SEW-Eurodrive MOVIMOT flexible MMF3 C/DBC Series Operating Instructions Manual Download Page 379

Page: 379 / 432

Technical data and dimension sheets

Braking resistors

Operating Instructions – MOVIMOT

flexible

379

Functions of the brake
control

HV brake control

DC 24 V brake control

Functions of the brake con-
trol with preferred brakes

Current-controlled PWM control

The integrated /BES brake rectifier
does not extend the range of func-
tions.

Brake is released faster

Dissipating the regenerative energy

More functions (in preparation)

1) See duty type /B on the nameplate of the electronics cover.

2) See /BES option on the nameplate of the MOVIMOT

flexible device.

11.5

Braking resistors

11.5.1

Overview

MOVIMOT

flexible is equipped with a brake chopper. The following table shows their

possible use in regenerative mode:

Application

Inverter

Dissipation of regenerative

energy

Brake chopper

Small amount of regenera-
tive energy

MOVIMOT

flexible

Integrated braking resistor

Medium/large amount of re-
generative energy

MOVIMOT

flexible

External braking resistor

29128668/EN – 12/2019

Summary of Contents for MOVIMOT flexible MMF3 C/DBC Series

Page 1: ...8_1219 Drive Technology Drive Automation System Integration Services Operating Instructions Decentralized Frequency Inverter MOVIMOT flexible MMF1 C DSI MMF3 C DSI EtherCAT SBusPLUS Edition 12 2019 29128668 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...MF1 14 3 2 MOVIMOT flexible MMF3 15 3 3 Cable entry position 16 3 4 Nameplate position 17 3 5 Example nameplate and type designation 18 3 6 Examples for the optional nameplate Plug connector positions 21 3 7 Electronics 23 3 8 Example nameplate and type designation of the electronics 26 3 9 Example nameplate and type designation of connection unit 28 4 Mechanical installation 29 4 1 Installation n...

Page 4: ...andstill FCB02 FCB13 FCB14 181 7 Operation 182 7 1 Switch disconnector 182 7 2 Manual mode with MOVISUITE 183 7 3 Drive unit behavior in case of a voltage failure 186 7 4 DynaStop 187 7 5 Function Releasing the brake deactivating DynaStop with FCB01 188 7 6 DynaStop in conjunction with STO 190 7 7 Mechanical brake in connection with STO 195 8 Service 196 8 1 Evaluating fault messages 196 8 2 Switc...

Page 5: ... 1 Conformity 367 11 2 General information 368 11 3 Technical data 368 11 4 Brake control 378 11 5 Braking resistors 379 11 6 Mounting kit for braking resistor BW C 386 11 7 Line choke 390 11 8 Screw fittings 392 11 9 Mounting positions 394 11 10 Device dimension drawings 395 11 11 Dimension drawings of plug connectors in the electronics cover 399 11 12 Dimension drawings of plug connectors in the...

Page 6: ...r all further components 1 3 Structure of the safety notes 1 3 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possibl...

Page 7: ...k of crushing Warning of automatic restart 1 3 3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source of hazard Possible consequence s if disregar ded Measure s to prevent the hazard 1 4 Decimal separator in numer...

Page 8: ...aim under limited warranty Read the documentation before you start working with the product 1 6 Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders 1 7 Copyright notice 2019 SEW EURODRIVE All rights reserved Unauthorized reproduction modifica tion distribution or any other use of the whole or any p...

Page 9: ...t ensure that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Disassembly Ensure that the persons who work on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulations...

Page 10: ...el and ground devices systems and circuits in accordance with the standards of safety technology Instructed persons All work in the areas of transportation storage operation and waste disposal must be carried out by persons who are trained appropriately The purpose of the instruction is to give persons the ability to perform the required tasks and work steps in a safe and correct manner 2 4 Design...

Page 11: ...llowed by the documentation 2 6 Transportation Inspect the shipment for damage as soon as you receive the delivery Inform the ship ping company immediately about any damage If the product is damaged it must not be assembled installed or started up Observe the following notes when transporting the device Ensure that the product is not subject to mechanical impact Before transportation cover the con...

Page 12: ...udes above 1000 m above sea level up to 3800 m above sea level under the following conditions The reduction of the nominal output current and or the line voltage is considered according to the data in chapter Technical data in the documentation Above 2000 m above sea level the air and creeping distances are only sufficient for overvoltage class II according to EN 60664 At altitudes above 2000 m ab...

Page 13: ...gerous electric arcs damaging the product If you disconnect the product from the voltage supply do not touch any live compo nents or power connections because capacitors might still be charged Observe the following minimum switch off time 5 minutes Observe the corresponding information signs on the product The fact that the operation LED and other display elements are no longer illuminated does no...

Page 14: ...ion box see the following figure 76646 Bruchsal Germany MMF11S00 000 SFCDI0 C DSP IV DFC20A 0020 01 1234567890 0001 14 LIS TED IND CO NT EQ 2D 06 Eing an g Inpu t U AC 3x38 0 5 00 V I AC 1 9A f 50 60 Hz T 25 C 4 0 C IP 54 ML00 01 28 10 85 58 U 3x0 U inpu t I AC 2 0A f 0 5 99 Hz Au sgan g Outpu t 3 4 5 6 2 1 9 8 3 5 6 7 4 25774866571 1 LED displays 2 Plug connector M12 3 Screws for PE connection 4 ...

Page 15: ...r uc hs al Ge rm an y M M F3 1S 02 D 11 S FC D I0 C D S P IV D FC 20 A 0 02 0 01 12 34 56 78 90 00 01 14 LIST ED IND CON T EQ 2D0 6 Ei ng an g I np ut U AC 3x 38 0 50 0V I AC 1 9 A f 50 6 0H z T 2 5 C 40 C IP 54 ML 00 01 28 10 85 58 U 3x 0 U inp ut I AC 2 0 A f 0 59 9H z Au sg an g O utp ut 3 4 5 2 1 8 7 9 6 4 5 3 3 10 11 9007225045744523 1 LED displays 7 Screws for PE connection 2 Plug connector ...

Page 16: ...sition X 2 3 X 2 M25 1 5 2 M16 1 5 2 2 M25 1 5 2 M16 1 5 3 3 M25 1 5 3 M16 1 5 The following figure shows the possible cable entries 3 X 2 3 X 2 9007225029614731 3 3 2 Design MMF3 The following cables entries are possible for the device Position X 3 X 3 M25 1 5 4 M16 1 5 3 3 M25 1 5 4 M16 1 5 The following figure shows the possible cable entries 3 X 3 X 25810616715 29128668 EN 12 2019 ...

Page 17: ...0 50 0V I AC 1 9 A f 50 60 Hz T 25 C 4 0 C IP 54 ML 000 1 281 085 58 U 3x0 U inpu t I AC 2 0 A f 0 599 Hz Aus gan g O utp ut 29318060555 3 4 2 Design MMF3 The following nameplate positions are possible for the device Nameplate of the complete device Position 2 left Optional nameplate Position 2 right The following figure shows the position of the nameplate 76646 Bruchsal Germany MMF31S02 D11 5D3 S...

Page 18: ...4 LISTED IND CONT EQ 2D06 Eingang Input U AC 3x380 500V I AC 1 9A f 50 60Hz T 25 C 40 C IP 54 ML 0001 28108558 U 3x0 Uinput I AC 2 0A f 0 599Hz Ausgang Output 2 3 1 29318027915 1 FS logo 2 Unique serial number 3 The DataMatrix code on the nameplate indicates the unique serial number FS logo description The FS logo on the nameplate is based on the combination of safety related compo nents that is i...

Page 19: ...ont module 0 Closed 1 Engineering interface M121 2 Prepared for CBG1 keypad 3 Prepared for CBG1 local operator panel D11 Maintenance switch 000 Without switching element D11 Switch disconnector with feedback contact1 M11 Switch disconnector with feedback contact and line protection 1 5 Connection voltage 5 AC 500 V D Power section design EMC D EMC filter with limit value category C3 EN 61800 3 3 C...

Page 20: ...connector PE pressure compensation fitting for electronics BW1 integrated BG1 braking resistor DSI10A Electronics cover design DSI10A Direct Systembus Installation EtherCAT SBusPLUS communication via M12 0020 Nominal output current of the electronics cover 0020 2 0 A 0025 2 5 A 0032 3 2 A 0040 4 0 A 0055 5 5 A 1 Only available in combination with MOVIMOT flexible MMF3 2 Not available in combinatio...

Page 21: ...ng figure shows an example of the optional nameplate Plug connector pos itions S0 X1203_2 X4141 X1203_1 X5504 X5505 01 7659637451 0001 19 18014424412268555 The nameplate shows the designations and positions of the plug connectors at the connection box This nameplate can be installed in position 2 X 3 S0 X1 203_2 X2 101 X4 141 X1 203_1 X5 504 X5 505 01 186 259 190 1 0 001 18 2 2 18014424412264971 2...

Page 22: ...ameplate Plug connector pos itions S0 X5505 X5504 X1523 X2313 X1203_2 X1203_1 01 7659637448 0001 19 18014424412275723 The nameplate shows the designations and positions of the plug connectors at the connection box This nameplate can be installed in position 2 S0 X2 10 1 X5 50 5 X5 50 4 X1 52 3 X2 31 3 X1 20 3_ 2 X1 20 3_ 1 01 18 62 59 19 01 00 01 18 X 3 2 2 18014424412272139 29128668 EN 12 2019 ...

Page 23: ...1 14 15 27021623539093131 1 Cable glands 2 Connection box 3 Connection line L1 L2 L3 4 Connection for motor brake and temperature sensor 5 Braking resistor connection 6 Plug connector connection unit for electronics cover 7 Electronics terminal strip 8 Fieldbus connection depends on the configured connections 9 Engineering interface 10 MOVILINK DDI connection 11 Screws for PE connection 12 Electro...

Page 24: ...ring interface 2 Screws for PE connection 11 MOVILINK DDI connection 3 Connection line L1 L2 L3 12 Fieldbus connection depends on the configured connections 4 Connection box 5 Braking resistor connection 13 Connection for motor brake and temperature sensor 6 Electronics terminal strip 14 Electronics cover 7 Maintenance switch 15 DIP switches S1 1 S1 4 8 Front module 16 DIP switches S2 1 S2 4 9 Plu...

Page 25: ...ctronics Operating Instructions MOVIMOT flexible 25 3 7 2 Electronics cover outside The following figure gives an example of electronics cover designs 1 2 9007227801545227 1 LED displays 2 Plug connector 29128668 EN 12 2019 ...

Page 26: ...C 6 0A Imax f 0 599Hz Ausgang Output Type DSI10A 0020 503 A S00 000 S0 01 7569637446 0001 19 D 76646 Bruchsal Made in Germany 30495025803 3 8 2 Type designation of the electronics cover The following table shows the type designation of the electronics cover DSI product family DSI Electronics cover Direct System bus Installation 1 Communication type 1 EtherCAT SBusPLUS 0 Port configuration 0 M12 pl...

Page 27: ...level 0 standard 1 Application level 1 2 Application level 2 000 MOVIKIT version 000 No MOVIKIT module loaded at factory settings Controlled using a freely configurable process data interface 001 MOVIKIT Velocity Drive 002 MOVIKIT Positioning Drive application level 1 required SBA Safety option SBA Safe communication with safety card 1 If this digit of the type designation is 0 the device variant ...

Page 28: ...on unit I Hardware design I for MOVIMOT flexible MMF1 C for MOVIMOT flexible MMF3 1 Flange dimensions for relevant cover size 1 Suitable for electronics cover size 1 with without cooling fins H Fieldbus connection configuration S Standard H Hybrid DFC Communication variant DBC Direct Binary Communication DAC Direct AS Interface Communication DFC Direct Fieldbus Communication DSI Direct System bus ...

Page 29: ...assembly WARNING Risk of injury if the device starts up unintentionally and danger of electrical voltage Dangerous voltages may still be present for up to 5 minutes after disconnection from the line voltage Disconnect the device from the power supply with suitable external measures be fore you start working on the device and secure it against unintentional reconnec tion to the voltage supply Secur...

Page 30: ...ed torques must be adhered to with a tolerance of 10 4 4 Installation requirements Check that the following conditions have been met The information on the nameplate of the device corresponds to the line voltage The device is undamaged no damage caused by transport or storage The ambient temperature corresponds to the operating instructions and name plate The device must not be installed in the fo...

Page 31: ...r units does not influence cooling Use suitable cable glands for the supply leads use reducing adapters if neces sary Seal the cable entries properly Clean the sealing surfaces of the cover before reinstalling it 4 5 2 Electronics cover WARNING Risk of burns due to hot surfaces Serious injuries Let the devices cool down before touching them NOTICE Loss of the guaranteed degree of protection Possib...

Page 32: ...match the size Be careful not to tilt the electronics cover when placing it on the connection box Design MMF1 The following figure shows how to correctly place the electronics cover onto the con nection box 25845914891 Design MMF3 The following figure shows how to correctly place the electronics cover onto the con nection box 25845911307 29128668 EN 12 2019 ...

Page 33: ...uired to remove the electronics cover For detailed dimension drawings see chapter Technical data and dimension sheet Design MMF1 The following figure shows the minimum clearance when installing the electronics cover 100 25847860491 Design MMF3 The following figure shows the minimum clearance when installing the electronics cover 100 25847856907 29128668 EN 12 2019 ...

Page 34: ...34 Removing the electronics cover Design MMF1 The following figure shows how you can lever off the electronics cover in the intended places 25851327883 Design MMF3 The following figure shows how you can lever off the electronics cover in the intended places 25851331467 29128668 EN 12 2019 ...

Page 35: ...ws the factor fAH according to IEC 60034 1 2017 Table 12 by which the thermal motor torque has to be reduced depending on the installation altitude H Observe the additional chapter Technical data and dimension drawings Derating depending on the ambient temperature h 0 0 2 0 4 0 6 0 8 1 0 1 2 0 1000 m 2000 m 3000 m 4000 m 3800 m 5000 m fAH 25852074635 29128668 EN 12 2019 ...

Page 36: ...ation Mounting the unit Operating Instructions MOVIMOT flexible 36 4 6 Mounting the unit 4 6 1 Design MMF1 The following figure shows the mounting dimensions for the device 69 138 228 M6 M6 25829928715 29128668 EN 12 2019 ...

Page 37: ...nical installation Mounting the unit Operating Instructions MOVIMOT flexible 37 4 6 2 Design MMF3 The following figure shows the mounting dimensions for the device 159 312 M6 M6 25829932299 29128668 EN 12 2019 ...

Page 38: ... 4 7 1 Design MMF1 The following figure shows the mounting dimensions for the device with spacers 100 220 M6 M6 1 2 31263212171 1 Spacers stainless steel available for delivery from SEW EURODRIVE part number 28266129 Scope of delivery 2 spacers 4 hex head screws M6 20 stainless steel torque 3 3 Nm 2 Hex head screw 4 M6 29128668 EN 12 2019 ...

Page 39: ...The following figure shows the mounting dimensions for the device with spacers 100 360 M6 M6 1 2 31263214603 1 Spacers stainless steel available for delivery from SEW EURODRIVE part number 28266129 Scope of delivery 2 spacers 4 hex head screws M6 20 stainless steel torque 3 3 Nm 2 Hex head screw 4 M6 29128668 EN 12 2019 ...

Page 40: ...ous injuries Let the devices cool down before touching them 4 8 1 Blanking plugs Tighten the plastic blanking plugs included in the delivery by SEW EURODRIVE with 2 5 Nm Design MMF1 The following figure shows the blanking plugs for the device 25828111371 Design MMF3 The following figure shows the blanking plugs for the device 25826071051 29128668 EN 12 2019 ...

Page 41: ...meter Tighten ing torque EMC cable glands nickel plated brass 18204783 10 pcs M16 1 5 5 to 9 mm 4 0 Nm 18204805 10 pcs M25 1 5 11 to 16 mm 7 0 Nm EMC cable glands stainless steel 18216366 10 pcs M16 1 5 5 to 9 mm 4 0 Nm 18216382 10 pcs M25 1 5 11 to 16 mm 7 0 Nm The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland Cable with outer diam...

Page 42: ...g torques Operating Instructions MOVIMOT flexible 42 Design MMF1 The following figure shows the cable glands of the device 25827800587 Design MMF3 The following figure shows the cable glands of the device 25826074635 29128668 EN 12 2019 ...

Page 43: ...onics cover Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6 0 Nm Design MMF1 The following figure shows how to screw on the electronics cover 1 2 4 3 4 2 3 1 25827797003 Design MMF3 The following figure shows how to screw on the electronics cover 1 2 4 3 4 2 3 1 25827793419 29128668 EN 12 2019 ...

Page 44: ... standards Note the following information 5 1 2 EMC compliant installation INFORMATION This drive system is not designed for operation on a public low voltage supply system that supplies residential areas This is a product with restricted availability in accordance with IEC 61800 3 This product may cause EMC interference In this case it is recommended for the user to take suitable measures With re...

Page 45: ...ntial bonding Regardless of the PE connection it is essential that low impedance HF capable equipotential bonding is provided see also EN 60204 1 or DIN VDE 0100 540 Provide for a connection over a wide area between the device and the mounting rail To do so use a ground strap HF litz wire for example to connect the device and the grounding point of the system Do not use the cable shields of data l...

Page 46: ...ce 1 2 3 4 25826066699 1 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate in case the entire contact surface is conductive e g unpainted 2 Second PE conductor via separate terminals 3 PE conductor in the supply system cable 4 EMC compliant equipotential bonding for example using a ground strap HF litz wire The contact surfaces must be co...

Page 47: ...ce 1 2 3 4 25826063115 1 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate in case the entire contact surface is conductive e g unpainted 2 Second PE conductor via separate terminals 3 PE conductor in the supply system cable 4 EMC compliant equipotential bonding for example using a ground strap HF litz wire The contact surfaces must be co...

Page 48: ...3884960907 Tightening torque of the cable gland Tightening torque of the M6 nut for stud bolt Part number M16 cable gland with M6 stud bolt 4 0 Nm 3 0 Nm 08189234 M25 cable gland with M6 stud bolt 7 0 Nm 3 0 Nm 08192685 You can install this cable gland at a connection box that still has a free cable entry of size M16 or M25 Screw the cable gland into the free cable entry and install the grounding ...

Page 49: ... inverter No EMC limits are specified for interfer ence emission in IT systems The EMC limits for interference emission specified in chapter Technical data do not apply to IT system designs Voltage systems with grounded outer conductor Not permitted 5 3 2 Connecting supply system cables The nominal voltage and frequency of the device must correspond with the data of the supply system Dimension the...

Page 50: ...leeve without plastic collar With conductor end sleeves with plastic collar Connection cross sec tion 0 08 mm2 2 5 mm2 0 08 mm2 1 5 mm2 0 08 mm2 1 5 mm2 Stripping length 8 mm 9 mm Terminals X3 for braking resistor Observe the permitted cable cross sections for installation Terminals X3 for braking resistor Without conductor end sleeve With conductor end sleeve with or without plastic collar Connec...

Page 51: ... terminals X1 the following figure shows a schematic illustration 2 1 25649924107 5 3 5 Activating terminals X2_A for motor brake and temperature sensor Adhere to the following sequence when you activate the terminals X2_A for motor brake and temperature sensor Terminals X2_A for motor brake and temperature sensor the following figure shows a schematic illustration 2 1 9007225066726923 29128668 EN...

Page 52: ...terminals the following figure shows a schematic illustration 2 1 3 25657187979 5 3 8 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used Severe or fatal injuries The product can cause direct current in the PE conductor If a residual current device RCD or a residual current monitoring device RCM is used for protec tion in the...

Page 53: ...compliance with the minimum switch on switch off times Damage to the device Keep the supply system switched off for 10 s before switching the power back on Do not switch the supply system off and on more than once per minute Use only a contactor of utilization category AC 3 EN 60947 4 1 as a line con tactor 29128668 EN 12 2019 ...

