SAMES KREMLIN NANOGUN-MX User Manual Download

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Index revision : A

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7115

将涂料软管上端的螺母拧紧。

Summary of Contents for NANOGUN-MX

Page 1: ...es 13 Chemin de Malacher Inovall e CS 70086 38243 Meylan Cedex France Tel 33 0 4 76 41 60 60 Fax 33 0 4 76 41 60 90 www sames com SAS SAMES Technologies 13 Chemin de Malacher Inovall e CS70086 38243 M...

Page 2: ...Technologies Throughout the year our company offers training courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acqu...

Page 3: ...SAS Sames Technologies The French version is deemed the official text and Sames will not be liable for the translations into otherlanguage Sames Index revision A A 2 7115...

Page 4: ...s 7 2 1 7 2 2 Installation rules 7 2 2 7 2 3 Rules of use 8 2 3 8 2 4 Maintenance rules 9 2 4 9 2 4 1 Products used 10 2 4 1 10 3 Description of spray gun and GNM 6080 control module 11 3 GNM 6080 11...

Page 5: ...22 8 2 Spraying rules 23 8 2 23 9 Examples of poor equipment use 24 9 24 10 Maintenance 25 10 25 10 1 Summary table of preventive maintenance 25 10 1 25 10 2 Electro pneumatic coupling 26 10 2 26 10...

Page 6: ...GNM 6080 39 11 Cleaning 40 11 40 11 1 Cleaning of the product circuit 40 11 1 40 11 2 Cleaning of the gun 40 11 2 40 11 3 Elimination of wastes 40 11 3 40 11 4 Dismantling and Recycling 41 11 4 41 11...

Page 7: ...MX HR 57 13 9 2 For NANOGUN MX LR guns 57 13 9 2 NANOGUN MX LR 57 13 10 Nanogun MX seal kit 58 13 10 Nanogun MX 58 13 11 GNM 6080 control module 59 13 11 GNM 6080 59 13 12 Options for NANOGUN MX guns...

Page 8: ...1 1 On the gun barrel 1 1 1 The marking on the barrel is the same across the entire NANOGUN MXline NANOGUN MX 1 1 2 On the lower part of the gun handle 1 1 2 Serial no This marking combines under a si...

Page 9: ...gun equipment are all compliant with the operational safety standard i e Standard EN13849 level SIL 1 maintaining this level of safety requires periodic inspections of the equipment at least once ever...

Page 10: ...MX EN 50 053 ISO 12100 EN 1953 99 92 CE In Canada the installation must comply with the Code C22 1 Canadian Electrical Code Part I Safety Standard for Electrical Installations C22 1 In the United Stat...

Page 11: ...ule to the installation s ground terminal Connect both the pump and paint or solvent tank to one of the installation s ground terminals Connect to the ground all metal parts of the installation paint...

Page 12: ...of the booth along with the parts to be painted The resistance relative to the ground must be less than or equal to 1M for a 500 V voltage measurement This resistance must be regularly checked and in...

Page 13: ...must be immediately removed from active service and repaired Worn parts must be immediately replaced Only use paints whose flash point is at least 15 C higher than room temperature 15 C Closely follow...

Page 14: ...not restore electrical power supply as long as the air cap and nozzle have not been correctly remounted onto the gun Never soak or immerse the gun in the solvent The operator is able as needed to use...

Page 15: ...Index revision A A 12 7115 as products containing these solvents in the presence of aluminium or zinc Failure to comply with these guidelines exposes the user to the risks of explosion...

Page 16: ...act with the materials listed below Stainless steel Fluoro Ethylene Propylene FEP FEP Polyamide Imide PAI PAI Polyoxymethylene POM POM Tungsten carbide and tungsten PTFE elastomer PTFE Polypropylene I...

Page 17: ...ANOGUN MX GNM 6080 The versions of the NANOGUN MX line are distinct by the base the paint hose and the allowable product pressure NANOGUN MX Characteristics NANOGUN MX 120 7 5 NANOGUN MX 120 7 5 Flat...

