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Smartgen HGM8110DC, User Manual

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Smartgen HGM8110DC User Manual Download Page 49

                                       

HGM8110DC GENSET CONTROLLER USER MANUAL 

HGM8110DC Genset Controller                      2018-12-27                      Version 1.1                Page 49 of 60 

12  TYPICAL APPLICATION   

 

Fig.3 - HGM8110DC Typical Application Diagram 

NOTE: B+ fuse: minimum 2A, and maximum 20A. Emergency fuse: maximum 32A. customers should select 

appropriate fuse based on the local situation. 

 

 

Fig.4 - HGM8110DC Expend Module Typical Application Diagram 

 

Summary of Contents for HGM8110DC

Page 1: ...HGM8110DC GENSET CONTROLLER USER MANUAL SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD...

Page 2: ...r storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this pub...

Page 3: ...Notation Clarification Sign Instruction NOTE Highlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which if not strictly observed could result...

Page 4: ...ONTROL PROCEDURES 17 6 PROTECTION 18 6 1 WARNINGS 18 6 2 SHUTDOWN ALARM 20 6 3 TRIP AND STOP ALARM 22 6 4 TRIP ALARM 23 7 WIRINGS CONNECTION 24 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 27 8...

Page 5: ...MINS GCS MODBUS 53 14 6 CUMMINS QSM11 54 14 7 CUMMINS QSZ13 54 14 8 DETROIT DIESEL DDEC III IV 54 14 9 DEUTZ EMR2 55 14 10JOHN DEERE 55 14 11MTU MDEC 55 14 12MTU ADEC SMART MODULE 56 14 13MTU ADEC SAM...

Page 6: ...nguages including Chinese English and other languages HGM8110DC genset controller integrates digitization intelligentization and network technology which is used for genset automation and monitor cont...

Page 7: ...AN HGM8110DC and HGM8100N modules comparison is as below Table 3 Moudles Comparison Modules HGM8110DC HGM8110V HGM8120V HGM8110CAN HGM8120CAN Display VFD DC Monitoring Mains Monitoring Input Number 8...

Page 8: ...data such as water temperature oil pressure speed fuel consumption and so on of ECU machine but also control starting up shutdown raising speed and speed droop via CANBUS port need controller with CA...

Page 9: ...tor frequency are optional Widely power supply range DC 8 35 V suitable to different starting battery voltage environment Event log real time clock scheduled start stop generator can be set as start g...

Page 10: ...ay Output 16 A DC28V at supply output Programmable Relay Output 1 7 A DC28V at supply output Programmable Relay Output 2 7 A DC28V at supply output Programmable Relay Output 3 7A DC28V at supply outpu...

Page 11: ...is normal flashing when generator state is abnormal off when there is no generator power 5 2 KEY FUNCTION Table 6 Key Function Descriptions Icon Key Description Stop Stop running generator in Auto Ma...

Page 12: ...an change it in case of others change the advanced parameters setting Please clearly remember the password after changing If you forget it please contact SmartGen services and send PD information in t...

Page 13: ...warning and shutdown alarms if the detailed alarm information is displayed check engine according to it otherwise please check the manual of generator according to SPN alarm code Event log Records all...

Page 14: ...figure on load or not during commissioning when to commissioning and select the mode after commissioning manual mode auto mode and stop mode Clear users accumulation Can clear total run time A and B t...

Page 15: ...ng Up Delay is over if generator state is normal its indicator will be illuminated If voltage and frequency has reached on load requirements the closing relay will be energized generator will accept l...

Page 16: ...tically With high temperature low oil pressure over speed and abnormal voltage during generator running controller can protect genset to stop quickly Press and to open or close the switch Please refer...

Page 17: ...ailure while switch on outputting When detecting time out if switch on failed it will wait for switch on Otherwise switch on is completed If transfer failed and warning SELECT Enable there is alarming...

Page 18: ...of AC genset is lower than the set value it will send warn signals 8 AC Over Current When controller detects the current of AC genset is higher than the set value and the action select Warn it will se...

Page 19: ...send warn signals 25 High Temp Warn When controller detects the temperature is higher than the set value it will send warn signals 26 Low Temp Warn When controller detects the temperature is lower th...