Page 54: ...rew is 2 0 to 2 4 Nm Observe the following notes regarding PE connection Impermissible assembly Recommendation Assembly with cable lug1 Permitted for all cross sections Assembly with solid connecting wire1 Permitted for cross sections up to max 2 5 mm2 1 M5 9007201632429067 2 5 mm M5 9007201632413579 1 Use the specified material for the assembly that is included in the accessory bag 1 Forked cable...

Page 55: ...e connection is equipped with a plug connector for industrial applications according to IEC 60309 and if the supply system cable has a diameter of 2 5 mm2 INFORMATION The round M23 plug connectors of the 723 series by TE Connectivity Intercontec products meet the requirements according to IEC 60309 Plug connectors for indus trial applications 5 3 11 Installation with protective separation The elec...

Page 56: ...se to ground If safe electrical disconnection is required it must be implemented outside the unit for altitudes of 2000 m above sea level and higher safe electrical disconnection in accordance with EN 61800 5 1 At installation altitudes between 2000 m and 3800 m above sea level the permit ted rated power supply voltages are reduced as follows By 6 V per 100 m 1 The maximum altitude is limited by t...

Page 57: ...interface 2 MOVIMOT flexible with DSI 0 electronics cover with 2 M12 fieldbus connec tion 3 The decentralized frequency inverter is equipped with an integrated DC 24 V supply As an option the electronics of the decentralized frequency inverter may be supported by an external DC 24 V supply 4 The STO cable between the safety relay and the last decentralized frequency in verter may not be longer tha...

Page 58: ...ing to other components are electrically insulated Connect the external braking resistor again Observe the installation instructions of the device and of the external braking resistor The following figure shows the terminal assignment in the connection box of the device D C B A1 T2 U V W 1 2 3 11 12 13 X1 X31 X43 X42 X16 X9 X3 X2_A 1 2 3 4 11 12 13 14 21 22 23 24 A1 T2 U D C B V W PE PE 2702162676...

Page 59: ...O_M Yellow Input STO_ground to loop through 13 24V_in DC 24 V input 14 24V_in DC 24 V input to loop through 21 F_STO_P2 Yellow Input STO 22 F_STO_P2 Yellow Input STO to loop through 23 0V24_in 0V24 reference potential 24 0V24_in 0V24 reference potential to loop through X42 EtherCAT SBusPLUS IN1 1 TX Transmit line 2 TX Transmit line 3 RX Receive line 6 RX Receive line X43 EtherCAT SBusPLUS OUT1 1 T...

Page 60: ...hite Reserved Connection Temperature sensor Temp U U Gray Motor connection phase U V V Gray Motor connection phase V W W Gray Motor connection phase W 1 See chapter Type designation of the connection unit 2 For more information refer to chapter Bulk cables Brakemotor cables for motors with digital interface MOVILINK DDI Con necting the bulk cables The following figure shows the factory installed j...

Page 61: ...onformity Operating voltage Cable reel in stallation type Cable type properties Cable cross section Part number Motor connection with MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 30 m 100 m 200 m LEONI LEHC 005796 Halogen free 1 5 mm2 28123336 Motor connection with MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 30 m 100 m 200 m LEONI LEHC 005775 1 5 mm2 28123395 29128...

Page 62: ...allation type Cable type properties Cable cross section Part number Motor connection with MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 30 m 100 m 200 m LEONI LEHC 005770 Halogen free 2 5 mm2 28123344 Motor connection with MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 30 m 100 m 200 m LEONI LEHC 005776 2 5 mm2 28123409 29128668 EN 12 2019 ...

Page 63: ...ore color Core cross section Identi fication Signal Description Black 1 5 mm2 2 5 mm2 U L1 U Motor connection phase U Black 1 5 mm2 2 5 mm2 V L2 V Motor connection phase V Black 1 5 mm2 2 5 mm2 W L3 W Motor connection phase W Green yel low 1 5 mm2 2 5 mm2 PE PE connection Purple coaxial cable DDI MOVILINK DDI connection Yellow 1 0 mm2 A Brake A Reserved1 Reserved1 Brake Orange 1 0 mm2 B Brake B Re...

Page 64: ...tion Part number Motor connection without MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 100 m 200 m LEONI LEHC 005272 Halogen free 1 5 mm2 19150067 Connection cable 2 5 mm2 Connection cables Conformity Operating voltage Cable reel in stallation type Cable type properties Cable cross section Part number Motor connection without MOVILINK DDI Open cable end not prefabricated CE UL AC 5...

Page 65: ... Core cross section Identific ation Signal Description Black 1 5 mm2 2 5 mm2 U L1 U Motor connection phase U Black 1 5 mm2 2 5 mm2 V L2 V Motor connection phase V Black 1 5 mm2 2 5 mm2 W L3 W Motor connection phase W Green yel low 1 5 mm2 2 5 mm2 PE PE connection Black 1 0 mm2 1 Brake 13 Reserved1 Brake 13 Brake Black 1 0 mm2 2 Brake 14 Reserved1 Brake 14 Reserved1 Black 1 0 mm2 3 Brake 15 Reserve...

Page 66: ...ricated CE UL AC 500 V 100 m 200 m HELUKABEL Li9Y11Y HF 2 5 mm2 28118707 Open cable end not prefabricated CE UL AC 500 V 100 m 200 m HELUKABEL Li9YYö 2 5 mm2 28118723 Connection cable 4 0 mm2 Connection cables Conformity Operating voltage Cable reel in stallation type Cable type Cable cross section Part number Open cable end not prefabricated CE UL AC 500 V 100 m 200 m HELUKABEL Li9Y11Y HF 4 0 mm2...

Page 67: ...cross section Identific ation Signal Brown 2 5 mm2 4 0 mm2 L1 L1 Line connection phase L1 Black 2 5 mm2 4 0 mm2 L2 L2 Line connection phase L2 Grey 2 5 mm2 4 0 mm2 L3 L3 Line connection phase L3 Green yel low 2 5 mm2 4 0 mm2 PE PE connection Brown 2 5 mm2 24V DC 24 V Blue 2 5 mm2 0V24 0V24 reference potential White 0 34 mm2 Res Reserved1 Yellow 0 34 mm2 Res Reserved1 Blue 0 34 mm2 Res Reserved1 Or...

Page 68: ...temperature sensor EtherCAT X9 control terminals Digital inputs outputs X31 engineering interface 1 2 3 PE Mini IO M12 MOVIMOT flexible MMF1 C DSI MMF3 C DSI SBus PLUS PLUS SBus EtherCAT IN X42 OUT X43 IN X4233_1 OUT X4233_2 29289146635 1 Only for designs with electronics cover DSI 1 in preparation 2 Only for designs with electronics cover DSI 0 3 Jumpers installed at the factory for designs witho...

Page 69: ...e cables Cable selection For cable selection note chapter Technical data and dimension sheets con nection cables in the operating instructions You can use unshielded connection cables for the supply system connection Cable shielding Connect the cable shields to the optionally available EMC cable glands see chapter EMC cable glands External braking resistor Also observe the notes in chapter Termina...

Page 70: ...0 Motor connection for units without digital interface Connection unit with DI option The following figure shows the motor connection with hybrid cable for motors without digital interface D C B A1 T2 U V W 1 27021624336397323 1 Motor connection for motors without digital interface 29128668 EN 12 2019 ...

Page 71: ...onnection for motors with digital interface MOVILINK DDI Connection unit with CO option The following figure shows the motor connection with hybrid cable for motors with di gital interface D C B A1 T2 U V W 1 27021624336393739 1 Motor connection for motors with digital interface MOVILINK DDI 29128668 EN 12 2019 ...

Page 72: ...igure shows the connections of the device without motor connection INFORMATION Motor connection is shown in another figure see chapter Cable routing and cable shielding Installation with separately routed Ethernet cable Motor connec tion D C B A1 T2 U V W Supply system Supply system STO STO BR Ethernet in preparation 30719937035 29128668 EN 12 2019 ...

Page 73: ...ws the connections of the device without motor connection INFORMATION Motor connection is shown in another figure see chapter Cable routing and cable shielding Installation with separately routed Ethernet cable Motor connec tion D C B A1 T2 U V W BR Supply system Supply system Ethernet in preparation STO STO 30719931915 29128668 EN 12 2019 ...

Page 74: ...shielded cables it is best to use EMC cable glands to connect the shield EMC cable glands are available as option 25216680843 5 9 2 Assembly of EMC cable glands Assemble the EMC cable glands supplied by SEW EURODRIVE according to the fol lowing figure 1 18014401170670731 1 Cut off insulation foil and fold it back 29128668 EN 12 2019 ...

Page 75: ...y The designation of plug connectors is specified according to the following key X Terminal 2 Group 1 Power input 2 Power output 3 Encoder 4 Bus 5 Inputs and outputs 01 Function Function of the plug connector within a group 2 Type Wiring diagram of the plug connector within a function Group number optional for several plug connectors with the same function Sequence number optional In case of sever...

Page 76: ...ength of the required cable in your order The number and design of the required connection cables depend on the type of the device and the components to be connected This is why you do not need all listed cables Cable types The table below shows the depiction and what they mean Representation Meaning Fixed length Variable length Suitable for cable carriers Not suitable for cable carriers Cable rou...

Page 77: ... are used even if these cables are technically adequate SEW EURODRIVE does not accept any liability and cannot guarantee unit properties or functions If you use third party cables for connecting the device and connected components en sure their compliance with applicable national regulations Note that the technical fea tures of the device or unit network might be affected inadvertently when using ...

Page 78: ...nector positions connection box Design MMF1 Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries X2041 X2104 X2041 X2104 X1203_1 X1206 X1203_2 X1203_1 X1203_2 X1203_2 X1203_1 X1206 X2242 X1206 X2242 X2242 X 2 3 1 31248113931 29128668 EN 12 2019 ...

Page 79: ...400 V connection X 2 or 3 X2242 X1206 AC 400 V connection IN 2 X 2 or 3 X1203_1 X2242 AC 400 V connection OUT X 2 or 3 X1203_2 X2041 Brown Connection for motors without digital interface 3 X2104 X2104 None Connection for motors with digital in terface MOVILINK DDI 3 X2041 1 Plug connector X1203_1 can also be ordered individually i e without plug connector X1203_2 2 Plug connector X1206 can be orde...

Page 80: ... the plug connector Designation Coding ring color Function Position X5504 Yellow STO 3 core connection 1 X 2 or 3 X2313 X5505 Yellow STO 3 core connection 1 X 2 or 3 X1523 X4141 X1523 Light gray DC 24 V backup voltage input2 X 2 or 3 X5505 X4141 X2313 Light gray DC 24 V backup voltage output X 2 or 3 X5504 X4141 Black Engineering interface X 2 or 3 X5505 X1523 1 Optional pressure compensation 3 1 ...

Page 81: ...sign MMF3 Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries X1206 X2242 X2041 X2104 X2327 X2041 X2104 X2041 X2104 X2327 X2041 X2104 X1206 X2242 X 2 3 1 X1203_1 X1216 X1203_2 X1203_2 X1203_1 X1216 31248919051 29128668 EN 12 2019 ...

Page 82: ...16 Black green PA connection for AC 400 V and DC 24 V backup voltage IN 3 X or 3 X1203_1 X1206 X2327 Black green PA connection for AC 400 V and 24 V backup voltage OUT X or 3 X2242 X1203_2 X2041 Brown Connection for motors without digital interface X or 3 X2104 X2104 None Connection for motors with digital in terface MOVILINK DDI X or 3 X2041 1 Plug connector X1203_1 can be ordered separately i e ...

Page 83: ... 18014424332450699 Plug connector Not together at a position with the plug connector Designation Coding ring color Function Position X5504 Yellow STO 3 core connection 1 X or 3 Optional pressure compensation X5505 Yellow STO 3 core connection 1 X or 3 X5004_3 X1523 Light gray DC 24 V backup voltage input2 X or 3 X5004_2 X2313 Light gray DC 24 V backup voltage output X or 3 X5004_1 X5004_1 Black Di...

Page 84: ... X1523 can be ordered seperately i e without plug connector X2313 3 The plug connectors X5004_1 X5004_2 and X5004_3 can only be ordered as a bundle 5 10 5 Plug connector positions at the electronics cover The following figure shows the plug connector positions X5133_1 X5133_2 X5133_3 X4233_1 X4233_2 18014420217585035 Plug connector Function X5133_1 Digital inputs DI01 and DI02 X5133_2 Digital inpu...

Page 85: ...he connection box M12 plug connectors at the connection box are pre installed so they match the con nection cables provided by SEW EURODRIVE Customers can adjust the orientation of plug connectors if required The following figure shows a schematic illustration with the permitted tightening torques 6 Nm 6 Nm 19443420299 29128668 EN 12 2019 ...

Page 86: ...ors are available in the plug connector design Straight Design MMF1 1 3 2 X 3 2 mm 3 Nm 2 30492581899 1 Straight design 2 The tightening torque for the union nut is 3 Nm You can order suitable tools from TE Connectivity Intercontec products using the following purchase order number Torque wrench 3 Nm 1 4 external square driver C1 020 00 Spanner wrench 1 4 square socket suitable to the 923 723 seri...

Page 87: ...e for the union nut is 3 Nm You can order suitable tools from TE Connectivity Intercontec products using the following purchase order number Torque wrench 3 Nm 1 4 external square driver C1 020 00 Spanner wrench 1 4 square socket suitable to the 923 723 series with SpeedTec equipment C6 216 00 3 There is a gap of 2 mm between plug connector and socket 29128668 EN 12 2019 ...

Page 88: ...E Connectivity Intercontec products if the order designation is not available in the online order system of Intercontec Order information The table below shows the order designations for connectors by TE Connectivity Intercontec products with the matching coding for assembly by the customer Plug connector type Designation for order from the supplier TE Connectivity Intercontec products Coding ring...

Page 89: ...00 V connection The following table shows information about this connection Function AC 400 V connection for supplying the device for looping through Connection type M23 SEW insert 723 series SpeedTec capable company TE Intercontec female coding ring black protected against contact Connection diagram A 6 4 5 PE B C D 1 2 3 Assignment Contact Signal Description A L1 Line connection phase L1 B L2 Li...

Page 90: ...able 1 5 mm2 AC 500 V Open M23 coding ring black male Cable cross section 2 5 mm2 Connection cable Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE 18127460 HELUKABEL TOPFLEX 600 PVC Variable 2 5 mm2 AC 500 V M23 coding ring black male M23 coding ring black male CE 18133959 HELUKABEL TOPFLEX 611 PUR halogen free Variable 2 5 mm2 AC 500 V M23 c...

Page 91: ...2 5 mm2 AC 500 V M23 coding ring black male M23 coding ring black male CE 18127479 HELUKABEL TOPFLEX 600 PVC Variable 2 5 mm2 AC 500 V Open M23 coding ring black male CE 18133967 HELUKABEL TOPFLEX 611 PUR halogen free Variable 2 5 mm2 AC 500 V Open M23 coding ring black male UL 18153283 HELUKABEL JZ 602 Variable 2 5 mm2 AC 500 V Open M23 coding ring black male UL 18153291 HELUKABEL MULTIFLEX 512 V...

Page 92: ...AC 500 V M23 coding ring black male M23 coding ring black male CE 18133975 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V M23 coding ring black male M23 coding ring black male UL 18153305 HELUKABEL JZ 602 Variable 4 mm2 AC 500 V M23 coding ring black male M23 coding ring black male UL 18153313 HELUKABEL MULTIFLEX 512 Variable 4 mm2 AC 500 V M23 coding ring black male M23 coding rin...

Page 93: ...oltage CE 18133983 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 18153321 HELUKABEL JZ 602 Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 18153348 HELUKABEL MULTIFLEX 512 Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 18166318 HELUKABEL MULTIFLEX 512 Variable 4 mm2 AC 500 V M23 coding ring black male M23 coding ring black ...

Page 94: ...8127495 18133983 18153321 18153348 Assembly Open cable end Description Prefabricated plug connectors D 3 2 1 PE C B A 5 4 6 Core color Core cross section Identi fication Assembly Signal Contact Black 1 5 mm2 2 5 mm2 1 Not pre fabricated Line connection phase L1 L1 A Black 1 5 mm2 2 5 mm2 2 Not pre fabricated Line connection phase L2 L2 B Black 1 5 mm2 2 5 mm2 3 Not pre fabricated Line connection p...

Page 95: ...ith 24 V if the device does not have to fulfill any safety function The following table shows information about this connection Function Connection for safe torque off STO 3 cores Connection type M12 5 pin female A coded color yellow Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V_OUT DC 24 V auxiliary output 2 F_STO_P2 F_STO_P2 connection 3 0V24_OUT 0V24 reference potenti...

Page 96: ...le for this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28110943 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V Open M12 5 pin A coded male CE UL 28110951 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M12 5...

Page 97: ... CE UL 28110994 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28111001 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V Open M12 5 pin A coded male CE UL 28111028 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28111036 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V Open M12 5 pin ...

Page 98: ... Prefabricated plug connectors 2 1 5 4 3 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 White 0 75 mm2 Not pre fabricated F_STO_P2 connection F_STO_P2 2 1 Not pre fabricated 0V24 reference potential for DC 24 V auxiliary output 0V24_OUT 3 Brown 0 75 mm2 Not pre fabricated F_STO_P1 connection F_STO_P1 4 Green 0 75 mm2 N...

Page 99: ...g connectors 2 1 5 4 3 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 Black 0 75 mm2 1 Not pre fabricated F_STO_P2 connection F_STO_P2 2 1 Not pre fabricated 0V24 reference potential for DC 24 V auxiliary output 0V24_OUT 3 Black 0 75 mm2 2 Not pre fabricated F_STO_P1 connection F_STO_P1 4 Black 0 75 mm2 3 Not pre fabri...

Page 100: ...uries Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device The following table shows information about this connection Function Connection for safe torque off STO 3 cores Connection type M12 5 pin male A coded color yellow Connection diagram 2 1 5 4 3 Assignment Contact Signal Description 1 Res Reserved 2 F_STO_P2 F_STO_P2 connection 3 Res R...

Page 101: ... for this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28117808 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M12 5 pin A coded female Open CE UL 28110951 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M12 5...

Page 102: ...E UL 28110994 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28117816 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female Open CE UL 28111028 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28111044 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A cod...

Page 103: ...n Prefabricated plug connectors 1 4 3 2 5 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 White 0 75 mm2 Not pre fabricated F_STO_P2 connection F_STO_P2 2 1 Not pre fabricated 0V24 reference potential for DC 24 V auxiliary output 0V24_OUT 3 Brown 0 75 mm2 Not pre fabricated F_STO_P1 connection F_STO_P1 4 Black 0 75 mm2 ...

Page 104: ...ug connectors 1 4 3 2 5 Core color core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 Black 0 75 mm2 1 Not pre fabricated F_STO_P2 connection F_STO_P2 2 1 Not pre fabricated 0V24 reference potential for DC 24 V auxiliary output 0V24_OUT 3 Black 0 75 mm2 2 Not pre fabricated F_STO_P1 connection F_STO_P1 4 Black 0 75 mm2 3 Not pre fabr...

Page 105: ...ARNING Disabling of the safety related disconnection of further devices due to parasitic voltages when using an STO jumper plug Severe or fatal injuries Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device The STO jumper plug can be connected to the STO plug connector X5504 of the device The STO jumper plug deactivates the safety functions o...

Page 106: ...ion DC 24 V backup voltage input Connection type M12 5 pin male L coded color light gray Connection diagram 1 4 2 3 Assignment Contact Signal Description 1 24V L1 DC 24 V input L1 for backup mode 2 0V24 N2 0V24 reference potential N2 for DC 24 V BES brake rectifier 3 0V24 N1 0V24 reference potential N1 for backup mode 4 24V L2 DC 24 V connection L2 for DC 24 V BES brake rectifier FE Functional ear...

Page 107: ... the cables available for this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28114345 HELUKABEL JZ 500 Variable 5 2 5 mm2 DC 60 V M12 5 pin L coded female M12 5 pin L coded male CE UL 28117786 HELUKABEL JZ 500 Variable 5 2 5 mm2 DC 60 V M12 5 pin L coded female Open 29128668 EN 12 2019 ...