Page 18: ...high voltage I When this switch is placed in position 0 activating the trigger does not turn on the high voltage 0 The detented knob in back of the gun Rep 2 must always be held in place clockwise it...

Page 19: ...6 Bar graph of current consumption 7 Active preset memory indicator lights 8 Selection of the active memory 9 Voltage bar graph 10 Decrease in the voltage set point 11 Temperature default indicator l...

Page 20: ...rator default This default combines all internal generator defaults If it is impossible to acknowledge this default the problem would require a service call by the repairs depart ment please contact S...

Page 21: ...perations Defective operations of the high voltage cascade Maintenance indicator light This indicator light turns on orange once the trigger has been pulled 800 000 times or after 1 000 hours of gun o...

Page 22: ...Index revision A A 19 7115 16 Ground connector 17 Pressure balancing membrane 18 Diagnostic outlet mini USB type mini USB...

Page 23: ...able on GNM 6080 60 kV 0 kV 1 5 kV GNM 6080 Output current 80 A maximum 80 A Output current in ashort circuit 20 A 20 A Input voltage of the high voltagecascade 45 V AC maximum 45 V AC Input current o...

Page 24: ...e Time spent in storage Max 2 years 2 Min max storage temperature 10 C 45 C 10 C 45 C Humidity 95 without condensation 95 Min pressure 750 mbar 750 mbar Exposure to UV rays Stored out of direct light...

Page 25: ...430 570 29 06 15 330 430 570 33 09 09 450 590 770 21 09 11 450 590 770 25 09 13 450 590 770 29 09 15 450 590 770 33 12 11 600 790 1030 25 12 13 600 790 1030 29 12 15 600 790 1030 33 14 09 720 940 1230...

Page 26: ...V RMS Current 200 mA RMS 200 mA RMS WARNING The GNM 6080 automatically adapts to the power supply voltage GNM 6080 4 3 Characteristics of the compressed air 4 3 Required characteristics of the compres...

Page 27: ...activate the high voltage power supply once the air valve returns to a value lying between 1 and 1 8 mm NANOGUN MX 1 1 8 mm The button located in back of the gun does not serve to adjust the paint fl...

Page 28: ...ite Vaseline 100 ml 100ml 1 1 H1GSYN037 H1GSYN037 Red dielectric grease for the high voltage cascade and nozzle needle channel 100 g 100g 1 1 Part Number Designation Qty Sales unit 900010160 Cartridge...

Page 29: ...mmended to possess the tools listed below to install and maintain the product Flat head screwdriver 2 5 x 75 4 x 100 5 5 x 100 2 5 x 75 4 x 100 5 5 x 100 Crosspoint screwdriver 0 x 75 2 x 125 0 x 75 2...

Page 30: ...Index revision A A 27 7115 6 1 Use of the multipurpose wrench 6 1 1 Clamping of the air cap ring 1 2 Extraction of the head nozzle 2...

Page 31: ...GUN MX gun NANOGUN MX 11 Low voltage electrical power supply cable 12 Pump compliant with the ATEX Direc ATEX tive for explosive atmospheres 13 Dump valve 14 Product filter 15 Product supply hose 16 P...

Page 32: ...Index revision A A 29 7115 120 bar 19 1 200bar 30 1 and the pump s air inflow must be equipped with a safety relief valve to limit pressure to a maximum value of 6 5 bar 6 5 bar...

Page 33: ...ected as well 8 1 2 Resistivity 8 1 2 Use a paint whose resistivity is adapted to the NANOGUN MX gun version that you own The optimal resistivity range lies between 0 5 and 500 M cm Weak resistivity y...

Page 34: ...pressure of 130 bar 90 sec CA4 130 bar The addition of more air serves to reduce the impact width by 25 at a 120 bar pressure moreover the higher the product pressure the smaller the influence being e...