Page 20: ...Loss of Speed Signal When controller detects speed value equals to 0 and the action select Shutdown it will send stop signals 5 AC Over Frequency When controller detects the frequency value of AC gen...

Page 21: ...and the action select shutdown it will send stop signals 21 High Temp Shutdown When controller detects temperature is higher than the set value it will send stop signals 22 Pressure Sensor Open When...

Page 22: ...roller detects reverse power value of AC genset power is negative is higher than the set value and the action select trip and stop it will send a trip and stop signals 4 AC Over Power When controller...

Page 23: ...Over Power When controller detects the over power value of AC genset power is positive is higher than the set value and the action select trip it will send a trip signals 4 DC Over Current When contr...

Page 24: ...itive of starter battery If wire length is over 30m better to double wires in parallel Max 20A fuse is recommended 3 Emergency stop 2 5mm2 Connected with B via emergency stop button 4 Fuel relay outpu...

Page 25: ...2 Normally close output rated 7A Details see Table 14 21 Public points of relay 22 Normally open output rated 7A 23 ECU CAN Impedance 120 shielding wire is recommended its single end earthed 24 ECU CA...

Page 26: ...2 See following installation instruction 49 Earth Current 1 5mm2 External connected to secondary coil of current transformer rated 5A 50 1 5mm2 51 Aux Input 8 1 0mm2 Ground connected is active B Detai...

Page 27: ...DC generator which is used as the standard for load power 6 CT Ratio 10 6000 A 20mA 400 Ratio of the external connected DC current transformer 7 Rated Power 10 6000 kW 100 It is rated power for DC gen...

Page 28: ...dle running time when genset stop 11 ETS Solenoid Hold 0 3600 s 20 The time of powering up the electromagnet during stop procedure 12 Wait Stop Delay 0 3600 s 0 Time between ending of genset idle dela...

Page 29: ...s value charge failure alarms 15 Start Attempts 1 10 times 3 Max crank times of crank attempts When reach this number controller will send start failure signal 16 Crank Disconnect 0 6 2 See Table 17 T...

Page 30: ...od when the generator voltage is less than the load voltage 7 PT Fitted 0 1 0 0 Disable 1 Enable 8 Over Volt Shutdown 0 200 120 Setting value is percentage of AC generator rated volt Delay value defau...

Page 31: ...th of generator switch off 3 Check Time 0 20 0 s 5 0 Time of detecting switch auxiliary contacts after ATS breaker transferred 4 Open Check 0 1 0 0 Disable 1 Enable 5 Check Fail Warn 0 1 1 0 Disable 1...

Page 32: ...when oil pressure is lower than this value Detecting only after safety delay is over The delay value default 3s also can be set 4 Low Warning 0 1000 kPa 124 Warn when oil pressure is lower than this v...

Page 33: ...2 0 From safety on 1 From Crank 2 Always 3 Never 4 Active Actions 0 4 0 0 Warning 1 Shutdown 2 Trip and stop 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm 6 Des...

Page 34: ...down 2 Trip and stop 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm 6 Description LCD display detailed contents when the input is active Relay Outputs Relay Outp...

Page 35: ...7 Air Flap Control Action when over speed shutdown and emergence stop It also can close the air in flow 18 Audible Alarm Action when warning shutdown trips Can be connected with annunciator externally...

Page 36: ...part of ECU dropping to idle speed 40 ECU Stop Used for ECU engine and control its stop 41 ECU Power Supply Used for ECU engine and control its power 42 Speed Raise Pulse Active 0 1s when controller...

Page 37: ...9 Emergency Stop Action when emergency stop alarm occurs 100 Fail to Start Action when failed start alarm occurs 101 Fail to Stop Action when failed stop alarm occurs 102 Under Speed Warning Action wh...

Page 38: ...er power 129 138 Reserved 139 High Temperature Warn Action when hi temperature warning occurs 140 Low Temperature Warn Action when low temperature warning occurs 141 High Temperature Shutdown Action w...

Page 39: ...180 Exp1 Ch19 Low Shut 181 Exp1 Ch19 Low Warn 182 Exp1 Ch20 High Shut 183 Exp1 Ch20 High Warn 184 Exp1 Ch20 Low Shut 185 Exp1 Ch20 Low Warn 186 Exp1 Ch21 High Shut 187 Exp1 Ch21 High Warn 188 Exp1 Ch2...