Page 108: ... 2 Core color Core cross sec tion Identi fication Assembly Signal Contact Black 2 5 mm2 1 Not pre fabricated DC 24 V output L1 for backup voltage supply 24V L1 1 Black 2 5 mm2 2 Not pre fabricated 0V24 reference potential N2 for DC 24 V BES brake rectifier 0V24 N2 2 Black 2 5 mm2 3 Not pre fabricated 0V24 reference potential N1 for backup voltage supply 0V24 N1 3 Black 2 5 mm2 4 Not pre fabricated...

Page 109: ...n DC 24 V output backup voltage Connection type M12 5 pin female L coded color light gray Connection diagram 4 1 3 2 Assignment Contact Signal Description 1 24V L1 DC 24 V output L1 for backup mode 2 0V24 N2 0V24 reference potential N2 for DC 24 V BES brake rectifier 3 0V24 N1 0V24 reference potential N1 for backup mode 4 24V L2 DC 24 V connection L2 for DC 24 V BES brake rectifier FE Functional e...

Page 110: ...f the cables available for this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28114345 HELUKABEL JZ 500 Variable 5 2 5 mm2 DC 60 V M12 5 pin L coded female M12 5 pin L coded male CE UL 28117751 HELUKABEL JZ 500 Variable 5 2 5 mm2 DC 60 V Open M12 5 pin L coded male 29128668 EN 12 2019 ...

Page 111: ... 3 Core color Core cross sec tion Identi fication Assembly Signal Contact Black 2 5 mm2 1 Not pre fabricated DC 24 V output L1 for backup voltage supply 24V L1 1 Black 2 5 mm2 2 Not pre fabricated 0V24 reference potential N2 for DC 24 V BES brake rectifier 0V24 N2 2 Black 2 5 mm2 3 Not pre fabricated 0V24 reference potential N1 for backup voltage supply 0V24 N1 3 Black 2 5 mm2 4 Not pre fabricated...

Page 112: ...this connection Function Engineering interface CAN Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 Res Reserved 2 24V_OUT DC 24 V auxiliary output1 3 0V24_OUT 0V24 reference potential1 4 CAN_H CAN High connection 5 CAN_L CAN Low connection 1 Only use this output to supply components by SEW EURODRIVE 29128668 EN 12 2019 ...

Page 113: ...ides an overview of the cables available for this connection Connection cable Conformity part num ber Length in stallation type Operating voltage Connection to interface adapter USM21A CE 28111680 3 0 m DC 60 V M12 5 pin A coded male RJ10 Connection to CBG keypad CE 28117840 3 0 m DC 60 V M12 5 pin A coded male D sub 9 pin male angled 29128668 EN 12 2019 ...

Page 114: ...roducts series 723 SEW insert SpeedTec equipment coding ring without protected against contact Connection diagram V D W PE C U DDI A B Assignment Contact Signal Description Connection depending on brake control Standard design for 2 wire and 3 wire brakes AC 110 500 V Design with brake rectifier 24 V BGx for 2 wire brakes U U Motor connection phase U V V Motor connection phase V W W Motor connecti...

Page 115: ...ing voltage CE UL 28123905 LEONI LEHC 005775 Variable 4 1 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male M23 without encoding ring female CE UL 28123859 LEONI LEHC 005769 Variable 4 1 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male M23 without encoding ring female CE UL 28124332 LEONI LEHC 005769 Variable 4 1 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male O...

Page 116: ...0 Variable 4 2 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male Open CE UL 28124375 LEONI LEHC 005776 Variable 4 2 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male Open CE UL 28123867 LEONI LEHC 005244 Variable 4 2 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring female M23 without encoding ring male CE UL 28123913 LEONI LEHC 005244 Variable 4 2 5 mm2 4 1 0 mm2 RG58 ...

Page 117: ...tion Signal Contact Black 1 5 mm2 2 5 mm2 U L1 Not pre fabricated Motor connection phase U U U Black 1 5 mm2 2 5 mm2 V L2 Not pre fabricated Motor connection phase V V V Black 1 5 mm2 2 5 mm2 W L3 Not pre fabricated Motor connection phase W W W Green yel low 1 5 mm2 2 5 mm2 Not pre fabricated PE connection PE PE Purple coaxial cable Coaxial connector MOVILINK DDI connection DDI 1 Yellow 1 0 mm2 A ...

Page 118: ...type M23 female union nut with female thread TE Connectivity Intercontec Products series 723 SEW insert SpeedTec equipment coding ring brown protected against contact Connection diagram PE F 3 E D 2 C B 1 A Assignment Contact Signal Description A U Motor connection phase U B V Motor connection phase V C W Motor connection phase W D 13 Brake connection 13 E 14 Brake connection 14 F 15 Brake connect...

Page 119: ...n stallation type Cable cross sec tion operat ing voltage CE UL 28128710 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown female M23 coding ring brown male CE UL 28125932 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown male IS2 female m CE UL 28125940 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown male IS2 female W CE UL 28125959 LEONI LEHC 000...

Page 120: ... IS1 female W CE UL 28125975 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown male HAN 10E fe male ASB4 CE UL 28125983 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown male Open M5 ring cable lug con ductor end sleeves CE UL 28125991 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown male Open M4 ring cable lug con ductor end sleeves CE UL 28126009 ...

Page 121: ...t encoding ring female SH1 KH1 Cable cross section 2 5 mm2 Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28135369 LEONI LEHC 005275 Variable 2 5 mm2 AC 500 V M23 coding ring brown male Open CE UL 28128443 LEONI LEHC 005275 Variable 2 5 mm2 AC 500 V M23 coding ring brown male M23 without encoding ring SH1 KH1 female CE U...

Page 122: ...sembly Description Signal Contact Black 2 5 mm2 U1 Not pre fabricated Motor connection phase U U A Black 2 5 mm2 V2 Not pre fabricated Motor connection phase V V B Black 2 5 mm2 W3 Not pre fabricated Motor connection phase W W C Black 1 0 mm2 1 Not pre fabricated Reserved1 Brake 13 Brake Brake 13 D Black 1 0 mm2 2 Not pre fabricated Reserved1 Brake 14 Reserved1 Brake 14 E Black 1 0 mm2 3 Not pre f...

Page 123: ...al Contact Black 1 5 mm2 2 5 mm2 U1 Ring cable lug M4 M5 Motor connection phase U U A Black 1 5 mm2 2 5 mm2 V2 Ring cable lug M4 M5 Motor connection phase V V B Black 1 5 mm2 2 5 mm2 W3 Ring cable lug M4 M5 Motor connection phase W W C Black 1 0 mm2 1 Conductor end sleeve Reserved1 Brake 13 Brake Brake 13 D Black 1 0 mm2 2 Conductor end sleeve Reserved1 Brake 14 Reserved1 Brake 14 E Black 1 0 mm2 ...

Page 124: ...l Contact Black 1 5 mm2 U1 Conductor end sleeve Motor connection phase U U A Black 1 5 mm2 V2 Conductor end sleeve Motor connection phase V V B Black 1 5 mm2 W3 Conductor end sleeve Motor connection phase W W C Black 1 0 mm2 1 Conductor end sleeve Reserved1 Brake 13 Brake Brake 13 D Black 1 0 mm2 2 Conductor end sleeve Reserved1 Brake 14 Reserved1 Brake 14 E Black 1 0 mm2 3 Conductor end sleeve Re...

Page 125: ...and 24 V backup voltage IN Connection type M23 male male thread SEW insert 723 series SpeedTec capable company TE Intercontec male coding ring black green protected against contact Connection diagram PE V B A W U Assignment Contact Signal Description U L1 Line connection phase L1 IN V L2 Line connection phase L2 IN W L3 Line connection phase L3 IN PE PE PE connection A 24V DC 24 V input for backup...

Page 126: ...e cross sec tion operat ing voltage CE UL 28129326 HELUKABEL Li9YYö Variable 2 5 mm2 AC 500 V M23 male coding ring black green M23 female coding ring black green CE UL 28127587 HELUKABEL Li9YYö Variable 2 5 mm2 AC 500 V Open M23 female coding ring black green CE UL 28114396 HELUKABEL Li9Y11Y HF Variable 2 5 mm2 AC 500 V M23 male coding ring black green M23 female coding ring black green CE UL 2812...

Page 127: ...8129334 HELUKABEL Li9YYö Variable 4 0 mm2 AC 500 V M23 male coding ring black green M23 female coding ring black green CE UL 28127579 HELUKABEL Li9YYö Variable 4 0 mm2 AC 500 V Open M23 female coding ring black green CE UL 28114418 HELUKABEL Li9Y11Y HF Variable 4 0 mm2 AC 500 V M23 male coding ring black green M23 female coding ring black green CE UL 28127552 HELUKABEL Li9Y11Y HF Variable 4 0 mm2 ...

Page 128: ...L1 Not pre fabricated Line connection phase L1 L1 U Black 2 5 mm2 4 0 mm2 L2 Not pre fabricated Line connection phase L2 L2 V Grey 2 5 mm2 4 0 mm2 L3 Not pre fabricated Line connection phase L3 L3 W Green yel low 2 5 mm2 4 0 mm2 Not pre fabricated PE connection PE PE Brown 2 5 mm2 Not pre fabricated DC 24 V input 24V A Blue 2 5 mm2 Not pre fabricated 0V24 reference potential 0V24 B White 0 34 mm2 ...

Page 129: ...up voltage OUT Connection type M23 female female thread with union nut SEW insert 723 series SpeedTec cap able company TE Intercontec male coding ring black green protected against contact Connection diagram PE U A B W V Assignment Contact Signal Description U L1 Line connection phase L1 OUT V L2 Line connection phase L2 OUT W L3 Line connection phase L3 OUT PE PE PE connection A 24V DC 24 V outpu...

Page 130: ...e Cable cross sec tion operat ing voltage CE UL 28129326 HELUKABEL Li9YYö Variable 2 5 mm2 AC 500 V M23 male coding ring black green M23 female coding ring black green CE UL 28114426 HELUKABEL Li9YYö Variable 2 5 mm2 AC 500 V M23 male coding ring black green Open CE UL 28114396 HELUKABEL Li9YYö Variable 2 5 mm2 AC 500 V M23 male coding ring black green M23 female coding ring black green CE UL 2811...

Page 131: ...E UL 28114434 HELUKABEL Li9YYö Variable 4 0 mm2 AC 500 V M23 male coding ring black green Open CE UL 28129334 HELUKABEL Li9YYö Variable 4 0 mm2 AC 500 V M23 male coding ring black green M23 female coding ring black green CE UL 28114418 HELUKABEL Li9YYö Variable 4 0 mm2 AC 500 V M23 male coding ring black green M23 female coding ring black green CE UL 28114450 HELUKABEL Li9YYö Variable 4 0 mm2 AC 5...

Page 132: ...L1 Not pre fabricated Line connection phase L1 L1 U Black 2 5 mm2 4 0 mm2 L2 Not pre fabricated Line connection phase L2 L2 V Grey 2 5 mm2 4 0 mm2 L3 Not pre fabricated Line connection phase L3 L3 W Green yel low 2 5 mm2 4 0 mm2 Not pre fabricated PE connection PE PE Brown 2 5 mm2 Not pre fabricated DC 24 V output 24V A Blue 2 5 mm2 Not pre fabricated 0V24 reference potential 0V24 B White 0 34 mm2...

Page 133: ...t this connection Function AC 400 V connection IN Connection type MQ15 X Power male plug connector without union nut MURR Elektronik current load max 16 A Connection diagram PE B 1 2 3 A Assignment Contact Signal Description 1 L1 Line connection phase L1 IN 2 L2 Line connection phase L2 IN 3 L3 Line connection phase L3 IN PE PE PE connection A Res Reserved B Res Reserved 29128668 EN 12 2019 ...

Page 134: ... this connection Function AC 400 V connection OUT Connection type MQ15 X Power female plug connector with union nut MURR Elektronik current load max 16 A Connection diagram PE A 3 2 1 B Assignment Contact Signal Description 1 L1 Line connection phase L1 OUT 2 L2 Line connection phase L2 OUT 3 L3 Line connection phase L3 OUT PE PE PE connection A Res Reserved B Res Reserved 29128668 EN 12 2019 ...

Page 135: ... following table shows information about this connection Function Digital inputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V DC 24 V sensor supply 2 Res Reserved 3 0V24 0V24 reference potential for sensors 4 DI05 Digital input DI05 5 Res Reserved 29128668 EN 12 2019 ...

Page 136: ... following table shows information about this connection Function Digital inputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V DC 24 V sensor supply 2 Res Reserved 3 0V24 0V24 reference potential for sensors 4 DI06 Digital input DI06 5 Res Reserved 29128668 EN 12 2019 ...

Page 137: ... following table shows information about this connection Function Digital inputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V DC 24 V sensor supply 2 Res Reserved 3 0V24 0V24 reference potential for sensors 4 DI07 Digital input DI07 5 Res Reserved 29128668 EN 12 2019 ...

Page 138: ...133_1 Digital inputs The following table shows information about this connection Function Digital inputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V DC 24 V sensor supply 2 DI02 Sensor input DI02 3 0V24 0V24 reference potential for sensors 4 DI01 Sensor input DI01 5 FE Functional earth 29128668 EN 12 2019 ...

Page 139: ...lowing table shows information about this connection Function Digital inputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V DC 24 V sensor supply 2 DI04 Sensor input DI04 3 0V24 0V24 reference potential for sensors 4 DI03 Sensor input DI03 5 FE Functional earth 29128668 EN 12 2019 ...

Page 140: ...ut this connection Function Digital inputs outputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V DC 24 V sensor actuator supply 2 DIO02 Sensor input DIO02 actuator output DIO02 3 0V24 0V24 reference potential for sensors actuators 4 DIO01 Sensor input DIO01 actuator output DIO01 5 FE Functional earth 29128668 EN 12 201...

Page 141: ...herCAT SBusPLUS interface IN The following table shows information about this connection Function EtherCAT SBusPLUS interface IN Connection type M12 4 pin female D coded color black Connection diagram 2 4 3 1 Assignment Contact Signal Description 1 TX Transmit line 2 RX Receive line 3 TX Transmit line 4 RX Receive line 29128668 EN 12 2019 ...

Page 142: ...erCAT SBusPLUS interface OUT The following table shows information about this connection Function EtherCAT SBusPLUS interface OUT Connection type M12 4 pin female D coded color black Connection diagram 2 4 3 1 Assignment Contact Signal Description 1 TX Transmit line 2 RX Receive line 3 TX Transmit line 4 RX Receive line 29128668 EN 12 2019 ...

Page 143: ...ace adapter The following connection cables are included in the delivery USB 2 0 connection cable USB type A USB type B Length 1 5 m RJ10 RJ10 connection cable For connection to the engineering interface X31 With 2 RJ10 plug connectors Length 3 m 28231449 Connection cable RJ10 M12 For connection to the X4141 engineering interface or to the M12 op tional engineering interface at the MMF3 front modu...

Page 144: ...ized insertion of the STO jumper plug into the engineering interface Damage to the device Never insert the STO jumper plug into the engineering interface The following illustration shows how to connect the PC to the device 1 3 USB 2 X4141 25824409483 1 USB 2 0 connection cable commercial included of the USM21A delivery 2 USM21A interface adapter 3 Connection cable RJ10 M12 available for delivery f...

Page 145: ...ge supply and wait for at least 5 minutes 3 Loosen the screws and remove the electronics cover from the connection box 4 Plug in the plug connector RJ10 from outside through a permitted cable entry for the permitted positions see chapter Plug connector positions Push the cable completely into the connection box 5 Screw plug connector M12 into the cable entry bore Fasten the nut of the M12 plug con...

Page 146: ...24 V to connector X31 such as Interface adapter USM21A CBG keypad Do not connect the following options with 5 V nominal voltage to the X31 con nector Interface adapters USB11A UWS11A UWS21A Keypads DBG GBG21A The following illustration shows how to connect the PC to the device 1 3 USB 2 X31 25824402315 1 USB 2 0 connection cable commercial included in the USM21A interface adapter delivery 2 USM21A...

Page 147: ...PC to the X32 optional engineering in terface at the front module of MOVIMOT flexible MMF3 2 or MMF3 3 1 USB 2 X32 MMF3 2 MMF3 3 3 18014424399152139 1 USB 2 0 connection cable commercial included in the USM21A interface adapter delivery 2 USM21A interface adapter 3 RJ10 Sub D9 connection cable available for delivery from SEW EURODRIVE part number 18123864 29128668 EN 12 2019 ...

Page 148: ...e STO jumper plug into the engineering interface The following figure shows how to connect the PC to the X4141 optional engineering interface at the front module of MOVIMOT flexible MMF3 1 X4141 MMF3 1 1 USB 2 3 9007228387632651 1 USB 2 0 connection cable commercial included in the USM21A interface adapter delivery 2 USM21A interface adapter 3 Connection cable RJ10 M12 available for delivery from ...

Page 149: ... allows you to access the implemented electronics web server Connection to X4233_1 or X4233_2 M12 at the electronics cover Design MMF1 Only for designs with electronics cover DFC 0 or DSI 0 The following illustration shows how to connect the PC to the device 1 Ethernet X4233_1 X4233_2 25824438667 1 Ethernet connection cable RJ45 M12 commercial With M12 plug connector 4 pin male D coded 29128668 EN...

Page 150: ...e 150 Connection to X42 or X43 Mini IO in the connection box Design MMF1 Only for designs with electronics cover DSI 1 The following illustration shows how to connect the PC to the device 1 Ethernet X43 X42 25824405899 1 Ethernet connection cable RJ45 Mini IO 29128668 EN 12 2019 ...

Page 151: ...Instructions MOVIMOT flexible 151 Design MMF3 Only for designs with electronics cover DSI 1 The following illustration shows how to connect the PC to the device 1 Ethernet X43 X42 25832167051 1 Ethernet connection cable RJ45 Mini IO 29128668 EN 12 2019 ...

Page 152: ...28238133 CBG11A keypad 28233646 CBG connection cable D sub M12 For connecting the X4141 engineering interface to the 24 V supply voltage With D sub plug connector 9 pin male With M12 plug connector 5 pin male A coded Length 3 m 28117840 CBG connection cable D sub RJ10 For connecting the X31 engineering interface to the 24 V supply voltage With D sub plug connector 9 pin male With RJ10 plug connect...

Page 153: ... to the device Never insert the STO jumper plug into the engineering interface The following illustration shows how to connect the PC to the device X4141 1 3 2 USB 9007225094179851 1 Connection cable USB A USB 2 0 Mini B available for delivery from SEW EURODRIVE part number 25643517 2 CBG21A or CBG11A keypad 3 D Sub M12 connection cable available for delivery from SEW EURODRIVE part number 2811784...

Page 154: ...tor X31 such as Interface adapter USM21A CBG keypad Do not connect the following options with 5 V nominal voltage to the X31 con nector Interface adapters USB11A UWS11A UWS21A Keypads DBG GBG21A The following illustration shows how to connect the PC to the device X31 1 3 2 USB 25824398731 1 Connection cable USB A USB 2 0 Mini B available for delivery from SEW EURODRIVE part number 25643517 2 CBG21...

Page 155: ...to the front module of MMF3 The following illustration shows how to connect the PC to the front module of MOVIMOT flexible MMF3 1 2 USB 25893670923 1 Connection cable USB A USB 2 0 Mini B available for delivery from SEW EURODRIVE part number 25643517 2 CBG21A or CBG11A keypad 29128668 EN 12 2019 ...

Page 156: ... after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover de energize the device via a suitable ex ternal disconnection device Secure the device against unintended re connection of the voltage supply Secure the output shaft against rotation Wait for at least the following time before removing the electronics cover 5 minutes WARNING Risk of bur...

Page 157: ...oducts used in lifting applications additional monitoring systems or mechanical protection devices must be used NOTICE Application in ELSM control mode When the inverter is operated in ELSM control mode using it in lifting applications is not permitted In this control mode only applications of horizontal materials hand ling are permitted Startup notes for lifting applications WARNING The DynaStop ...

Page 158: ... brake deactivating DynaStop with FCB 01 enable Inhibit the functions using the parameter Releasing the brake deactivating DynaStop with FCB 01 enable 0 path Functions Drive functions FCB 01 Output stage inhibit INFORMATION The recommended settings and procedures must be matched to the requirements of the application and its safety assessment and adjusted accordingly SEW EURODRIVE recommends the f...