Page 35: ...Index revision A A 32 7115 06 15 33 cm 33 cm 09 15 12 15 14 15 14 17 37 cm 37 cm...

Page 36: ...ve the hoses and electrical cable in a space where vehicles circulate preventing the risk of them being crushed or severed It is prohibited to spray a liquid other than paint or varnish using the NANO...

Page 37: ...J2FENV288 1 12 months 12 Barrel Seal cartridge 910015881 1 6 months or 6 500 000 handling operations 50 O ring Seal cartridge O J3STKL005 J3STKL005 1 3 months 3 O ring chemically inert O J3STKL014 J3S...

Page 38: ...ither of these two time periods has elapse WARNING Prior to any maintenance operation carried out on the gun please refer to the health 7 2 and safety instructions see 2 page 7 see 2 page 7 Disconnect...

Page 39: ...Index revision A A 36 7115 by pulling on it 3...

Page 40: ...21 flat wrench unscrew the upper nut on the paint hose and then finish the unscrewing manually while holding the lower nut 3 21 Step 4 Verify the presence of the O ring on the paint nut Verifier the p...

Page 41: ...Index revision A A 38 7115...

Page 42: ...he bracket 1 28 Step1 1 Step 2 With a 21 flat wrench unscrew the upper nut on the paint hose Unscrew the nut while turning the hose 2 21 Step2 2 For the reassembly step screw the upper nut on the pain...

Page 43: ...Index revision A A 40 7115 locknut of the stuffing box onto the bracket...

Page 44: ...assembly 10 4 Step 1 With the multipurpose wrench P N 900012843 unscrew the air cap ring 1 P N 900012843 Step1 1 Step 2 Extract the head nozzle using the multi purpose wrench 2 Do not use your finger...

Page 45: ...Index revision A A 42 7115 For the reassembly step proceed in the reverse order...

Page 46: ...tion the new rings and new seals in place while double checking their correct location and after coating them first with Vaseline O Step 2 Seal cartridge Unscrew the cartridge using the tool P N 90001...

Page 47: ...the resistance during its extraction 10 6 Paint nozzle needle 10 6 Step 1 Unscrew the paint nozzle needle in back of the gun recover the spring 1 Step 2 Press on the trigger and pull it manually towar...

Page 48: ...tch into its housing Coat the retaining screw with LOCTITE low strength thread lock and then clamp the screw so that the switch shows slight resistance 2 O 50 13 2 10 8 Trigger 10 8 Step 1 Using a scr...

Page 49: ...e needle see 10 6 page 31 1 31 10 6 Step 2 Unscrew the air valve stop nut using an 18 flat wrench 2 18 Point the gun barrel upwards and recover the spring and air valve Should the parts not fall tap i...

Page 50: ...N J3STKL032 inner ring J3STKL005 outer ring and 900010256 conical seal 1 O P N J3STKL032 J3STKL005 900010256 For all three seals extract the former one in taking care not to damage the air valve body...

Page 51: ...age 35 and lock the ring into the valve body by pushing firmly with your finger 35 10 9 1 1 Once the gun has been completely reassembled inspect the high voltage activation and shut down If the high v...

Page 52: ...d a washer to adjust the reed sensor position proceed step by step without adding multiple washers at the same time WARNING Various washer thicknesses may be installed always begin by adding or removi...

Page 53: ...Index revision A A 50 7115 upward I 5 5mm...

Page 54: ...4BRND039 Step 3 Manually unscrew or by using a small flat pliers the three cascade connection wires then carefully pull the contacts towards the back 3 Step 4 Unscrew the high voltage contact in front...

Page 55: ...Index revision A A 52 7115 Push the cascade until its stop in the barrel Connect the three wires and clamp all three Verify the con dition of the O rings replace them as needed O...

