Maintenance
6
General maintenance information
At operating hours
1000
2000
4000
5000
7000
Carried
out
8000
10000
11000
13000
14000
Measure the battery voltage under load
Perform insulation testing
Measure the tray for short circuits
Hydraulic system
Check the condition of the hydraulic system and check for damage, correct function
and leak tightness
Check the hydraulic pump for leak tightness
Check the hydraulic oil level
Check the oil filter (and replace if dirty)
Test the oil tank for leak tightness
Clean the breather filter and replace if necessary
Lift mast
Check the mast mounting for damage and check the tightening torques. For mast
traversing, check and lubricate the sliding faces
Check the mast profiles for damage and wear. Lubricate the mast profiles
Check the load chains for damage and wear. Adjust and lubricate the load chains.
Replace the main lift chains after 5000 operating hours (recommendation)
Check the lift cylinders and connections for damage and leaks
Check the guide pulleys for damage and wear
Check the mast rollers and chain rollers for damage and wear
Check the tilt cylinders and connections for damage and leaks
Check the joints of the tilt attachment for play and ease of movement
Check the reach cylinder and connections for damage and leaks
Check the joints of the reach cylinder for play and ease of movement, and lubricate
Check the fork carriage for damage and wear
Check the fork height setting and adjust the chain length if necessary
Check the fork arm interlock for damage and correct function
Check the fork arms for wear and deformation
Check that there is a safety screw on the fork carriage or on the attachment
Special equipment
Check the heating system for damage; observe the manufacturer’s maintenance
instructions
50988078001 [EN]
233
Summary of Contents for FM-X
Page 2: ......
Page 10: ......
Page 11: ...1 Foreword ...
Page 22: ...1 Foreword Environmental considerations 12 50988078001 EN ...
Page 23: ...2 Introduction ...
Page 29: ...Introduction 2 Residual risk 50988078001 EN 19 ...
Page 34: ...2 Introduction Residual risk 24 50988078001 EN ...
Page 35: ...3 Safety ...
Page 54: ...3 Safety Emissions 44 50988078001 EN ...
Page 55: ...4 Overviews ...
Page 64: ...4 Overviews Identification points 54 50988078001 EN ...
Page 65: ...5 Operation ...
Page 237: ...6 Maintenance ...
Page 240: ...6 Maintenance General maintenance information 230 50988078001 EN ...
Page 260: ...6 Maintenance Servicing 250 50988078001 EN ...
Page 261: ...7 Technical data ...
Page 284: ...7 Technical data Wheels and tyres 274 50988078001 EN ...
Page 291: ......
Page 292: ...STILL GmbH Berzeliusstrasse 10 D 22113 Hamburg Ident no 50988078001 EN ...