Page 159: ...o startup You have installed the device correctly both mechanically and electrically You have performed a correct project planning for the device Safety measures prevent accidental startup of devices Safety measures prevent danger to persons or machines Required hardware components PC or laptop as specified in chapter PC connection Required software Engineering software MOVISUITE standard by SEW E...

Page 160: ...iver with a blade width of no more than 3 mm The force used for setting the DIP switches must not exceed 5 N The following figure shows the DIP switches of the device S1 1 2 3 4 1 2 3 4 S2 On On ON 1 2 3 4 S1 ON 1 2 3 4 S2 ON 1 S3 2 3 4 5 6 7 8 9 10 25859470347 DIP switch S1 The following table shows the functions of DIP switch S1 DIP switch S1 1 2 3 4 Binary coding EtherCAT device ID Bit 20 Bit 2...

Page 161: ...en using the memory module The drive train has not been started up using MOVISUITE or CBG The drive train has not been started up via digital interface DDI The connected motor does not have a digital interface DDI and the connection unit of MOVIMOT flexible has the option DI The following table shows the functions of DIP switch S3 DIP switch S3 1 2 3 4 5 6 7 8 9 10 Meaning Brake type Motor connec ...

Page 162: ...ake This setting corresponds to the brake type that is optionally assigned to the motor type 1 If no brake listed in the motor selection tables1 matches the brake in the motor per form startup of the drive train via MOVISUITE Startup via DIP switch S3 is not pos sible 1 See chapter Detailed motor selection table for startup via DIP switch S3 DIP switch S3 2 Motor connection type You can select the...

Page 163: ...onics cover S3 3 S3 4 Motor assignment 0 0 Adjusted 1 0 1 stage smaller 0 1 2 stages smaller 1 1 3 stages smaller DIP switch S3 5 S3 6 Motor protection Use these DIP switches to select the temperature sensor type for thermal protection of the motor S3 5 S3 6 Motor protection Temperature sensor type 0 0 No temperature sensor1 1 0 PK PT1000 0 1 TF 1 1 TH 1 If no temperature sensor is selected basic ...

Page 164: ...z 3 0 1 0 0 DRN 4 pole Wide range voltage 50 60 Hz 4 1 1 0 0 DR2S 4 pole 230 V 400 V 50 Hz 5 0 0 1 0 DR2S 4 pole 266 V 460 V 60 Hz 6 1 0 1 0 DR2S 4 pole Wide range voltage 50 60 Hz 7 0 1 1 0 MOVIGEAR classic 400 V 8 1 1 1 0 Reserved 9 0 0 0 1 Reserved 10 1 0 0 1 Reserved 11 0 1 0 1 Reserved 12 1 1 0 1 Reserved 13 0 0 1 1 Reserved 14 1 0 1 1 Reserved 15 0 1 1 1 Reserved 16 1 1 1 1 Reserved Nominal ...

Page 165: ...1 1 0 0 0 0 1 0 1 0 1 0 Motor protection Temperature sensor DIP switch S3 S3 5 S3 6 No temperature sensor 0 0 PK PT1000 1 0 TF 0 1 TH 1 1 The following table shows the settings of the DIP switch S3 depending on the motor and the nominal output current of the inverter Motor Electronics cover DIP switch S3 Motor type Brake Type des ignation Nominal out put current Connec tion type Motor assignment i...

Page 166: ...E05A 230 V 0 0025 2 5 A W 0 0 1 2 stages smaller m 1 1 0 1 stage smaller 0032 3 2 A W 0 1 1 3 stages smaller m 1 0 1 2 stages smaller BE1A 230 V 1 0040 4 0 A W 0 m 1 0055 5 5 A W 0 m 1 DR2S71M4 0020 2 0 A W 0 0 0 Adjusted m 1 BE1A 230 V 0 0025 2 5 A W 0 1 0 1 stage smaller m 1 0 0 Adjusted 0032 3 2 A W 0 0 1 2 stages smaller m 1 1 0 1 stage smaller BE05A 230 V 1 0040 4 0 A W 0 m 1 0055 5 5 A W 0 m...

Page 167: ...l out put current Connec tion type Motor assignment in rela tion to the inverter power Type nom inal voltage S3 1 S3 2 S3 3 S3 4 Motor power DR2S80M4 0020 2 0 A W 0 m 1 BE2A 230 V 0 0025 2 5 A W 0 m 1 0032 3 2 A W 0 0 0 Adjusted m 1 BE1B 230 V 1 0040 4 0 A W 0 m 1 0055 5 5 A W 0 m 1 The motor cannot be started up using DIP switch S3 MOVISUITE or CBG is required for startup 29128668 EN 12 2019 ...

Page 168: ...or 0 0 PK PT1000 1 0 TF 0 1 TH 1 1 The following table shows the settings of the DIP switch S3 depending on the motor and the nominal output current of the inverter Motor Electronics cover DIP switch S3 Motor type Brake Type des ignation Nominal out put current Connec tion type Motor assignment in rela tion to the inverter power Type nom inal voltage S3 1 S3 2 S3 3 S3 4 Motor power DRN71MS4 0020 2...

Page 169: ...W 0 1 1 3 stages smaller m 1 0 1 2 stages smaller BE1A 230 V 1 0040 4 0 A W 0 m 1 1 1 3 stages smaller 0055 5 5 A W 0 m 1 DRN80MK4 0020 2 0 A W 0 0 0 Adjusted m 1 BE1B 230 V 0 0025 2 5 A W 0 1 0 1 stage smaller m 1 0 0 Adjusted 0032 3 2 A W 0 0 1 2 stages smaller m 1 1 0 1 stage smaller BE05B 230 V 1 0040 4 0 A W 0 1 1 3 stages smaller m 1 0 1 2 stages smaller 0055 5 5 A W 0 m 1 1 1 3 stages small...

Page 170: ...0 0 0 Adjusted m 1 BE1C 230 V 1 0040 4 0 A W 0 1 0 1 stage smaller m 1 0 0 Adjusted 0055 5 5 A W 0 0 1 2 stages smaller m 1 1 0 1 stage smaller DRN90L4 0020 2 0 A W 0 m 1 BE2B 230 V 0 0025 2 5 A W 0 m 1 0032 3 2 A W 0 m 1 BE1C 230 V 1 0040 4 0 A W 0 0 0 Adjusted m 1 0055 5 5 A W 0 1 0 1 stage smaller m 1 0 0 Adjusted DRN100LS4 50 Hz DRN100LM4 60 Hz and 50 60 Hz 0020 2 0 A W 0 m 1 BE5A 230 V 0 0025...

Page 171: ...signment in rela tion to the inverter power Type nom inal voltage S3 11 S3 22 S3 3 S3 4 Motor power MGF 1 C 0 0020 2 0 A W 0 0 0 Adjusted 0025 2 5 A 1 0 1 stage smaller 0032 3 2 A 0 1 2 stages smaller 0040 4 0 A 1 1 3 stages smaller 0055 5 5 A MGF 2 C 0 0020 2 0 A W 0 0025 2 5 A 0 0 Adjusted 0032 3 2 A 0 0 Adjusted 0040 4 0 A 1 0 1 stage smaller 0055 5 5 A 0 1 2 stages smaller MGF 4 C 0 0020 2 0 A...

Page 172: ...e for a device by way of an example Drive train seg ment Drive train Configuring drive trains Interfaces seg ment Standard interfaces Basic settings of the standard interfaces Fieldbus Standard I O Encoder 1 Options Basic settings of the options DriveSafety Functions segment I O configuration Standard I O I O card DI DO MOVIKIT configuration Basic settings Monitoring functions Drive functions Inpu...

Page 173: ... Jog mode FCB 21 Brake test FCB 26 Stop at user limit Event driven functions Touchprobe 1 Cam switch Monitoring functions Reference signals Limit values 1 Monitoring functions 1 Energy saving function User units Converting system units into user units Information on the drive unit Device data is available via the project nodes Device data Device identification Main component Subcomponent Productio...

Page 174: ... step Finished 1 Install the drive unit 2 Install the MOVI C component 3 Start MOVISUITE 4 Start up the drive train 5 Parameterize the setpoints 6 Parameterize the function blocks FCBs 7 Configure digital inputs and outputs 8 Configure the process data PD 1 9 Configure the software modules MOVIKIT 10 Test the drive unit application 1 Not available with DBC designs 29128668 EN 12 2019 ...

Page 175: ...2 2 Function keys Function according to bottom line on color display 3 RUN key Start 4 I key Information 5 STOP key Stop 6 OK key Acknowledgment 7 key Left 8 key Right 9 key Down 10 key Up 11 Function key Back 12 Function key Next Operation Activating a field Select a field using the arrow keys Use the OK key to activate the field Entering numbers Use the arrow keys to change the digit within the ...

Page 176: ...ructions MOVIMOT flexible 176 Symbols used The available functions are shown with pictograms in the keypad display Startup Manual mode Optimization of the control mode Application Diagnostics Parameter Data management Settings Back Next 29128668 EN 12 2019 ...

Page 177: ...1A keypad The following figure shows the CBG11A keypad 1 Color display OK STOP RUN Esc 1 4 3 7 6 5 9 8 2 2 Esc key 3 RUN key Start 4 STOP key Stop 5 OK key Acknowledgment 6 key Left 7 key Right 8 key Down 9 key Up All text on the color display is only available in English Operation Select functions Use the Esc key to return to the main menu Select a function using the arrow keys Confirm your selec...

Page 178: ... keypad Operating Instructions MOVIMOT flexible 178 Symbols used The available functions are shown with pictograms in the keypad display Diagnostics Data management Startup Manual mode Parameter tree Keypad settings 29128668 EN 12 2019 ...

Page 179: ...ed by moving system or machine The regenerative energy can cause dangerous voltages at the terminals or plug con nectors even when the supply voltage is disconnected Severe or fatal injuries Never touch the wiring space with wiring board and plug connector If you cannot rule out that the wiring space is touched provide for suitable pro tection covers NOTICE Damage to the connector plug between dri...

Page 180: ...otes on disabling DynaStop 3 Disconnect all components from the voltage supply and use an external discon necting device to avoid an unintentional re connection 4 Completely remove the electronics cover The DynaStop function is disabled The system machine can now be moved mechan ically observing the notes in chapter Important notes on disabling DynaStop Disabling DynaStop using the control signal ...

Page 181: ...eters Setting Behavior at motor standstill Brake DynaStop Motoring position hold control Effect on the the motor shaft 8563 1 Behavior at standstill Path Functions Drive functions FCB02 Stop default Drive energized brake released DynaStop deactivated Brake re leased Position hold control active The motor shaft is regulated to rota tional speed 0 by the motor DynaStop is deactiva ted Drive not ener...

Page 182: ...he voltage supply Wait for at least the following time before removing the electronics cover 5 minutes NOTICE Increased wear of the switch contacts Destruction of the switch contacts Do not operate the switch disconnector under load The switch disconnector of the device serves to interrupt the voltage supply of the electronics cover The feedback contact NC contact of the switch disconnector af fec...

Page 183: ...device you can use the manual mode function of the MOVISUITE engineering software 1 First connect the PC to the device see chapter PC connection 2 Start the MOVISUITE engineering software and add the device to MOVISUITE 3 Next click the Tools 2 choice box Select the Manual mode 1 menu item 27021619746386699 ð MOVITSUITE opens the Manual mode window 29128668 EN 12 2019 ...

Page 184: ...remains active even after a fault reset Deactivation WARNING Risk of injury if the device starts up unintentionally Severe or fatal injuries Before deactivating manual mode take measures to prevent the device from starting up unintentionally Take additional safety precautions depending on the application to avoid injury to people and damage to machinery Manual mode is deactivated When you click on...

Page 185: ...u can control the device using the controls in the MOVISUITE Manual mode window 36028819001133963 Controller 1 Set the setpoint speed using the edit box 3 or graphic input 6 2 To specify the direction of rotation click the button 4 3 To enable the device click the button 7 4 To stop the device click the button 5 The Speed group 2 shows the actual speed of the device 29128668 EN 12 2019 ...

Page 186: ...on Reference travel Timeout 1 2 3 4 Key 1 Key 2 Key 3 Key 4 7 3 Drive unit behavior in case of a voltage failure The motor of the drive unit has the following function when the drive is in motion In case of a voltage failure the drive unit uses the motion energy energy recovery to supply the electronics cover with voltage The inverter in the electronics cover realizes a controlled motor decelerati...

Page 187: ... safety measures NOTICE Setting the controller inhibit when the decentralized frequency inverter is running will activate DynaStop This can cause high torque loads which may damage the in verter and the application Possible damage to property Activate the controller inhibit only when the speed is 0 NOTICE Impermissible use of DynaStop Possible damage to property ü Use DynaStop with the following m...

Page 188: ...le Inhibit the functions using the parameter Releasing the brake deactivating DynaStop with FCB 01 enable 0 path Functions Drive functions FCB 01 Output stage inhibit In case the output stage is inhibited you can deactivate the DynaStop function re lease the brake by a control signal digital input or process data bit using the function Releasing the brake deactivating DynaStop with FCB01 For examp...

Page 189: ...ction Releasing the brake deactivating DynaStop with FCB 01 2 to a digital input 2 18014420484362123 Control via process data bit not available with DBC designs Assign the function Releasing the brake deactivating DynaStop with FCB 01 3 to a process output bit 3 27021619739106059 The set control signal can be used to release the brake deactivate DynaStop when the function block FCB01 is active 291...

Page 190: ...is used on inclining downward slopes or for vertical conveyors without free hanging loads adhere to the basic safety and health requirements e g the EG Machinery Directive 2006 42 EG The behavior of the DynaStop function must be taken into account for the risk assessment of the application that determines the required safety measures INFORMATION Observe chapter Functional safety for using the STO ...

Page 191: ...zed brake released DynaStop deacti vated If the enable signals are revoked the drive deceler ates according to the active deceleration setpoint When the drive reaches speed 0 DynaStop is not activated Motor position control is active Drive not energized brake applied DynaStop activa ted If the enable signals are revoked the drive deceler ates according to the active deceleration setpoint When the ...

Page 192: ...ive t t1 t t2 1 2 30807079819 1 Parameter Behavior at standstill Drive not energized brake applied DynaStop acti vated factory setting 2 Parameter Behavior at standstill Drive energized brake released DynaStop deacti vated Path Functions Drive functions FCB02 Stop default t Time t1 Point of time when deceleration ramp is initiated t2 Point of time when STO is triggered Δt Time span between initiat...

Page 193: ...o standstill rotational speed 0 the DynaStop function behaves as set in parameter Apply brake DynaStop in STO state Path Functions Drive functions FCB 01 Output stage inhibit Brake DynaStop Index Parameter Setting Meaning 8501 3 Apply brake activate DynaStop in STO state Path Functions Drive functions FCB 01 Output stage inhibit Brake DynaStop 0 no The DynaStop status remains unchanged when STO is...

Page 194: ...ynaStop in STO state 1 yes Path Functions Drive functions FCB01 Output stage inhibit Brake DynaStop t Time t1 Point of time when deceleration ramp is initiated t2 Point of time when STO is triggered Δt Time span between initiating the deceleration ramp and STO Safe time delay range Range with active safety related STO function Activating the STO function during the deceleration ramp aborts control...

Page 195: ...s are revoked the drive deceler ates according to the active deceleration setpoint When the speed is 0 the brake remains released Motor position hold control is active Drive not energized brake applied DynaStop activa ted If the enable signals are revoked the drive deceler ates according to the active deceleration setpoint When the speed is 0 the brake is applied The mo tor is de energized 8501 3 ...

Page 196: ... 2 In the parameter tree 6 select the Status node ð The current fault messages can be found in the Fault status 5 group ð Additional information on the causes for the Not ready status can be found in the Device status 4 group ð Information on the history of the fault messages can be found in the Fault memory 7 node 27021619739281291 1 Fault status of the main component 2 Fault status of the subcom...

Page 197: ...ication limit For n 0 Brake applied and output stage off Application stop with output stage inhibit with self reset Emergency stop with output stage inhibit The inverter stops with the set emergency stop deceleration Emergency stop with output stage inhibit with self reset Inhibit output stage with self re set The output stage is deactivated and the brake is applied Inhibit output stage Self reset...

Page 198: ...ase failure val ues below threshold defined by the user index 8351 5 8622 4 No response Warning Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stage External fault Here you can set the device re sponse to an external fault e g triggered by terminal or control word 8622 5 No response Warning Application stop with out put stage inhibit Emergency ...

Page 199: ...ture current para meter set prewarning 8442 5 No response Warning Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stage Electromechanical capa city utilization prewarn ing Here you can set the device re sponse to an exceeded prewarning threshold for electromechanical ca pacity utilization index 8336 2 8622 10 No response Warning Application stop...

Page 200: ... out put stage inhibit Inhibit output stage Encoder fault Here you can set the device re sponse to an encoder fault 8622 14 Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stage Application heartbeat timeout only with DSI designs Here you can set the device re sponse to a timeout of the applica tion heartbeat 8622 21 Warning Application stop wit...

Page 201: ...ssage by Switch the supply system off and on again Via the controller PLC Send reset command 8 5 Description of status and operating displays 8 5 1 LED indicators EtherCAT SBusPlus The following figure shows the LEDs of the EtherCAT SBusPlus design DSI10A 0020 503 A S00 000 EtherCAT SBusPLUS MAC ID F ERR F RUN ERR RUN L A L A DRIVE 6 7 1 2 3 4 5 18014426770357259 1 F ERR LED 4 ERR LED 2 F RUN LED ...

Page 202: ... the operating state Parameterization No parameterization exists Error in parameterization Inconsistent parameterization Current parameter set is not consistent with the safety key Yellow Flashing quickly Error suppression muting active Emergency mode is active Yellow Steady light Warning Error connection basic device Red Flashing slowly Error can be acknowledged Fault outside of the device cablin...

Page 203: ... Acceptance of the module has not yet taken place Green Flashing quickly Device booting up or initializing Device in parameterization state Yellow Flashing slowly Device in the operating state with one or more of the following constraints Module controls the inverter Test mode Yellow Steady light STO drive safety function is active Red Flashing slowly Device identification for parameterization Red...

Page 204: ... is active Yellow Steady light Ready but unit inhibited Line voltage is OK The output stage is locked Green Flashes slowly 0 5 Hz Unit enabled but condition manual mode local mode The output stage is enabled The motor is in operation Green Flashes very rap idly 4 Hz Unit enabled but current limit active The drive is at the current limit Reduce the load Green Steady light Unit enabled The output st...

Page 205: ... 1 2 Brake fault 13 5 24 Encoder 1 fault 16 5 8 10 20 27 Startup fault 19 1 9 Process data fault 20 2 11 Device monitoring fault 23 4 Power section fault 25 2 7 20 21 30 31 61 70 Parameter memory monitoring 26 1 3 External fault 28 1 12 14 FCB drive function fault 29 1 4 Hardware limit switch fault 30 1 3 Software limit switch fault 31 1 4 7 9 Thermal motor protection fault 32 2 6 12 Communication...

Page 206: ...12 13 Software error 20 1 7 Device monitoring fault 21 1 S Drive 1 fault 23 5 6 7 8 Power section fault 25 10 12 19 50 51 81 Parameter memory monitoring 28 13 FCB drive function fault 33 1 2 6 7 8 10 System initialization fault 46 1 Safety card fault LEDs L A IN LED Meaning Green Illuminated No Ethernet connection with the EtherCAT SBusPLUS interface IN Yellow Illuminated An Ethernet connection is...

Page 207: ...ailbox and process data communication is possible ERR LED LED Meaning Off No error The interface is in operating state Red Flickering Boot error A BOOT error has occurred INIT state has not been reached However the Change parameter is set to 0x01 change error Red Flashing Invalid configuration A general configuration error has occurred Red Flashing once Unprompted state change The slave applicatio...

Page 208: ...t too high Connect a smaller motor Current supply Check the current supply Current transformer Check the current transformer Ramp limit deactivated and set ramp time too short Increase the ramp time Phase module defective Check the phase module DC 24 V supply voltage instable Check the DC 24 V supply voltage Interruption or short circuit on signal lines of phase modules Check the signal lines 8 6 ...