Page 40: ...GENSET CONTROLLER USER MANUAL HGM8110DC Genset Controller 2018 12 27 Version 1 1 Page 40 of 60 No Type Description 235 Reserved 236 239 Reserved 240 279 PLC Flag 1 40 Action when PLC flag is 1 280 299...

Page 41: ...3 parts condition output S1 or S2 and condition output S3 S1 or S2 is TRUE while S3 is TRUE Defined combination output is outputting S1 and S2 are FALSE or S3 is FALSE Defined combination output is n...

Page 42: ...are illuminating when input is active 6 Panel Lock All buttons in panel is inactive except direction and exit buttons and there is in the right of first row in LCD when input is active 7 War Mode All...

Page 43: ...ote Start Off Load In Auto mode when input is active genset can be started automatically and NOT take load after genset normal running when input is inactive genset will stop automatically 30 Manual S...

Page 44: ...nsor 2 Pressure Sensor 0 Not Used 1 User Configured Resistance 2 User Config 4 20 mA 3 User Config Voltage 4 VDO 10Bar 5 CURTIS 6 VOLVO EC 7 DATCON 10Bar 8 SGX 9 SGD 10 SGH 11 VDO 5Bar 12 DATCON 5Bar...

Page 45: ...Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as speed must ensure that the number of flywheel teeth is as same as setting otherwise over...

Page 46: ...in case that the condition of too high as well as too low will happen 2 When setting the warning alarm please set the correct return value otherwise maybe there is abnormal alarm When setting the maxi...

Page 47: ...es and using sensor user can adjust it in curve type When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs If select sensor type as None sensor curve...

Page 48: ...n wire of fuel valve If checking is OK make the start battery power on choose manual mode and controller will executive routine Set controller under manual mode press start button genset will start Af...

Page 49: ...ion 1 1 Page 49 of 60 12 TYPICAL APPLICATION Fig 3 HGM8110DC Typical Application Diagram NOTE B fuse minimum 2A and maximum 20A Emergency fuse maximum 32A customers should select appropriate fuse base...

Page 50: ...normal working 13 3 SPEED SENSOR INPUT Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 core...

Page 51: ...transformer and input voltage must correct Otherwise the current of collecting and active power maybe not correct NOTE ICOM port must be connected to negative pole of battery WARNING When there is lo...

Page 52: ...120 connecting line is recommended Engine type Cummins ISB 14 2 CUMMINS QSL9 Suitable for CM850 engine control mode Table 21 50 Pins Connector Terminals of controller 50 pins connector Remark Fuel re...

Page 53: ...AN communication shielding line connect with ECU terminal only CAN H SAE J1939 signal C Using impedance 120 connecting line CAN L SAE J1939 return D Using impedance 120 connecting line Engine type Cum...

Page 54: ...output Making 16 connect to 41 during high speed running of controller via external expansion relay Auxiliary output 2 19 41 Setting to pulse raise speed control normally open output Making 19 connect...

Page 55: ...ne is recommended Engine type VolvoEDC4 14 10 JOHN DEERE Table 34 21 Pins Connector Terminals of controller 21 pins connector Remark Fuel relay output G J Start relay output D CAN GND CAN communicatio...

Page 56: ...and SAM module Table 37 ADEC X1 Connector Terminals of controller ADEC X1port Remark Fuel relay output X1 43 X1 Terminal 28 Connected to negative of battery Start relay output X1 37 X1 Terminal 22 Co...

Page 57: ...ECU power Configurable output 1 ECU power Table 42 Data bus Connector Terminals of controller Data bus connector Remark CAN GND CAN communication shielding line connect with controller s terminal onl...

Page 58: ...rail pump engine Table 45 Engine 42 Pins Connector Terminals of controller Engine 42 pins port Remark Fuel relay output 1 40 Connect to engine ignition lock Start relay output Connect to starter coil...

Page 59: ...oller It can be connected to the monitoring equipment directly using network cable or via switchboard The communication between the controller and monitoring equipment is carried out using TCP ModBus...

Page 60: ...nformation on LCD Check programmable inputs Crank not disconnect Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Start...

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