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7.1 Braking Resistor Selection Guide
The choice of braking resistor needs to be determined according to the power generated by the motor in the
actual application system and has the relationship with the inertia of the system, the deceleration time, the energy
that the bit can load, etc., and needs the customer to choose according to the actual situation. The larger the
system inertia, the shorter the deceleration time required, the more frequent braking, the greater the braking
resistance power to choose, the smaller the resistance, but not lower than the recommended minimum
resistance.
(1) When braking, the regenerative energy of the motor is almost entirely consumed on the brake resistor.
The formula is:U x U / R = Pb
U - braking voltage with stable system brake (440V-class default is DC750V, 220V-class default is DC360V)
Pb - braking power
(2) Brake resistor power selection
The power of the brake resistor is theoretically the same to the braking power, but considering the derating is
70%.
The formula is:0.7 x Pr = Pb x ED
Pr - resistance power
ED - brake rate (brake process accounts for the proportion of the entire work process)
Common occasions
Centrifuge
General brake load
Brake rate(ED)
50~60%
5%~10%
(3) Brake resistor selection calculation reference
①
380V5.5kW motor applications, for example, check the table below to get:10% braking resistor resistance
specifications:500W100Ω, as applied to the lifting industry needs up to 30% of the braking rate, the formula
between the resistance power and braking rate is in direct proportion,Therefore, the choice of resistance
specifications:500W x (30% / 10%) = 1500W100Ω.
②
If the braking torque is not enough, the test will need to use 80Ω to ensure not jump OU (inverter
over-voltage), the formula that the resistance is inversely proportional to the braking power,
Therefore, the new resistance specification at 10% ED is:500W x (100Ω / 80Ω) = 625W80Ω.
③
If the lifting load is heavy, also needs 80Ω resistor and 30% braking rate,Then the new resistance
specifications:625W x (30% / 10%) = 1875W80Ω.
Summary of Contents for S3100E Series
Page 1: ...S3100Eseries inverter General vector control PM User manual User manual ...
Page 24: ...20 Size 5 Unit mm S3100E 4T45G 55P 4T110G Size 6 Unit mm S3100E 4T110G 132P 4T160G 185P ...
Page 25: ...21 Size 7 Unit mm S3100E 4T185G 200P 4T220G Size 8 Unit mm S3100E 4T220G 250P 4T315G ...
Page 26: ...22 Size 9 Unit mm S3100E 4T315G 355P 4T400G 450P Size 10 Unit mm S3100E 4T450G 500P 4T500G ...