Page 209: ...put stage of brake chopper defective Replace the defective brake chopper 8 6 4 Fault 6 Line fault Subfault 6 1 Description Line phase failure Response Line phase failure Cause Measure Missing line phase detected Check the power supply cable DC link voltage periodically too low Check the configuration of the supply system Inadequate line voltage quality Check supply fuses contactor 8 6 5 Fault 7 DC...

Page 210: ...lt 8 2 Description Speed monitoring generator mode Response Output stage inhibit Cause Measure Speed controller operates at setting limit mecha nical overload or phase failure in supply system or motor Increase the delay time set for speed monitoring or reduce the regenerative load Encoder not connected correctly Check encoder connection and direction of rota tion If necessary increase current lim...

Page 211: ...que control with U f control mode Use a control mode that supports the required operating mode Connect an encoder if neces sary Select an operating mode that is supported by the current control mode Subfault 9 3 Description Absolute rotor position not available Response Output stage inhibit Cause Measure The current control mode requires an absolute ro tor position The encoder selected for Source ...

Page 212: ...EW EURODRIVE Service Subfault 9 9 Description Parameter measurement not possible with active motor type Response Output stage inhibit Cause Measure Parameter measurement is possible only with asynchronous and synchronous motor types No magnetic reluctance motors and LSPM mo tors Select the correct motor type Subfault 9 10 Description Rotor stall monitoring Response Output stage inhibit Cause Measu...

Page 213: ...ause Measure Memory area violated while accessing array For example an array access results in writing beyond the permitted memory range Check the program Subfault 10 4 Description Stack Response Application stop output stage inhibit Cause Measure Overflow of Data Flexibility stack detected Check the program Subfault 10 5 Description Division by 0 Response Application stop output stage inhibit Cau...

Page 214: ...a see parameter list Subfault 10 9 Description CRC code Response Application stop output stage inhibit Cause Measure Wrong CRC checksum of code Load the program again The program memory is corrupt An unauthorized write access has been carried out on the program memory Subfault 10 10 Description Setpoint cycle time not supported Response Application stop output stage inhibit Cause Measure Non suppo...

Page 215: ... Reduce the load Reduce the rms value of the output current Reduce the PWM frequency Ensure sufficient cooling Reduce the ambient temperature Subfault 11 3 Description Device utilization Response Output stage inhibit Cause Measure The temperature has reached or exceeded the switch off threshold Possible causes Mean out put current too high Reduce the load PWM frequency too high Reduce the PWM freq...

Page 216: ...iption Short circuit at temperature sensor of heat sink Response Output stage inhibit Cause Measure Short circuit at temperature sensor of heat sink Contact SEW EURODRIVE Service Subfault 11 9 Description Signal electronics overtemperature Response Output stage inhibit Cause Measure Maximum permitted signal electronics tempera ture exceeded Reduce the load Reduce the ambient temperature Subfault 1...

Page 217: ...ltage not within permitted toler ance of 10 Check the DC 24 V supply voltage Monitoring is only active with parameter settings Brake installed and Brake applied Check the parameter setting Subfault 12 3 Description Temperature Response Output stage inhibit Cause Measure Brake temperature outside permitted range too high or too low Check the ambient conditions and the application Brake temperature ...

Page 218: ...re The intelligent brake rectifier of digital motor in tegration signaled a component fault See subcomponent fault Subfault 12 12 Description Digital motor integration warning Response Warning Cause Measure The intelligent brake rectifier of digital motor in tegration signaled a warning See subcomponent fault 8 6 11 Fault 13 Encoder 1 Subfault 13 1 Description Position comparison check Response En...

Page 219: ...rtup parameters Replace the encoder Note In emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 4 Description Track measurement error Response Encoder 1 latest critical fault Cause Measure Error during track measurement Switch the device off and on again Check the wiring Check interference sources e g from EMC Check the e...

Page 220: ...emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 8 Description Signal level monitoring Response Encoder 1 latest critical fault Cause Measure Vector exceeds permitted limit during signal level monitoring Check the resolver mounting position Note In emergency mode manual mode you can move the drive using the motor encod...

Page 221: ...sition encoder is faulty Subfault 13 11 Description Data timeout Response Encoder 1 latest critical fault Cause Measure Encoder process data timeout Check interference sources e g from EMC Check startup parameters Note In emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 12 Description Emergency Response Encoder 1 lates...

Page 222: ...ncoder Check voltage supply Check interference sources e g from EMC Check the wiring Note In emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 15 Description System error Response Encoder 1 latest critical fault Cause Measure System error while evaluating encoder Ensure that the multi turn encoder is within the projecte...

Page 223: ...coder Note In emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 18 Description Permanent low level in data line critical Response Encoder 1 latest critical fault Cause Measure Permanent low level of data signal Check the wiring Check the encoder Note In emergency mode manual mode you can move the drive using the motor e...

Page 224: ...ncoder 1 latest fault Cause Measure Error bit set in SSI protocol Check startup parameters Check the settings at the SSI encoder fault bit Check the wiring Check interference sources light beam inter rupted reflector data cables etc Replace the encoder Note In the emergency mode manual mode you can move the drive even with a fault in the external position encoder Subfault 13 22 Description Interna...

Page 225: ...mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 25 Description Error during encoder startup Response Output stage inhibit Cause Measure Fatal error during encoder startup Switch the device off and on again Note In emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 1...

Page 226: ...rter delay or contact SEW EURODRIVE Service Subfault 16 3 Description Thermal motor model not possible Response Output stage inhibit Cause Measure Invalid parameters for thermal motor model or for drive enable although starting up thermal model not yet completed Check the parameters of the thermal motor model and perform startup Subfault 16 5 Description Current limit smaller than magnetizing curr...

Page 227: ...age inhibit Cause Measure Faulty startup of temperature sensor of motor 2 Perform startup again Subfault 16 10 Description Actual position source not assigned Response Application stop output stage inhibit Cause Measure Active control mode requires an encoder for posi tion mode Assign actual position source in encoder as signment of the active drive train Index 8565 3 or 8566 3 If no encoder is in...

Page 228: ...frequency Subfault 16 21 Description Nominal slip negative Response Output stage inhibit Cause Measure During startup using nameplate data the calcu lated nominal slip is negative Nominal frequency too low or nominal speed too high or number of pole pairs too high Enter plausible motor data nominal frequency nominal speed number of pole pairs Subfault 16 22 Description Specify the number of pole p...

Page 229: ...disable the standstill current function Subfault 16 26 Description Nominal values incomplete or implausible Response Output stage inhibit Cause Measure During startup using nameplate data Nominal voltage nominal current nominal speed or nom inal torque are not entered or are not plausible Enter or check nominal voltage nominal current nominal speed and nominal torque Subfault 16 27 Description Max...

Page 230: ...ary start up another motor or replace the memory module Subfault 16 50 Description Brake parameters not initialized Response Output stage inhibit Cause Measure No brake data present Check startup 8 6 13 Fault 17 Internal processor fault Subfault 17 7 Description Exception error Response Output stage inhibit Cause Measure Exception trap in CPU Contact SEW EURODRIVE Service 8 6 14 Fault 18 Software ...

Page 231: ...nal task system This can for example be a timeout for cyclic tasks Switch the device off and on again Contact the SEW EURODRIVE Service if the fault persists Subfault 18 7 Description Fatal error Response Output stage inhibit System state Fault acknowledgement with CPU reset Cause Measure Fatal software error Switch the device off and on again If the error occurs repeatedly replace the device and ...

Page 232: ...he device off and on again Contact the SEW EURODRIVE Service if the error persists Subfault 18 12 Description Configuration data Response Output stage inhibit System state Fault acknowledgement with CPU reset Cause Measure Configuration data not plausible or cannot be in terpreted by active firmware version Perform a firmware update or load valid configur ation data Subfault 18 13 Description Cali...

Page 233: ...stage inhibit Cause Measure The specified acceleration setpoints are not plausible Only a value range of 0 is permitted Adjust acceleration setpoints Subfault 19 5 Description Drive function does not exist Response Application stop output stage inhibit Cause Measure Non existing drive function FCB selected via process data Specify an existing FCB number for FCB activa tion via process data Subfaul...

Page 234: ...t Cause Measure Jerk values not plausible Adjust jerk setpoints 8 6 16 Fault 20 Device monitoring Subfault 20 1 Description Supply voltage fault Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure Internal electronics supply voltage or externally connected DC 24 V standby supply voltage out side permitted voltage range Check the voltage level of the externa...

Page 235: ...DC 24 V output voltage terminals 2 Acknowledge the fault 3 Reconnect the consumers to the device one after the other until the fault message appears again 4 To eliminate the fault connect a consumer with a lower current consumption or eliminate the short circuit Subfault 20 7 Description Internal hardware fault Response Output stage inhibit Cause Measure Fault in the device hardware Acknowledge th...

Page 236: ...munication error Response Output stage inhibit Cause Measure Communication error detected on the interface of digital motor integration Check the cabling Subfault 21 2 Description Slave required Response Output stage inhibit Cause Measure Device started up with a drive with digital motor integration but no drive with digital motor integ ration is connected Connect a drive with digital motor integr...

Page 237: ...oltage too low of digital motor integration com ponent Check the voltage supply of the component 8 6 18 Fault 23 Power section Subfault 23 1 Description Warning Response Warning with self reset Cause Measure Power section fault with fault response of the type warning See also Power section subcomponent fault status Subfault 23 2 Description Fault Response Emergency stop output stage inhibit Cause ...

Page 238: ...ault 23 5 Description Invalid process data configuration Response Output stage inhibit Cause Measure Invalid process data configuration Contact SEW EURODRIVE Service Subfault 23 6 Description Process data timeout Response Emergency stop output stage inhibit Cause Measure Power section communication interface detected process data timeout If the error occurs repeatedly contact SEW EURODRIVE Service...

Page 239: ...e device family power or voltage Check whether the configuration is correct and repeat the startup if necessary Acknowledge the fault by manual reset with parameter set acceptance Setting under Diag nostics Status Fault status parameter Manual fault reset Replaceable memory module used by another device Power rating device family or voltage dif fers from the current device Check whether the config...

Page 240: ...ion data CRC error Response Output stage inhibit Cause Measure Faulty configuration data of power section Contact SEW EURODRIVE Service Subfault 25 13 Description Control electronics configuration data CRC error Response Output stage inhibit Cause Measure Faulty configuration data of control electronics Contact SEW EURODRIVE Service Subfault 25 14 Description Calibration data of power section vers...

Page 241: ...ta CRC error Response Warning Cause Measure Faulty quality assurance data of power section Contact SEW EURODRIVE Service Subfault 25 19 Description Control electronics QA data CRC error Response Warning Cause Measure Faulty quality assurance data of control electron ics Contact SEW EURODRIVE Service Subfault 25 20 Description Initialization error basic device memory Response Output stage inhibit C...

Page 242: ...t 25 32 Description Replaceable memory module not compatible Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure The inserted replaceable memory module cannot be used Replace the memory module Subfault 25 50 Description Runtime error replaceable safety memory module Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure...

Page 243: ...External fault Cause Measure Error message about external error source Programmable via 8622 5 default application stop with output stage inhibit Subfault 26 3 Description Power section emergency shutdown Response Output stage inhibit Cause Measure Power section requested external emergency shutdown because it detected critical fault Contact SEW EURODRIVE Service Subfault 26 4 Description External...

Page 244: ...rdware limit switch and reference cam not flush Response Emergency stop output stage inhibit Cause Measure Hardware limit switch and reference cam not mounted properly Make sure that reference cam and hardware limit switch are installed so they overlap Subfault 28 4 Description FCB 11 12 Reference offset error Response Emergency stop output stage inhibit Cause Measure Error determining reference o...

Page 245: ...ause Measure The required test torque for the brake test is higher than the maximum torque It cannot be generated by the motor inverter combination Reduce the test torque Subfault 28 8 Description FCB 21 Test torque not reached Response Output stage inhibit Cause Measure Test torque required for brake test exceeds valid limit values Reduce the test torque Check the limit values Subfault 28 9 Descr...

Page 246: ...er Check the motor and motor cable for damage Subfault 28 12 Description FCB 25 Timeout during stator resistance measurement Response Output stage inhibit Cause Measure Motor parameter measurement activated while motor is turning Stop the motor Start motor parameter measurement when the motor is at standstill Subfault 28 13 Description FCB 25 Characteristic curve identification not possible Respon...

Page 247: ... drive train Cause Measure Positive hardware limit switch approached Check hardware limit switch wiring Check the target position Move clear of the hardware limit switch at nega tive speed Subfault 29 2 Description Negative limit switch approached Response HW limit switch current drive train Cause Measure Negative hardware limit switch approached Check hardware limit switch wiring Check the target...

Page 248: ...are limit switch with nega tive speed Subfault 30 2 Description Negative limit switch hit Response SW limit switches current drive train Cause Measure Negative software limit switch hit Check software limit switch position Check target position Move clear of software limit switch with positive speed Subfault 30 3 Description Limit switches swapped Response Emergency stop output stage inhibit Cause...

Page 249: ... Subfault 31 4 Description Temperature model overtemperature motor 1 Response Output stage inhibit Cause Measure Temperature model of motor 1 signals overtem perature Allow motor to cool down Check for motor overload Check whether the correct temperature sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 5 Description Temperature sensor prewarning motor 1 Response Thermal motor prote...

Page 250: ...1 Response Warning with self reset Cause Measure Temperature signaled by temperature sensor of motor 1 below 50 C Check if a KTY temperature sensor is installed in the motor but the parameterization has been carried out for a Pt1000 temperature sensor Heat the motor Subfault 31 11 Description Temperature sensor wire break motor 2 Response Application stop output stage inhibit Cause Measure Connect...

Page 251: ...erature sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 15 Description Temperature sensor prewarning motor 2 Response No response Cause Measure Temperature signaled by temperature sensor of motor 2 exceeds prewarning threshold Check for motor overload Subfault 31 16 Description Temperature model prewarning motor 2 Response No response Cause Measure Temperature signaled by temperat...

Page 252: ...ation signal period Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 4 Description No synchronization signal Response External synchronization Cause Measure No synchronization signal present Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 5 Description Synchronization timeout Response Externa...

Page 253: ...t time elapses Subfault 32 11 Description Local mode timeout Response Local mode timeout response Cause Measure Communication connection to device interrupted in local mode Increase the timeout setting in local mode New Scope project created Reset the fault Restart local operation Scope measurement loaded from device Reset the fault Restart local operation Subfault 32 12 Description Manual mode ti...

Page 254: ... Description FPGA configuration Response Output stage inhibit Cause Measure Error checking FPGA configuration Contact SEW EURODRIVE Service Subfault 33 7 Description Function block compatibility error Response Output stage inhibit Cause Measure Error checking compatibility of function block Contact SEW EURODRIVE Service Subfault 33 8 Description SW function block configuration Response Output stag...

Page 255: ... the memory module and restart the device Change the parameter Non volatile memory source to Arbitrary or Replaceable memory module Switch the device off and on again Subfault 33 13 Description Memory module removed Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure The device was started without a memory module The setting for the device parameter source ...

Page 256: ... Cause Measure Process data configuration changed during active process data operation Stop the process data and make your changes Then start the process data again Perform a reset Doing so will stop the process data apply the changes and restart the process data 8 6 28 Fault 35 Function activation Subfault 35 1 Description Activation key application level invalid Response Emergency stop output st...

Page 257: ...r technology level Enter an activation key for the required technolo gy level You can find the required level in the parameter 8438 13 Technology level Required level Subfault 35 4 Description Activation key technology level invalid Response Emergency stop output stage inhibit Cause Measure The activation key was entered incorrectly Enter the activation key again The activation key was not created...

Page 258: ...ror tolerance Mechanical components cannot move freely or are blocked Make sure mechanical parts can move freely check whether they are blocked Subfault 42 2 Description Jog mode lag error Response Output stage inhibit Cause Measure A lag fault occurred in jog mode FCB 20 Incorrect encoder connection Check the connection of the encoder Position encoder inverted or not installed cor rectly at the t...

Page 259: ...all Set P component of position controller to a larger value Incorrectly set speed controller parameters Check controller parameters Value of lag error tolerance too small Increase the lag error tolerance 8 6 30 Fault 44 Subcomponent power section Subfault 44 2 Description Overcurrent phase U Response Remote critical fault Cause Measure Overcurrent phase U Rectify the short circuit Connect a small...

Page 260: ... EURODRIVE to gether with the fault number For further support contact SEW EURODRIVE Service Subfault 45 2 Description Option interface Response Fieldbus timeout response Cause Measure Basic unit detects fault on internal interface for fieldbus connection Switch the power off and on again perform a re set If the fault occurs repeatedly replace the field bus card and send it to SEW EURODRIVE to get...

Page 261: ...he PLC Subfault 45 9 Description Fieldbus interface warning Response Warning Cause Measure Basic unit detects non critical fault on internal in terface for fieldbus connection Reset the fault If the fault occurs repeatedly replace the field bus card and send it to SEW EURODRIVE to gether with the fault number For further support contact SEW EURODRIVE Service Subfault 45 50 Description Fieldbus car...

Page 262: ...vice Subfault 46 2 Description Invalid variant Response Output stage inhibit Cause Measure Plugged safety card variant does not match in verter type Remove safety card Use the correct safety card design For double axes only variants without encoder in terface can be used Remove option Use the design without encoder interface For double axes no encoder option must be plugged in Remove the option Su...

Page 263: ...ault reported by the subcomponent index 8365 3 Subfault 46 52 Description Critical fault Response Output stage inhibit with self reset Cause Measure Safety card signals subcomponent fault of the type critical fault For the exact cause of the fault and for informa tion on how to correct the cause of the problem refer to the fault reported by the subcomponent index 8365 3 If the jumper plug is plugg...

Page 264: ...se Output stage inhibit Cause Measure Ratio of inverter current and nominal motor cur rent too large Check the assignment of motor and inverter Check the dimensioning of the system Subfault 52 4 Description Parameterization of current limit characteristic Response Output stage inhibit Cause Measure Fault setting parameters for current limit charac teristic Parameterize the current limit characteri...

Page 265: ...current too high Connect a smaller motor Current supply Check the current supply Current transformer Check the current transformer Ramp limit deactivated and set ramp time too short Increase the ramp time Phase module defective Check the phase module DC 24 V supply voltage unstable Check the DC 24 V supply voltage Interruption or short circuit on signal lines of phase modules Check the signal line...

Page 266: ...Output stage of brake chopper defective Replace the defective brake chopper 8 7 4 Fault 6 Line fault Subfault 6 1 Description Line phase failure Response Line phase failure Cause Measure Missing line phase detected Check the supply system cable DC link voltage periodically too low Check the configuration of the supply system Inadequate line voltage quality Check supply fuses contactor 8 7 5 Fault ...

Page 267: ...t 8 2 Description Speed monitoring generator mode Response Output stage inhibit Cause Measure Speed controller operates at setting limit mecha nical overload or phase failure in supply system or motor Increase the delay time set for speed monitoring or reduce the regenerative load Encoder not connected correctly Check the encoder connection and direction of rotation If necessary increase the curre...

Page 268: ...orque control with U f control mode Start up control mode that supports the required operating mode Connect an encoder if neces sary Select an operating mode that is supported by the current control mode Subfault 9 3 Description Absolute rotor position not available Response Output stage inhibit Cause Measure The current control mode requires an absolute ro tor position The encoder selected for So...

Page 269: ...t SEW EURODRIVE Service Subfault 9 9 Description Parameter measurement not possible with active motor type Response Output stage inhibit Cause Measure Parameter measurement is possible only with asynchronous and synchronous motor types No magnetic reluctance motors and LSPM mo tors Select the correct motor type Subfault 9 10 Description Rotor stall monitoring Response Output stage inhibit Cause Me...

Page 270: ...t Cause Measure Memory area violated while accessing array For example an array access results in writing beyond the permitted memory range Check the program Subfault 10 4 Description Stack Response Application stop output stage inhibit Cause Measure Overflow of Data Flexibility stack detected Check the program Subfault 10 5 Description Division by 0 Response Application stop output stage inhibit ...

