Suppress 126 Ethernet Set Online ID 506 E ...

Page 552: ... 384 Remove fabric winding around fabric take down 120 Removing cam plate 419 Removing carriage part 409 Removing step motor 420 Removing the fabric winding around the belt take down 121 Replacing comb hook 435 Replacing gear rack step motor 422 Replacing holding down jack 391 392 395 Replacing intermediate slider 387 Replacing selection jack 390 Save pattern after a big fault 484 484 Start again ...

Page 553: ...47 Hardware data 508 Helpline address 14 Holding down jack 44 Float slider opening angle 240 Open CMS 822 532 Replacing 391 392 395 Horn Switching on and off 194 Impulse sensor 46 Input unit 62 Cleaning 349 Screen brightness 82 Setting 80 Touch pen 62 Intarsia yarn carrier 36 Adjusting type 1 225 Adjusting type 2 226 Adjusting stopping point braking value 228 Check the pressure plates 237 Correct ...

Page 554: ...ault 122 Stitch length 515 Stitch tension range 513 Stop 99 Yarn table 518 Knitting mode Economic production and the influencing factors 511 Knitting program Apply shape counter 92 Check 281 Delete knitting memory 273 Enter number of courses 79 Enter piece number 79 Loading 74 Start 91 Knitting system 41 Knock over wire 252 Language Setting 192 Setting Startup 201 Lateral yarn tensioner 34 Library...

Page 555: ... Clean thoroughly 356 Needle bed parameters 196 Removing 399 Repair 402 Structure 48 Needle brushes Adjusting 214 Needle detector 47 Adjusting 220 Needle selection displacement 453 Needle selection displacement Entering data manually 464 Network 290 Configuring 418 Network data 508 Normal yarn carrier type 2 243 Number of courses Enter 79 Online 290 Set ID 506 Operating data 94 96 Operating system...

Page 556: ...Plating Double bow yarn carrier 247 Normal yarn carrier type2 243 Plating yarn carrier 37 243 Adjusting 247 Power failure 199 Power supply 40 V 375 Power supply unit 439 442 Production Economic production and the influencing factors 511 Measure running time 107 Monitor running time 103 Program test 281 P ...

Page 557: ...ed 406 Step motor 420 Replace Belt take down belt 437 Replacing Comb hook 435 Drive belt friction feed wheel 431 Electronic card 446 Friction roller friction feed wheel 431 Fuses 447 Gear rack Step motor 422 Holding down jack 391 392 395 Intarsia yarn carrier 427 Intermediate slider 387 Knock over wire 252 Needle and coupling part 381 382 384 Pressure plates intarsia yarn carrier 237 Selection jac...

Page 558: ... Input unit 80 Language 192 Lighting 169 Lubricating interval needle bed 362 Machine parameters 197 Monitoring 173 Motor type 416 Needle bed parameters 196 Path 278 Piece number 165 Power failure switch off time 199 Racking basic correction VGK 209 Racking correction 185 Racking position correction VPK 206 Screen brightness 82 Shock stop piezo 196 Stitch cam position NPK 212 Stitch tension 133 Sto...

Page 559: ...iguration 504 Save dongle data 423 Select boot source 473 Set waiting time for warm start 473 Update 499 Software data 508 Software VNC 536 Install viewer 539 Split stitch 42 Step motor 45 Removing 420 Replacing gear rack 422 Stitch cam 41 Correcting stitch cam position NPK 212 Stitch length 515 Stitch tension Economic production and the influencing factors 511 Step motor 45 Stitch tension range 5...

Page 560: ...80 Touch pen 62 Touch Screen Screen brightness 82 TP Program test 281 Type plate 14 Update software 499 User Interface 63 User profile 293 Virtual keyboard 71 535 Viruses 74 256 warm start Interrupt warm start 468 Warmstart Set waiting time for warm start 473 Wear Economic production and the influencing factors 511 Minimizing 345 Winding plate 56 Winding protection device 56 Worms 74 256 T U V W ...

Page 561: ...8 Yarn carrier Adjusting 221 Adjusting guide 224 Call up assignment 82 Correction tandem machine 143 Intarsia yarn carrier 36 Normal yarn carrier type2 243 Plating yarn carrier 37 243 Replacing 426 Staggering 145 Yarn carrier limiters Adjusting 223 Yarn control unit Replacing 429 Yarn deflector 56 Yarn tension Adjusting 148 Yarn tensioner side 34 Y ...

Page 562: ...Key word directory 562 ...

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