Page 271: ...a pro cess data see parameter list Subfault 10 9 Description CRC code Response Application stop output stage inhibit Cause Measure Wrong CRC checksum of code Load the program again The program memory is corrupt Unauthorized write access to the pro gram memory Subfault 10 10 Description Setpoint cycle time not supported Response Application stop output stage inhibit Cause Measure Non supported setp...

Page 272: ...hed Reduce the load Reduce the rms value of the output current Reduce the PWM frequency Ensure sufficient cooling Reduce the ambient temperature Subfault 11 3 Description Device utilization Response Output stage inhibit Cause Measure The temperature has reached or exceeded the switch off threshold Possible causes Mean out put current too high Reduce the load PWM frequency too high Reduce the PWM f...

Page 273: ...cuit at temperature sensor of heat sink Contact SEW EURODRIVE Service 8 7 10 Fault 12 Brake Subfault 12 1 Description Brake output Response Application stop output stage inhibit Cause Measure No brake connected Check the connection of the brake Brake cable disconnected in switched on state Check the connection of the brake Overload due to overcurrent 2 A Check the sequential profile of brake contr...

Page 274: ...mperature Response Output stage inhibit Cause Measure Brake overload Reduce the load Check the project planning Subfault 12 7 Description Undertemperature Response Output stage inhibit Cause Measure Brake too cold Heat the brake 8 7 11 Fault 13 Encoder 1 Subfault 13 1 Description Position comparison check Response Encoder 1 latest critical fault Cause Measure Faulty comparison between raw position...

Page 275: ...artup parameters Replace the encoder Information In emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 4 Description Track measurement error Response Encoder 1 latest critical fault Cause Measure Error during track measurement Switch the device off and on again Check the wiring Check interference sources e g from EM...

Page 276: ...ergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 8 Description Signal level monitoring Response Encoder 1 latest critical fault Cause Measure Vector exceeds permitted limit during signal level monitoring Check the resolver mounting position Information In emergency mode manual mode you can move the drive using the m...

Page 277: ...n encoder is faulty Subfault 13 11 Description Data timeout Response Encoder 1 latest critical fault Cause Measure Encoder process data timeout Check interference sources e g from EMC Check the startup parameters Information In emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 12 Description Emergency Response Enco...

Page 278: ...Check the voltage supply Check interference sources e g from EMC Check the wiring Information In emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 15 Description System error Response Encoder 1 latest critical fault Cause Measure System error while evaluating encoder Ensure that the multi turn encoder is within the...

Page 279: ...ormation In emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 18 Description Permanent low level in data line critical Response Encoder 1 latest critical fault Cause Measure Permanent low level of data signal Check the wiring Check the encoder Information In emergency mode manual mode you can move the drive using t...

Page 280: ...der 1 latest fault Cause Measure Error bit set in SSI protocol Check the startup parameters Check the settings at the SSI encoder fault bit Check the wiring Check interference sources light beam inter rupted reflector data cables etc Replace the encoder Information In emergency mode manual mode you can move the drive even with a fault in an ex ternal position encoder Subfault 13 22 Description Int...

Page 281: ...ual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 25 Description Error during encoder startup Response Output stage inhibit Cause Measure Fatal error during encoder startup Switch the device off and on again Information In emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder...

Page 282: ...shorter delay or contact SEW EURODRIVE Service Subfault 16 3 Description Thermal motor model not possible Response Output stage inhibit Cause Measure Invalid parameters for thermal motor model or for drive enable although starting up thermal model not yet completed Check the parameters of the thermal motor model and perform startup Subfault 16 5 Description Current limit smaller than magnetizing c...

Page 283: ... stage inhibit Cause Measure Faulty startup of temperature sensor of motor 2 Perform startup again Subfault 16 10 Description Actual position source not assigned Response Application stop output stage inhibit Cause Measure Active control mode requires an encoder for posi tion mode Assign actual position source in encoder as signment of the active drive train Index 8565 3 or 8566 3 If no encoder is...

Page 284: ...al frequency Subfault 16 21 Description Nominal slip negative Response Output stage inhibit Cause Measure During startup using nameplate data the calcu lated nominal slip is negative Nominal frequency too low or nominal speed too high or number of pole pairs too high Enter plausible motor data nominal frequency nominal speed number of pole pairs Subfault 16 22 Description Specify the number of pol...

Page 285: ...or disable the standstill current function Subfault 16 26 Description Nominal values incomplete or implausible Response Output stage inhibit Cause Measure During startup using nameplate data Nominal voltage nominal current nominal speed or nom inal torque are not entered or are not plausible Enter or check nominal voltage nominal current nominal speed and nominal torque Subfault 16 27 Description ...

Page 286: ... 8 7 13 Fault 17 Internal processor fault Subfault 17 7 Description Exception error Response Output stage inhibit Cause Measure Exception trap in CPU Contact SEW EURODRIVE Service 8 7 14 Fault 18 Software errors Subfault 18 1 Description Motor management Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure Error detected at motor management interface Switch ...

Page 287: ... on again If the error occurs repeatedly replace the device and send it together with the fault number to SEW EURODRIVE For further support con tact SEW EURODRIVE Service Subfault 18 8 Description Invalid fault code Response Output stage inhibit Cause Measure Invalid fault code requested Switch the device off and on again Contact SEW EURODRIVE Service if the fault persists Subfault 18 9 Descriptio...

Page 288: ...fault 18 13 Description Calibration data Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure Calibration data not plausible Load valid calibration data 8 7 15 Fault 19 Process data Subfault 19 1 Description Torque setpoint violation Response Application stop output stage inhibit Cause Measure Implausible values specified as torque setpoints Adjust torque se...

Page 289: ... selected via process data Specify an existing FCB number for FCB activa tion via process data Subfault 19 6 Description Mass moment of inertia setpoint violation Response Emergency stop output stage inhibit Cause Measure Implausible values specified as mass moment of inertia setpoints Only a value range of 0 is permitted Adjust the setpoints for the mass moment of iner tia Subfault 19 7 Descripti...

Page 290: ... repeatedly replace the device For further support contact SEW EURODRIVE Service Subfault 20 2 Description Supply voltage overload Response Output stage inhibit Cause Measure For MOVIDRIVE system the current load of the current paths of the DC 24 V standby supply voltage inside the device is too high The device signal output of the device was de energized be cause of the fault message Identify the...

Page 291: ...re Fan defective Contact SEW EURODRIVE Service Subfault 20 10 Description Fan supply voltage fault Response Emergency stop output stage inhibit Cause Measure Supply voltage of fan missing Check the connection or establish a connection Subfault 20 11 Description STO switching delay Response Output stage inhibit Cause Measure Switching delay between STO signals F STO_P1 and F STO_P2 Check the STO wi...

Page 292: ...hes startup or perform a new startup Subfault 21 4 Description Invalid label Response Output stage inhibit Cause Measure The connected drive contains invalid data Replace the drive Subfault 21 5 Description Incompatible slave Response Output stage inhibit Cause Measure The connected slave of digital motor integration cannot be used with this inverter firmware Update inverter or slave Subfault 21 6...

Page 293: ...ion subcomponent fault status Subfault 23 4 Description Hardware fault Response Output stage inhibit Cause Measure A fault occurred in a hardware component of the power section e g Overcurrent hardware com parator Check the current supply Increase the ramp time Check for correct motor size the motor current is too high Contact SEW EURODRIVE Service Switched mode power supply fault hardware fault C...

Page 294: ... EURODRIVE Service Subfault 23 8 Description Parameter communication error Response Emergency stop output stage inhibit Cause Measure Power section communication interface detected error in parameter communication If the error occurs repeatedly contact SEW EURODRIVE Service Subfault 23 9 Description Firmware of power section corrupt Response Output stage inhibit Cause Measure Failed to update firm...

Page 295: ...s Status Fault status parameter Manual fault reset The power section was replaced and differs in its power rating or voltage from the original power section Check whether the configuration is correct and repeat the startup if necessary Acknowledge the fault by manual reset with parameter set acceptance Setting under Diag nostics Status Fault status parameter Manual fault reset Subfault 25 7 Descri...

Page 296: ...control electronics version conflict Response Output stage inhibit Cause Measure Wrong version of calibration data of control elec tronics Contact SEW EURODRIVE Service Subfault 25 16 Description Power section calibration data CRC error Response Output stage inhibit Cause Measure Faulty calibration data of power section Contact SEW EURODRIVE Service Subfault 25 17 Description Control electronics c...

Page 297: ...Subfault 25 30 Description Initialization error replaceable memory module Response Output stage inhibit Cause Measure The formatting of the replaceable memory module does not match Restore delivery state NOTICE All the data on the replaceable memory module will be reset to default Initialization error of replaceable memory module after delivery state Contact SEW EURODRIVE Service Subfault 25 31 De...

Page 298: ...cy stop output stage inhibit Cause Measure Failed to create restore point Delete restore point Subfault 25 70 Description Incompatible card configuration Response Emergency stop output stage inhibit Cause Measure The current configuration of the cards does not match the state of the stored startup For example a card was removed that was still present during startup Restore the original configurati...

Page 299: ...ses 8 7 21 Fault 28 FCB drive functions Subfault 28 1 Description FCB 11 12 Timeout while searching zero pulse Response Emergency stop output stage inhibit Cause Measure Failed to find zero pulse of encoder s C track within specified search time during reference travel Check the encoder wiring Subfault 28 2 Description FCB 11 12 Hardware limit switch upstream of reference cam Response Emergency st...

Page 300: ...ing with fixed stop Response Emergency stop output stage inhibit Cause Measure Hardware limit switch or reference cam that has not been selected was approached during refer ence travel to fixed stop Check whether the parameters set for reference travel are correct During reference travel to fixed stop with selected hardware limit switch or reference cam the fixed stop was reached without approachi...

Page 301: ... phases Response Output stage inhibit Cause Measure Significantly different values determined in the three phases while measuring stator resistances Check whether the motor is connected cor rectly Check all contact points on the motor and in verter Check the motor and motor cable for damage Subfault 28 11 Description FCB 25 At least one phase with high resistance Response Output stage inhibit Caus...

Page 302: ...es for modulo minimum and mod ulo maximum Subfault 28 15 Description FCB 25 Timeout Response Output stage inhibit Cause Measure Measuring rotor resistance LSigma or stator in ductance not completed Contact SEW EURODRIVE Service 8 7 22 Fault 29 HW limit switches Subfault 29 1 Description Positive limit switch approached Response HW limit switch current drive train Cause Measure Positive hardware li...

Page 303: ... swapped 8 7 23 Fault 30 Software limit switches Subfault 30 1 Description Positive limit switch approached Response SW limit switches current drive train Cause Measure Positive software limit switch approached Check software limit switch position Check the target position Move clear of software limit switch at negative speed Subfault 30 2 Description Negative limit switch approached Response SW l...

Page 304: ...ature motor 1 Response Output stage inhibit Cause Measure Temperature sensor of motor 1 signals overtem perature Allow motor to cool down Check for motor overload Check whether the correct temperature sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 4 Description Temperature model overtemperature motor 1 Response Output stage inhibit Cause Measure Temperature model of motor 1 signa...

Page 305: ...sor is dis rupted e g via MOVILINK Check the cabling Subfault 31 9 Description Temperature too low temperature sensor motor 1 Response Warning with self reset Cause Measure Temperature signaled by temperature sensor of motor 1 below 50 C Check if a KTY temperature sensor is installed in the motor but the parameterization has been carried out for a Pt1000 temperature sensor Heat the motor Subfault ...

Page 306: ...emperature sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 15 Description Temperature sensor prewarning motor 2 Response No response Cause Measure Temperature signaled by temperature sensor of motor 2 exceeds prewarning threshold Check for motor overload Subfault 31 16 Description Temperature model prewarning motor 2 Response No response Cause Measure Temperature signaled by tempe...

Page 307: ...nization signal period Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 4 Description No synchronization signal Response External synchronization Cause Measure No synchronization signal present Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 5 Description Synchronization timeout Response Exte...

Page 308: ...Restart local operation Scope measurement loaded from device Reset the fault Restart local operation Subfault 32 12 Description Manual mode timeout Response Manual mode timeout response Cause Measure Communication connection to device interrupted in manual mode Check whether too many programs are open on the operator PC Increase the timeout time in manual mode New Scope project created Reset the f...

Page 309: ...ge inhibit Cause Measure Error checking compatibility of function block Contact SEW EURODRIVE Service Subfault 33 8 Description SW function block configuration Response Output stage inhibit Cause Measure Error detected while checking configuration of software function block Contact SEW EURODRIVE Service Subfault 33 9 Description Power section hardware compatibility error Response Output stage inhi...

Page 310: ... Arbitrary or Replaceable memory module Switch the device off and on again Subfault 33 13 Description Memory module removed Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure The device was started without a memory module The setting for the device parameter source is set to Replaceable memory module Switch off the device Insert the memory module and resta...

Page 311: ...bit Cause Measure Process data configuration changed during active process data operation Stop the process data and make your changes Then start the process data again Perform a reset Doing so will stop the process data apply the changes and restart the process data 8 7 28 Fault 35 Function activation Subfault 35 1 Description Activation key application level invalid Response Emergency stop output...

Page 312: ...gher technology level Enter an activation key for the required technolo gy level You can find the required level in the parameter 8438 13 Technology level Required level Subfault 35 4 Description Activation key technology level invalid Response Emergency stop output stage inhibit Cause Measure The activation key was entered incorrectly Enter the activation key again The activation key was not crea...

Page 313: ...or tolerance Mechanical components cannot move freely or are blocked Make sure mechanical parts can move freely and check whether they are blocked Subfault 42 2 Description Jog mode lag error Response Output stage inhibit Cause Measure A lag error occurred in jog mode FCB 20 Incorrect encoder connection Check the connection of the encoder Position encoder inverted or not installed cor rectly at th...

Page 314: ...all Set the P component of the position controller to a larger value Incorrectly set speed controller parameters Check controller parameters Value of lag error tolerance too small Increase the lag error tolerance 8 7 30 Fault 44 Subcomponent power section Subfault 44 2 Description Overcurrent phase U Response Remote critical fault Cause Measure Overcurrent phase U Rectify the short circuit Connect...

Page 315: ... SEW EURODRIVE together with the fault number For further sup port contact SEW EURODRIVE Service Subfault 45 2 Description Option interface Response Fieldbus timeout response Cause Measure Basic device detects fault on internal interface for fieldbus connection Switch the power off and on again perform a re set If the fault occurs repeatedly replace the field bus interface and send it to SEW EUROD...

Page 316: ...PLC Subfault 45 9 Description Fieldbus interface warning Response Warning Cause Measure Basic device detects non critical fault on internal interface for fieldbus connection Reset the fault If the fault occurs repeatedly replace the field bus interface and send it to SEW EURODRIVE together with the fault number For further sup port contact SEW EURODRIVE Service Subfault 45 50 Description Fieldbus ...

Page 317: ... Service Subfault 46 2 Description Invalid variant Response Output stage inhibit Cause Measure Plugged safety card design does not match in verter type Remove the safety card Use a correct safety card variant For double axes only variants without encoder in terface can be used Remove the option Use variant without encoder interface For double axes no encoder option must be plugged in Remove the op...

Page 318: ...em refer to the fault reported by the subcomponent index 8365 3 Subfault 46 52 Description Critical fault Response Output stage inhibit with self reset Cause Measure Safety card signals subcomponent fault of the type critical fault For the exact cause of the fault and for informa tion on how to correct the cause of the problem refer to the fault reported by the subcomponent index 8365 3 If the jum...

Page 319: ...nt too large Check the assignment of motor and inverter and check the dimensioning of the system Subfault 52 4 Description Parameterization of current limit characteristic Response Output stage inhibit Cause Measure Error while setting parameters for current limit characteristic Parameterize the current limit characteristic Perform startup again Subfault 52 5 Description Time duration exceeded f 5...

Page 320: ... shock caused by dangerous voltages in the connection box Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover de energize the device via a suitable ex ternal disconnection device Secure the device against unintended re connection of the voltage supply Secure the output shaft agai...

Page 321: ...n the new electronics cover in the same way as the controls of the previous electronics cover 5 Remove the replaceable memory module from the old electronics cover Insert the replaceable memory module in the new electronics cover INFORMATION If you perform startup of the electronics cover via DIP switch S3 and have changed the nominal output current of the electronics cover adjust the motor assign...

Page 322: ...e previous memory module 6 Insert the new memory module in the new electronics cover 7 Place the electronics cover onto the connection box and screw it on 8 Supply the device with voltage 9 Check the startup of the device ð If required perform startup again or load the saved startup to the device ð For devices with safety card check the startup of the safety card For more in formation refer to the...

Page 323: ...ng the electronics cover you also have to carry out the steps described in chapter Replacing the electronics cover 3 Remove the defective device Observe the notes in chapter Mechanical installa tion 4 Compare the data on the nameplate of the old device with the nameplate data of the new device INFORMATION Always replace the decentralized frequency inverter with an inverter that has the same proper...

Page 324: ...ic shock caused by dangerous voltages in the connection box Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover de energize the device via a suitable ex ternal disconnection device Secure the device against unintended re connection of the voltage supply Secure the output shaft ag...

Page 325: ...g the inspec tion Check corrosion protection Tropical Asia Africa Central and South America Aus tralia New Zealand ex cluding tem perate zones Packed in containers with desiccant and moisture indicator sealed in plastic wrap Protected against in sect damage and mil dew by chemical treat ment Under roof protected against rain and shocks Up to 3 years with regu lar checks of the pack aging and moist...

Page 326: ...s effect can damage the capacitors if the device is connected directly to the nominal voltage after a longer period of storage If you have not per formed maintenance regularly SEW EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage This can be done for example by us ing a variable transformer for which the output voltage has been set according to the following ...

Page 327: ...hazardous to health and the environment These materials must be collected and disposed of separately Oil and grease Collect used oil and grease separately according to type Ensure that the used oil is not mixed with solvent Dispose of used oil and grease correctly Screens Capacitors Waste disposal according to WEEE Directive 2012 19 EU This product and its accessories may fall within the scope of ...

Page 328: ...27021619739284235 1 Display of operating and drive running hours performed 2 Display of active power and active energy 9 2 Inspection and maintenance intervals The following table shows the inspection and replacement intervals for the device Time interval What to do Who is permitted to perform the work When the cover elec tronics cover is opened after an operating period of 6 months When the cover...

Page 329: ...ible 329 Time interval What to do Who is permitted to perform the work Each time the cover electronics cover is opened Visual inspection of the gasket between connection box and cover electronics cover The gas ket must be replaced in the event of damage Specialists at cus tomer site 29128668 EN 12 2019 ...

Page 330: ...t working on the device and secure it against unintentional reconnec tion to the voltage supply Secure the output shaft against rotation Before removing the electronics cover wait for at least the following time 5 minutes WARNING Risk of burns due to hot surfaces Serious injuries Let the devices cool down before touching them 9 3 2 Connection cables Observe the notes in chapter Preliminary work fo...

Page 331: ...amage to property When the cover is removed from the connection box you have to protect the cover and the wiring space from humidity dust or foreign particles Make sure that the cover is mounted properly 1 Observe the notes in chapter Preliminary work for inspection and maintenance 2 Loosen the screws of the electronics cover and remove it 25909477771 29128668 EN 12 2019 ...

Page 332: ... Possible damage to prop erty Make sure not to damage the sealing surfaces when removing the gasket Loosen the used gasket by levering it off the retaining cams ð Doing so will be easier if you adhere to the sequence shown in the figure be low 1 3 4 2 5 6 25909481355 4 Remove the old gasket completely from the connection box 25909484939 29128668 EN 12 2019 ...

Page 333: ...ve gloves for cleaning Work may only be carried out by qualified personnel Clean the sealing surfaces of the connection box and the electronics cover care fully 25909488523 6 Place the new gasket on the connection box and fix it in position with the retaining cams Doing so will be easier if you adhere to the sequence shown in the figure below 1 2 1 3 3 2 25914714507 29128668 EN 12 2019 ...

Page 334: ... device using the applicable operating in structions 8 Place the electronics cover on the connection box again and fasten it ð Proceed as follows when installing the electronics cover Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6 0 Nm 1 2 4 3 4 2 3 1 25914718091 29128668 EN 12 2019 ...

Page 335: ...izes complexity The key features of the SEW Workbench are Selection of the application Calculation of gear unit and motor Price optimized configuration Comparison of different solutions Inverter calculation Multi axis optimization Parameterization of cable and accessories selection Dimensioning error check Parts list generation Electronic catalog with all products The planning and configuration so...

Page 336: ...otor equipment brake plug connector thermal motor protection etc Selecting the frequency inverter Specify control mode Check motor inverter assignment Specify PWM frequency Check if the frequency inverters fulfill the duration and overload requirements Selecting the braking resistor Check if the braking resistor fulfills the duration and overload requirements Observe braking resistor assignment Se...

Page 337: ...stic of the motor depending on the speed The dynamic and thermal limits must be observed when selecting the motor 10 5 1 Thermal limit characteristic curve The mean motor speed and the effective torque are calculated during drive selection to determine the thermal utilization of the motor The operating point of the motor must lie below the thermal limit characteristic curve of the motor otherwise ...

Page 338: ...x 0 2 1 3 n MN nbase M 24537317259 1 S1 operation with self cooling 2 S1 operation with external cooling 3 Mechanical limit for gearmotors Typical characteristic curve of synchronous motors 0 100 200 300 400 500 0 500 1000 1500 2000 2500 3000 3500 M Mn min 1 1 2 9007217201768843 1 Thermal limit characteristic curve S1 operation 2 Dynamic limit torque 29128668 EN 12 2019 ...

Page 339: ...through the rotational speed 0 are also pos sible However continuous operation of asynchronous motors without encoder at low speeds is not possible The minimum speeds that must not be permanently undercut during operation without encoder are Motor mode 1 of the asynchronous motor nominal speed Regenerative operation 10 of the asynchronous motor nominal speed INFORMATION Lifting application with en...

Page 340: ...rd asynchronous motors in control mode CFC In comparison to control mode VFCPLUS higher dynamic properties can be achieved using CFC The full motor magnetization is maintained in each operating state so that the highest requirements for dynamics are met Due to the voltage reserves required for this standard asynchronous motors are operated with a lower base speed in this operating mode than in ope...

Page 341: ...re sensors KTY84 130 SEW EURODRIVE designation KY KTY Pt1000 SEW EURODRIVE designation PK 10 5 7 Synchronous servomotors in control mode ELSM The control mode ELSM allows for dynamic use of the entire speed range of the drive Reversing and moving through the speed 0 are also possible The speed must not permanently drop below the minimum speed of approx 2 of the nominal motor speed The nominal outp...

Page 342: ...ciency class IE1 IE4 η50 Efficiency at 50 of the rated power η75 Efficiency at 75 of the rated power η100 Efficiency at 100 of the rated power IA IN Starting current ratio MA MN Starting torque ratio MH MN Ramp up torque ratio MK MN Breakdown torque ratio m Mass of the motor JMot Mass moment of inertia of the motor BE Brake used Z0 BG Switching frequency for operation with BG brake control Z0 BGE ...

Page 343: ...0 76 73 6 75 9 75 3 5 2 2 4 2 0 2 6 DR2S80M4 1 1 7 4 1415 2 45 0 80 79 5 80 3 78 9 5 5 2 5 2 1 2 7 1 DR2S56 motors will be available from spring 2019 Further information for motors and brakemotors DR2S motor type PN MN nN mMot JMot BE Z0 BG BGE MB mBMot JBMot kW Nm min 1 kg 10 4 kgm2 h 1 Nm kg 10 4 kgm2 DR2S56MR41 0 09 0 62 1380 2 1 1 BE02 10000 0 8 2 1 2 DR2S56M41 0 12 0 89 1290 2 1 1 BE02 10000 ...

Page 344: ...461 3 4 0 74 84 6 86 1 85 6 7 5 2 7 2 0 3 3 DRN100LS4 2 2 14 5 1450 4 75 0 76 86 4 87 5 86 9 7 1 2 9 2 2 3 3 DRN100L4 3 19 7 1456 6 8 0 76 87 3 88 3 87 8 8 2 3 4 2 3 3 7 Further information on motors and brakemotors Motor PN MN nN mMot JMot BE Z0 BG BGE MB mBMot JBMot kW Nm 1 min kg 10 4 kgm2 1 h Nm kg 10 4 kgm2 DRN63MS4 0 12 0 83 1380 4 9 2 95 BE03 1000 1000 1 7 6 8 3 63 DRN63M4 0 18 1 25 1375 5 ...

Page 345: ...Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor DR2S56MR4 Mpk Nm 1 81 nbase min 1 744 Imax 31 DR2S56M4 Mpk Nm 1 78 nbase min 1 726 Imax 31 DR2S63MSR4 Mpk Nm 2 25 nbase min 1 925 Imax 41 DR2S63MS4 Mpk Nm 2 7 nbase min 1 858 Imax 49 DR2S63M4 Mpk Nm 4 15 nbase min 1 842 Imax 72 DR2S71MS4 Mpk Nm 5 19 nbase min 1 997 Imax 91 DR2S71M4 Mpk Nm 9 29 nbase min 1 927 Ima...

Page 346: ...12 16 5 Motor DRN63MS4 Mpk Nm 2 25 nbase min 1 925 Imax 41 DRN63M4 Mpk Nm 3 25 nbase min 1 953 Imax 58 DRN71MS4 180 W Mpk Nm 4 3 nbase min 1 1089 Imax 70 DRN71MS4 250 W Mpk Nm 4 25 nbase min 1 1105 Imax 72 DRN71M4 Mpk Nm 6 99 nbase min 1 1078 Imax 111 DRN80MK4 Mpk Nm 11 3 nbase min 1 1076 Imax 182 DRN80M4 Mpk Nm 16 9 nbase min 1 1021 Imax 260 DRN90S4 Mpk Nm 21 7 24 24 nbase min 1 1140 1141 1141 Im...

Page 347: ...or M1m 100 C Maximum dynamic braking torque in case of emergency off M1max Minimal averaged dynamic braking torque in case of emergency off at 100 C M2 20 C Nominal torque for slipping brake disk relative speed between brake disk and friction surface 1 m s at 20 C M4 100 C Minimum holding torque at 100 C Wmax1 Maximum permitted braking work per braking operation Wmax2 Maximum permitted braking wor...

Page 348: ...M 5 3 3 6 21 4 21 6 7 5 5 1 5 7 1 92 CMP63L 7 1 4 95 30 4 29 7 10 3 7 2 7 5 2 69 CMP71S 6 4 4 9 19 2 25 8 7 6 7 7 3 04 4500 CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 CMP50S 1 3 1 32 5 2 7 0 1 7 1 7 2 3 0 42 CMP50M 2 4 2 3 10 3 13 1 3 5 3 35 3 3 0 67 CMP50L 3 3 3 15 15 4 19 5 4 8 4 6 4 1 0 92 CMP63S 2 9 3 05 11 1 18 3 4 4 2 4 0 1 15 CMP63M 5 3 5 4 21 4 32 4 7 5 7 6 5 7 1 92 CM...

Page 349: ...or neck Base speed of the motor MOVIMOT flexible 400 V rated speed 2000 min 1 fPWM 4 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor CMP71S Mpk Nm 10 9 13 15 3 17 2 19 nN min 1 1648 1496 1354 1243 1089 Imax 300 300 300 300 300 CMP71M Mpk Nm 17 20 3 25 nN min 1 1620 1458 1295 Imax 300 300 300 CMP71L Mpk Nm 23 9 31 4 nN min 1 1749 1509 Imax 30...

Page 350: ...in 1 713 Imax 256 CMP50M Mpk Nm 7 56 8 88 10 3 nN min 1 1795 1468 1069 Imax 300 300 299 CMP50L Mpk Nm 8 51 10 3 12 4 14 4 15 4 nN min 1 2067 1775 1437 1107 908 Imax 300 300 300 300 246 CMP63S Mpk Nm 7 08 8 27 9 61 10 8 11 1 nN min 1 2179 1894 1578 1280 1174 Imax 300 300 300 300 235 CMP63M Mpk Nm 10 5 12 8 15 2 18 7 nN min 1 2451 2173 1915 1550 Imax 300 300 300 300 CMP63L Mpk Nm 13 4 16 2 20 9 nN m...

Page 351: ...M Mpk Nm 3 8 nN min 1 937 Imax 298 CMP50S Mpk Nm 4 72 5 2 nN min 1 2159 1818 Imax 300 283 CMP50M Mpk Nm 5 89 7 07 8 51 9 83 10 3 nN min 1 3315 2943 2522 2140 1995 Imax 300 300 300 300 237 CMP50L Mpk Nm 6 13 7 5 9 29 11 1 14 nN min 1 3884 3543 3135 2756 2217 Imax 300 300 300 300 300 CMP63S Mpk Nm 5 42 6 47 7 74 8 95 10 6 nN min 1 3900 3530 3113 2746 2250 Imax 300 300 300 300 300 CMP63M Mpk Nm 9 24 ...

Page 352: ...or neck Base speed of the motor MOVIMOT flexible 400 V rated speed 2000 min 1 fPWM 8 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor CMP71S Mpk Nm 10 9 13 15 3 17 2 19 nN min 1 1648 1496 1354 1243 1089 Imax 300 300 300 300 300 CMP71M Mpk Nm 17 20 3 25 nN min 1 1620 1458 1295 Imax 300 300 300 CMP71L Mpk Nm 23 9 31 4 nN min 1 1749 1509 Imax 30...

Page 353: ...in 1 713 Imax 256 CMP50M Mpk Nm 7 56 8 88 10 3 nN min 1 1795 1468 1069 Imax 300 300 299 CMP50L Mpk Nm 8 51 10 3 12 4 14 4 15 4 nN min 1 2067 1775 1437 1107 908 Imax 300 300 300 300 246 CMP63S Mpk Nm 7 08 8 27 9 61 10 8 11 1 nN min 1 2179 1834 1578 1280 1174 Imax 300 300 300 300 235 CMP63M Mpk Nm 10 5 12 8 15 2 18 7 nN min 1 2451 2173 1915 1550 Imax 300 300 300 300 CMP63L Mpk Nm 13 4 16 2 20 9 nN m...

Page 354: ... 937 Imax 298 CMP50S Mpk Nm 4 72 5 2 nN min 1 2159 1818 Imax 300 283 CMP50M Mpk Nm 5 89 7 07 8 51 9 83 10 3 nN min 1 3315 2943 2522 2140 1995 Imax 300 300 300 300 237 CMP50L Mpk Nm 6 13 7 5 9 29 11 1 14 nN min 1 3884 3543 3135 2756 2217 Imax 300 300 300 300 300 CMP63S Mpk Nm 5 42 6 47 7 74 8 95 10 6 nN min 1 3900 3530 3113 2746 2250 Imax 300 300 300 300 300 CMP63M Mpk Nm 9 24 11 1 14 3 nN min 1 41...

Page 355: ... 3 51 3 8 nN min 1 2089 1629 Imax 300 277 CMP50S Mpk Nm 3 97 4 63 5 2 nN min 1 3710 3204 2766 Imax 300 300 285 CMP50M Mpk Nm 4 64 5 65 6 93 8 22 10 1 nN min 1 5077 4645 4131 3658 2998 Imax 300 300 300 300 300 CMP50L Mpk Nm 5 77 7 23 8 79 11 4 nN min 1 5513 5053 4593 3914 Imax 300 300 300 300 CMP63S Mpk Nm 5 33 6 48 7 63 9 36 nN min 1 5145 4634 4161 3517 Imax 300 300 300 300 CMP63M Mpk Nm 9 11 7 nN...

Page 356: ...iciency MOVIGEAR classic 400 V connection type of motor W For the permitted values for Imax refer to chapter Technical data and dimension sheets Permitted currents speeds and torques in the MOVIGEAR classic MGF DSM C drive unit operating instructions Motor Jmot nN nmax PK limi t UN M0 I0 Vp0 cold Vp0 cold CT R1 L1 Num ber of pole s Mo tor fN eff kgm2 10 4 min 1 min 1 C V Nm A V 1000 min 1 V 2000 m...

Page 357: ... of the motor neck Base speed of the motor MOVIGEAR classic 400 V rated speed 2000 min 1 fPWM 4 8 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor MGF 1 DSM C Mpk Nm 6 3 nN min 1 1646 Imax 166 MGF 2 DSM C Mpk Nm 13 5 nN min 1 1726 Imax 286 MGF 4 DSM C Mpk Nm 19 2 24 2 30 nN min 1 1904 1802 1670 Imax 300 300 300 MGF 4 DSM C XT Mpk Nm 26 32 1 4...

Page 358: ...ching power semiconductors lets them heat and cool down cyclically Due to the different thermal time constants large temper ature differences can occur between power semiconductor and heat sink Dynamic utilization monitors the permitted temperature of the barrier layer of the power semiconductors Thermal capacity utilization The power semiconductors are limited by the maximally permitted temperatu...

Page 359: ...s of a load and a load relief period In the load re lief period the output current must not exceed the specified value After this load relief period overload is possible again t t 1 t2 I Iout1 Iout2 18014415982173963 Overload capacity at fPWM 4 kHz fA 3 Hz Overload current Iout 1 IN Overload time t1 Base load current Iout 2 IN Required pause interval t2 200 3 s 50 7 s 200 3 s 100 17 s 150 60 s 100...

Page 360: ...ent that can correspond to the peak value of the sine current depending on the phase position is flowing It is particularly important to consider output frequencies fA 3 Hz 0 50 100 150 200 250 300 0 1 2 3 4 5 2 1 IN f Hz A 31277066635 1 Continuous output current at fPWM 4 kHz 2 Temporary overload current Derating depending on the installation altitude Observe the derating according to chapter Mec...

Page 361: ...ry 10 K The tripping current must be reduced by 2 for every 10 K Do not exceed a maximum ambient temperature of 80 C 10 8 2 Technical data of BW100 005 K 1 5 and BW150 003 K 1 5 Power diagrams The following figure shows the rating diagrams of the braking resistors BW100 005 K 1 5 BW150 003 K 1 5 0 2 2 0 0 4 0 6 0 8 0 1 1 0 1 2 6 7 8 9 100 3 4 5 10 20 30 40 50 60 70 80 BW100 005 BW150 003 252986580...

Page 362: ...d from the cycle duration ttot and the braking time tB using the following formula ED t t B tot 20179430539 ED Cyclic duration factor tB Braking time ttot Cycle duration INFORMATION The cycle duration must not exceed 120 s The overload factor OF can be determined using the diagrams in chapter Overload factor OF and the cyclic duration factor cdf The value of the average braking power PB is taken f...

Page 363: ... Selecting the braking resistor Operating Instructions MOVIMOT flexible 363 Overload factor OF Flatpack resistors 1 10 1 10 100 Y X 20532478731 ED 1 3 6 15 25 40 60 80 100 OF 35 15 9 4 3 3 2 1 4 1 2 1 29128668 EN 12 2019 ...

Page 364: ...king power of the braking resistor is calculated as follows P U R ZK max max 2 1 4 15156065419 Pmax Maximum peak braking power that the braking resistor can absorb UDCL_max Maximum DC link voltage R Braking resistance value The peak braking power for each braking resistor is specified in chapter Braking res istors Current carrying capacity of the brake chopper The resistance value of the braking r...

Page 365: ...sheers Braking resist ors 2 Determine the overload capacity Determining the overload factor e g for a flatpack resistor at a cyclic duration factor cdf of 25 from the respective diagram Overload factor OF 3 0 3 Calculating the braking power at 100 cdf Braking power 100 cdf average braking power overload factor Braking power 100 ED 0 4 W 3 0 0 133 kW The braking power of the braking resistor at 100...

Page 366: ...ntegrated temperature switch The temperature switch is thermally coupled to the braking resistor and switches an NC contact in case of overtemperature of the braking resistor The braking resistor inverter connection is not interrupted In case of thermal overload the regenerative operation has to be terminated SEW EURODRIVE recommends shielding the connection cable of the temperature switch Thermal...

Page 367: ...e Technology from SEW EURODRIVE The CE mark on the nameplate represents conformity with the low voltage directive 2014 35 EU and the EMC directive 2014 30 EU 11 1 2 UL approval in preparation US LISTED The certification mark UL Listed on the nameplate confirms the UL and cUL approval USA cUL is equal to the approval according to CSA 11 1 3 EAC in preparation The documented device series fulfills t...

Page 368: ...tion 11 3 Technical data 11 3 1 General technical data Input MOVIMOT flexible flange size electronics cover MMF 1 Sizes of the electronics cover Size 1 without cooling fins Size 1 with cooling fins Type of electronics cover DFC 0020 DFC 0025 DFC 0032 DFC 0040 DFC 0055 Nominal output current 2 0 A 2 5 A 3 2 A 4 0 A 5 5 A Nominal supply voltage AC to EN 50160 Uline 3 AC 380 V 500 V Nominal line curr...

Page 369: ...inal output current 2 0 A 2 5 A 3 2 A 4 0 A 5 5 A Motor power asynchronous motor PMot 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW Output voltage UA 0 Uline Nominal output current fPWM 4 kHz IN 2 0 A 2 5 A 3 2 A 4 0 A 5 5 A Apparent output power SN 1 4 kVA 1 7 kVA 2 2 kVA 2 8 kVA 3 8 kVA Overload capacity of IN at fPWM 4 kHz 300 faus 3 Hz 220 faus 3 Hz 300 PWM frequency fPWM 4 8 16 kHz adjustable Max outp...

Page 370: ...ics cover DFC 0020 DFC 0025 DFC 0032 DFC 0040 DFC 0055 Nominal output current 2 0 A 2 5 A 3 2 A 4 0 A 5 5 A Ambient temperature See chapter Environmental conditions Degree of protection IP Standard IP65 according to EN 60529 housing closed and all cable bushings sealed Pollution class 2 in accordance with IEC 60664 1 Overvoltage category III in accordance with IEC 60664 1 Installation altitude h U...

Page 371: ...time for Power off 10 s Duty type S1 DB according to EN 60034 1 Type of cooling Natural cooling to DIN 41751 and EN 61800 5 1 Signaling functions Display elements on the housing to indicate the device state Required preventive meas ure Grounding the device Current carrying capacity of terminals See chapter Current carrying capacity of the terminals For more in formation refer to chapter Electrical...

Page 372: ... installation weatherproof EN 60721 3 3 class 3K3 ambient temperature 25 C to 60 C Non condensing no moisture condensation IN motor reduction 3 IN per K at 40 C to 60 C Chemically active sub stances Extended storage EN 60721 3 1 class 1C2 Transportation EN 60721 3 2 class 2C2 Operation fixed installation weatherproof EN 60721 3 3 class 3C2 Mechanically active sub stances Extended storage EN 60721 ...

Page 373: ... 100 80 60 40 20 0 60 1 2 31311096843 1 3 IN per K at 40 C to 60 C 2 2 5 IN per K at 35 C to 60 C Only for MOVIMOT flexible with an electronics cover 5 5 A and option B brake control Derating depending on the installation altitude Observe the derating according to chapter Mechanical installation Setting up the device Derating depending on the installation altitude Notes INFORMATION Derating is bas...

Page 374: ...ly for non safety related enable signal via STO input DC 24 V auxiliary out put X9 24V_OUT UOUT DC 24 V 10 20 according to EN 61131 2 External voltage proof and short circuit proof Permitted output current IOUT 50 mA 0V24_OUT 11 3 7 Digital inputs Digital inputs Number of inputs 4 2 Input type PLC compatible according to EN 61131 2 digital inputs type 3 DI01 DI04 Ri 4 5 kΩ sampling cycle 2 ms DIO0...

Page 375: ...on Supported baud rate 100 MBd full duplex EtherCAT services CoE FoE VoE FSoE Application protocols EtherCAT SEW application services Application profiles Maximum line length 100 m Name of the ESI file SEW_MOVI C_Decentralized_Electronics xml 11 3 10 Technical data for the EtherCAT interface CiA402 profile EtherCAT CiA402 profile Vendor ID 59hex Product code 13hex Product name MOVI C Decentralized...

Page 376: ...l Maximum Input voltage range X9 1 and X9 21 DC 3 V DC 24 V DC 30 V Input capacitance against STO_M 300 pF 500 pF Input capacitance against GND 300 pF 500 pF Power consumption at DC 24 V F_STO_P1 150 mW 200 mW F_STO_P2 150 mW 200 mW Sum1 300 mW 400 mW Input voltage for ON status STO DC 11 V Input voltage for OFF status STO DC 5 V Permitted leakage current of the external safety controller 1 mA Tec...

Page 377: ...turn absolute encoder 12 bits 4096 inc 16 bits 32 767 32 768 MOVILINK DDI coaxial 11 3 13 Technical data of the CBG keypads Keypad CBG11A CBG21A Part number 28232646 28238133 Interfaces D sub 9 pin female CAN interface USB 2 0 mini B female PC connection Operating temperature 0 to 60 C Degree of protection IP40 according to EN 60529 Dimensions H W D 100 45 20 mm 110 65 20 mm Display size H W 23 28...

Page 378: ... of the brake AC 110 V to AC 500 V DC 24 V Holding current of the brake IH max 0 6 A max 3 0 A Preferred brakes HV brake control1 DC 24 V brake control2 Brake types Preferred brakes allow for extended functionality in combination with the HV brake control see Func tions of the brake control with preferred brakes Brake from SEW EURODRIVE BE BZ For DC 24 V brake control no pre ferred brakes are avai...

Page 379: ...rative energy More functions in preparation 1 See duty type B on the nameplate of the electronics cover 2 See BES option on the nameplate of the MOVIMOT flexible device 11 5 Braking resistors 11 5 1 Overview MOVIMOT flexible is equipped with a brake chopper The following table shows their possible use in regenerative mode Application Inverter Dissipation of regenerative energy Brake chopper Small ...

Page 380: ... Cycles hour Calculation example The known values are Average braking power 144 W Deceleration ramp 2 s 200 brake applications per hour Calculating the energy from the power of the deceleration ramp W P t W W s W J 144 2 288 25296909835 For the deceleration ramp of 2 s you can use deceleration ramp 3 0 2 s in the dia gram Use the characteristic curve with the shorter deceleration ramp because a sh...

Page 381: ...ive energy Degree of protection IP65 IP65 Resistance 100 Ω 150 Ω Power rating in S1 100 cdf 200 W 100 W Dimensions W H D 252 15 80 mm 146 15 80 mm Cable length 1 5 m 1 5 m Assigned grids BS 005 part number 0813152X BW T Type BW150 006 T BW100 009 T Part number 17969565 17969573 Function Dissipating the regenerative energy Degree of protection IP66 IP66 Resistance 150 Ω 100 Ω Power rating in S1 100...

Page 382: ...iagrams of the braking resistors BW100 005 K 1 5 BW150 003 K 1 5 0 2 2 0 0 4 0 6 0 8 0 1 1 0 1 2 6 7 8 9 100 3 4 5 10 20 30 40 50 60 70 80 BW100 005 BW150 003 25298658059 1 Power in KW 2 Cyclic duration factor cdf in Dimension drawing of BW150 003 K 1 5 The following figure shows the dimensions of the external braking resistor BW150 003 K 1 5 110 146 10 6 60 15 15 5 80 98 4 6 Ø8 1500 25298773259 2...

Page 383: ... of the external braking resistor BW100 005 K 1 5 216 252 10 6 60 15 15 5 80 204 4 6 Ø8 1500 25298780043 Dimension drawing for the BS protective grid The following figure shows the dimensions of the BS 005 protective grid e a A C d b B x 25842294795 Type Main dimensions in mm Mounting dimensions mm Mass kg A B C b d e a x BS 005 60 160 252 125 4 20 6 17 5 0 5 29128668 EN 12 2019 ...

Page 384: ...braking resistors BW150 006 T and BW100 009 T 0 1 1 10 100 1 10 100 1 BW150 006 T BW100 009 T 2 25298798219 1 Power in KW 2 Cyclic duration factor cdf in ED Cyclic duration factor of the braking resistor based on a cycle time of 120 s Dimension drawing of BW150 006 T The following figure shows the dimensions of the external braking resistor BW150 006 T 75 110 174 162 7 166 65 100 285 ø7x11 2529880...

Page 385: ...ng resistors Operating Instructions MOVIMOT flexible 385 Dimension drawing of BW100 009 T The following figure shows the dimensions of the external braking resistor BW100 009 T 75 160 174 162 7 316 65 100 435 ø7x11 25298815755 29128668 EN 12 2019 ...

Page 386: ...exible 386 11 6 Mounting kit for braking resistor BW C INFORMATION The BW C braking resistor must always be mounted and installed by the customer Observe the installation instructions Braking resistor BW C The following figure shows the mounting kit for braking resistor BW C 9007224553569547 29128668 EN 12 2019 ...

Page 387: ... 5 M4C 18272916 BW100 002 K 1 5 M4C 11 6 2 Technical data Type BW100 001 BW100 002 Nominal continuous power at Tamb 40 C 100 W 200 W Resistance value RBW 100 Ω 10 100 Ω 10 Design Flat design Connections 3 AWG 20 l 150 cm Degree of protection EN 60529 IP66 Operating temperature range 25 C to 40 C Type of cooling Natural convection Housing temperature at nominal continu ous power at Tamb 40 C 300 C ...

Page 388: ...50 150 150 150 150 25 250 250 250 250 250 12 300 300 300 300 300 6 500 500 500 500 500 cdf Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s BW100 002 Current carrying capacity at cdf in W ED 1 2 3 4 5 6 100 200 200 200 160 160 50 300 300 300 240 240 25 500 500 500 400 400 12 600 600 600 480 480 6 1000 1000 1000 800 800 cdf Cyclic duration factor of the brakin...

Page 389: ...9 11 6 4 Dimension drawing b B a a1 A A1 D C 9007224554230283 A A1 B C D a a1 b mm mm mm mm mm mm mm mm 18272886 BW100 001 K 1 5 M2C 126 0 89 0 148 2 61 8 7 111 0 106 0 54 7 18272908 BW100 002 K 1 5 M2C 18272894 BW100 001 K 1 5 M4C 158 0 94 0 149 0 61 8 7 144 0 142 0 82 0 18272916 BW100 002 K 1 5 M4C 29128668 EN 12 2019 ...

Page 390: ... approvals independent of the inverter 11 7 2 Technical data Line choke ND0070 503 ND0160 503 ND0300 503 ND0420 503 Part number 17984173 17984181 17983800 17983819 Nominal line voltage UN 3 AC 230 V 500 V 50 60 Hz Nominal current IN 7 A 16 A 30 A 42 A Nominal inductance 0 36 mH 0 2 mH 0 1 mH 0 045 mH Nominal power loss 4 W 9 W 11 W 13 W Ambient temperature ϑamb 10 C 45 C reduction 3 IN up to maxim...

Page 391: ...Dimension drawing d b B E C a A 31249196171 Line choke Main dimensions in mm Mounting dimensions in mm Connection A B C E a b d PE ND0070 503 78 57 105 56 65 40 4 8 M4 ND0160 503 96 70 120 65 71 54 4 8 M4 ND0300 503 121 86 145 86 105 70 4 8 M5 ND0420 503 121 86 150 90 105 70 4 8 M5 29128668 EN 12 2019 ...

Page 392: ...cs M25 1 5 6 8 Nm 18247350 Pressure com pensation screw fittings made of stain less steel 1 piece M16 1 5 4 Nm 28214617 EMC cable gland brass nickel plated 10 pcs M16 1 5 4 Nm 5 to 9 mm 18204783 10 pcs M25 1 5 7 Nm 11 to 16 mm 18204805 EMC cable gland made of stainless steel 10 pcs M16 1 5 4 Nm 5 to 9 mm 18216366 10 pcs M25 1 5 7 Nm 11 to 16 mm 18216382 1 The specified torques must be adhered to w...

Page 393: ... ing torque1 Part num ber M23 plug made of stainless steel 1 piece M23 1 5 Tighten fully 19094558 M12 plug for plug con nector with male thread made of stainless steel 10 pcs M12 1 0 2 3 Nm 18202799 M12 plug for plug con nector with female thread made of stain less steel 10 pcs M12 1 0 2 3 Nm 18202276 1 The specified torques must be adhered to with a tolerance of 10 29128668 EN 12 2019 ...

Page 394: ...ions MOVIMOT flexible 394 11 9 Mounting positions 11 9 1 Design MMF1 The following mounting positions are possible for the device M2 M3 M1 M5 M4 30321947787 11 9 2 Design MMF3 The following mounting positions are possible for the device M1 M4 M5 30321950219 29128668 EN 12 2019 ...

Page 395: ...ta and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 395 11 10 Device dimension drawings 11 10 1 Design MMF1 165 100 138 162 228 243 Ø7 Ø13 5 Ø7 Ø7 25779880331 29128668 EN 12 2019 ...

Page 396: ...al data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 396 11 10 2 Design MMF1 with cooling fins 185 100 138 Ø7 162 168 228 243 Ø13 5 Ø7 Ø7 25870465291 29128668 EN 12 2019 ...

Page 397: ...Technical data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 397 11 10 3 Design MMF3 168 159 178 312 337 353 100 Ø7 Ø14 Ø7 Ø14 Ø7 Ø7 25852362507 29128668 EN 12 2019 ...

Page 398: ... data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 398 11 10 4 Design MMF3 with cooling fins 188 159 178 312 337 353 100 Ø7 Ø14 Ø7 Ø14 Ø7 Ø7 25870461707 29128668 EN 12 2019 ...

Page 399: ...nics cover Operating Instructions MOVIMOT flexible 399 11 11 Dimension drawings of plug connectors in the electronics cover The following figure shows the additional dimensions of the plug connectors 1 1 1 1 1 10 20 4 20 4 20 4 20 4 30630933003 1 M12 plug connector female 29128668 EN 12 2019 ...

Page 400: ...ble plug connector configuration For more information refer to chapter Plug connector positions 56 2 1 69 0 2 2 16 1 6 4 5 7 501 3 501 3 301 321 22 18 31249316107 1 Straight plug connector variant M23 2 Right angle plug connector variant M23 1 Optional pressure compensation 2 Plug connector design M23 with union nut female 3 Plug connector design M23 without union nut female 4 Plug connector desig...

Page 401: ...ditional dimensions bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE For more information refer to chapter Plug connector positions 2 2 R 2 8 4 28 66 3 4 113 75 R 7 5 1 R 75 1 75 48 3 30295484939 1 Bending radius 2 Straight plug connector variant M23 3 Right angle plug connector variant M12 4 Straight plug connector...

Page 402: ... For more information refer to chapter Plug connector positions 18 3 22 2 301 321 5 6 501 4 501 4 16 1 56 21 69 02 7 31249341963 1 Straight plug connector variant M23 2 Right angle plug connector variant M23 1 Optional pressure compensation 2 M12 plug connector male 3 M12 plug connector female 4 Plug connector design M23 without union nut female 5 Plug connector design MQ15 X Power without union n...

Page 403: ...ditional dimensions bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE For more information refer to chapter Plug connector positions R 2 8 4 28 66 3 4 113 75 R 7 5 1 R 75 1 75 48 3 2 2 30295994635 1 Bending radius 2 Straight plug connector variant M23 3 Right angle plug connector variant M12 4 Straight plug connector...

Page 404: ...chnical data and dimension sheets Spacer dimension drawings Operating Instructions MOVIMOT flexible 404 11 13 Spacer dimension drawings 11 13 1 Design MMF1 40 90 110 176 220 7 31257836171 29128668 EN 12 2019 ...

Page 405: ...11 Technical data and dimension sheets Spacer dimension drawings Operating Instructions MOVIMOT flexible 405 11 13 2 Design MMF3 40 7 90 110 177 5 360 31257838603 29128668 EN 12 2019 ...

Page 406: ...e safety assessment of the electronics cover is based on the following standards and safety classes Underlying standards Safety class underlying standard Performance level PL according to EN ISO 13849 1 2015 Safety Integrity Level SIL according to EN 61800 5 2 2017 Safety Integrity Level Claim Limit SILCL ac cording to EN 62061 2005 A1 2013 29128668 EN 12 2019 ...

Page 407: ...ty relay disconnects the safety related STO in put via a 2 pole 24 V switching signal sourcing sinking when a connected com mand device e g emergency stop button with latching function is activated This activates the STO function of the drive unit An internal dual channel structure with diagnostics prevents the generation of pulse trains at the power output stage IGBT Instead of galvanic isolation...

Page 408: ...ons MOVIMOT flexible 408 12 2 4 Schematic representation of the safety concept Uz Uz 2 4 5 6 1 3 23543720971 1 STO function 2 Drive control 3 Internal safety card optional 4 Diagnostics and inhibiting unit 5 External safety controller optional 6 Motor 29128668 EN 12 2019 ...

Page 409: ...y controller safety re lay The following figure shows the STO function v t t1 2463228171 v Speed t Time t1 Point of time when STO is triggered Disconnection range SS1 c SS1 t safe stop 1 with time control according to EN 61800 5 2 by means of suitable external control e g safety relay with delayed disconnection The following sequence is mandatory Decelerate the drive using an appropriate decelerat...

Page 410: ...chnology Operating Instructions MOVIMOT flexible 410 t Time t1 Point of time when brake ramp is initiated t2 Point of time when STO is triggered Δt Delay time until STO is triggered Safe time delay range Disconnection range 29128668 EN 12 2019 ...

Page 411: ...the delay time or in the worst case scenario there might be an acceleration In this case the STO function is only activated after the set time delay has expired The resulting danger must be taken into ac count in the risk assessment of the system machine Additional safety measures might have to be implemented The STO function cannot prevent a possible jerk or DC braking WARNING The safety concept ...

Page 412: ...ve system with the drive unit The system machine manufacturer and the operator are responsible for compliance of the system machine with applicable safety regulations The following requirements are mandatory when installing and operating the drive unit in safety related applications Approved devices Installation requirements Requirements on external safety controllers and safety relays Startup req...

Page 413: ... parasitic voltages can occur in the STO control cables The external safety controller can detect a crossfault from an external potential to the STO control lines Observe the values specified for safety components when designing the safety cir cuits The STO signal F_STO_P1 F_STO_P2 and F_STO_M may not be used for feedback For safety controller safety relays you must only use grounded voltage sourc...

Page 414: ...ust be strictly adhered to when designing the circuit Electro sensitive protective equipment such as light grid or scanner according to EN 61496 1 and emergency stop buttons must not be directly connected to the STO input The connection must be made using safety relays safety controllers etc To ensure protection against unintended restart in accordance with EN ISO 14118 the safe control system mus...

Page 415: ...ime period A maximum of 3 switch on test pulses may be generated in sequence at an in terval of 2 ms Wait for at least 500 ms after any package before you generate another switch on test pulse or another switch on test pulse package The signal levels must be played back by the safety controller and compared to the expected value 2 pole serial sourcing Fault exclusion in the connection lead is mand...

Page 416: ... the drive safety function via STO input must be triggered with connected line voltage at least once every 12 months for PL d according to EN ISO 13849 1 and SIL 2 according to EN 61800 5 2 and at least once every 3 months for PL e according to EN ISO 13849 1 and SIL 3 according to EN 61800 5 2 to achieve a complete test coverage Adhere to the following test procedure 1 700 ms 700 ms 3 t 2 2 2 4 1...

Page 417: ... Connection variants must be satisfied on a primary basis for the basic selection installation and application of the safety components such as safety relay emergency stop switch and the approved connection variants The wiring diagrams are block diagrams whose only purpose is to show the drive safety function s with the relevant components For reasons of clarity circuit related measures that usual...

Page 418: ... used safe digital outputs F DO must be 1 ms and another switch off test pulse must only occur 2 ms later at the earliest 1 ms 2 ms t 1 2 15214338827 1 High 2 Low INFORMATION If the safety related control voltage plug at the STO input is switched off STO activa ted you must observe chapter Functional safety Safety conditions Require ments for the external safety controller with regard to the test ...

Page 419: ...electronics cover The routing of the STO control cables and the voltage drop must be considered Other requirements of the safety manufacturer such as protecting the output con tacts against welding must be strictly observed The basic cable routing require ments apply A calculation based on the technical data of the electronics cover must be per formed separately for each case of STO group disconne...

Page 420: ...n using the STO jumper plug Severe or fatal injuries Only use use the STO jumper plug if the device is not used to fulfill any safety function WARNING Disabling of the safety related disconnection of further devices due to parasitic voltages when using an STO jumper plug Severe or fatal injuries Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the ...

Page 421: ...gerous failure per hour PFH value 2 5 10 9 1 h Service life 20 years after which the component must be replaced with a new one Proof test interval 20 years Safe state Safe Torque Off STO Drive safety function STO SS11 according to EN 61800 5 2 1 With suitable external control INFORMATION With 1 pole wiring the realizable performance level according to EN ISO 13849 is re duced to PL d For the wirin...

Page 422: ...ypad 177 CBG21A keypad 175 CE marking 367 Circuit breaker 52 Connection Braking resistor 72 73 Cable routing 69 Cable shielding 69 Connection diagram 68 Ethernet 72 73 Installation topology 57 Motor 70 71 PC 143 Plug connector 75 STO 72 73 Supply system 72 73 Terminal assignment 58 Connection box 23 Connection cables Cable routing 76 Cable types 76 Inspection and maintenance 330 Notes 76 Prefabric...

Page 423: ...escription 162 Overview 160 Drive selection 337 DynaStop 187 Disabling for the startup procedure 179 Functional description 187 In connection with STO 190 E EAC 367 Electrical installation 12 Safety notes 12 Electronics Connection box 23 Electronics cover inside 23 Electronics cover outside 25 Nameplate 26 Type designation 26 Electronics cover Inside 23 Minimum installation clearance 33 Mounting 3...

Page 424: ...ls 328 Preliminary work 330 Installation Blanking plugs 40 Device 31 Electronics cover 31 43 EMC cable glands 41 Fastening dimensions 36 37 Mounting clearances 36 37 Spacer 38 39 Installation electrical 44 Cable routing 45 69 Cable selection 69 Cable shielding 45 69 Connection diagram 68 EMC compliant installation 44 Equipotential bonding 45 Ethernet cable 69 Installation altitude 56 Installation ...

Page 425: ...h digital interface 71 Motor without digital interface 70 Motor inverter assignment 342 Mounting positions 394 MOVISUITE Control 185 Evaluating fault messages 196 Manual mode 183 185 Other functions 186 Startup procedure 172 N Nameplate Connection unit 28 Device 18 Electronics 26 Position 17 Notes Cable routing and cable shielding 69 Derating 373 Designation in the documentation 6 Install a new in...

Page 426: ... Reset 201 Residual current device 52 Restriction of use 12 Rights to claim under limited warranty 8 S Safety functions 11 Safety notes Assembly 12 Designation in the documentation 6 Installation 12 Installation altitude 1000 m 12 Meaning of the hazard symbols 7 Operation 13 Preliminary information 9 Regenerative operation 13 Startup 13 Structure of embedded 7 Structure of section related 6 Transp...

Page 427: ... braking resistor 380 Line choke 390 Mounting positions 394 Screw fittings 392 Terminal activation 51 Control terminals X9 52 Line terminals X1 51 Terminals X2_A for brake 51 Terminals X2_A for motor 51 Terminals X2_A for temperature sensor 51 Terminals X3 for braking resistor 52 Terminal assignment 58 Tightening torques 40 Blanking plugs 40 Electronics cover 43 EMC cable glands 41 Torque specific...

Page 428: ...plug connector 145 X4233_1 Assignment 141 X4233_2 Assignment 142 X5004_1 Assignment 135 X5004_2 Assignment 136 X5004_3 Assignment 137 X5133_1 Assignment 138 Connection diagram 138 X5133_2 Assignment 139 Connection diagram 139 X5133_3 Assignment 140 Connection diagram 140 X5504 Assignment 95 Connection cables 96 X5505 Assignment 100 Connection cables 101 29128668 EN 12 19 Operating Instructions MOV...

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Page 432: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com ...

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