Page 56: ...rds the back 3 Step 4 Replacement of the O rings of both air channels and the air valve step 3 not required Remove and replace the three O rings 4 O 3 O Step 5 Replacement of the barrel handle o rings...

Page 57: ...his seal every 12 months 4 12 Step 5 Remove the electrical connector by pushing it to a point where the base exits Replace the connector joint every 12 months 5 12 Step 6 Replacement of the base unscr...

Page 58: ...low C C E E Brown Brown D D C C White White E E B A F F A Pink Pink B G G Green Green F F H H Black Black G G 10 14 2 GNM 6080 trigger cable Output on the GNM 6080 side 10 14 2 GNM 6080 GNM 6080 A Pin...

Page 59: ...vision A A 56 7115 Switch open NANOGUN MX trigger released NANOGUN MX Switch closed NANOGUN MX trigger activated NANOGUN MX Characteristics of the dry contact 0 5 A max 24 V AC DCmax 0 5 A max 24 V AC...

Page 60: ...In order to proceed with the cleaning steps follow the instructions listedbelow WARNING It is strictly prohibited to immerse the NANOGUN MX gun into the solvent NANOGUN MX WARNING Use an appropriate s...

Page 61: ...wards the floor in order to prevent solvent or paint from flowing into the barrelducts WARNING After each cleaning cycle dry using compressed air the supply hose and ducts in order to eliminate all tr...

Page 62: ...inert rubber POM C PTFE 3 Plastic material containing glass fibre PTFE stainless steel PTFE 4 PEEK tungsten carbide PTFE stainless steel PEEK PTFE 5 PEEK chemically inert rubber stainlesssteel PEEK 7...

Page 63: ...aterial containing fibre copper stainless steel 33 Fibre joint 37 Polyamide not loaded Not represented Air hose PU PU Not represented Product hose PTFE aramid PU PTFE PU Couplings Zinc plated steel or...

Page 64: ...5 Bottom sheet metal and fastening screws Steel 6 Connector card Electrical and electronic components ROH ROH printed circuit 7 Electrical power supply Electrical and electronic components ROH ROH pr...

Page 65: ...Paint too viscous Verify the paint viscosity Obstructed paint hose Unclog or change the paint hose The paint is constantly flowing Foreign body preventing thenozzle needle from closing Disassemble th...

Page 66: ...dex revision A A 63 7115 Orange peel effect Paint droplets too large Increase the spraying distance Dilute the paint Increase the paint pressure Reduce the nozzle size Increase the electrostatic effec...

Page 67: ...se the high voltage Distance too great between spray ing head and part Control the NANOGUN MX output NANOGUN MX voltage Spray at a distance lying between 200 and 300 mm 200 300mm Part not grounded Cle...

Page 68: ...by the product hose Verify product resistivity based on the gun model version The operator has felt electrical discharges when touching the part Part not grounded or poorly grounded Verify the ground...

Page 69: ...Index revision A A 66 7115 13 Spare parts 13 13 1 NANOGUN MX guns for both high resistivity HR and low resistivity LR solvent based paints 13 1 HR LR NANOGUN MX...

Page 70: ...those M1 2 JIC F3 8NPS 1 1 3 Item Part Number Description Qty Sales unit Spare parts level 910021071 075 NANOGUN MX 120 bars LR JP with nozzle09 091 and paint hose 7 5 m NANOGUN MX 120 bars LR JP 09 0...

Page 71: ...2 JIC F3 8NPS 1 1 3 Item Part Number Description Qty Sales unit Spare parts level 910021071 300 NANOGUN MX 120 bars LR JP with nozzle09 NANOGUN MX 120 bars LR JP 09 091 091 and paint hose 30 m 091 30...

Page 72: ...75 NANOGUN MX 200 bars LR JP with nozzle09 091 and paint hose 7 5 m NANOGUN MX 200 bars LR JP 09 091 7 5 m 1 1 NANOGUN MX gun see 13 2 page 50 NANOGUN MX 13 2 50 1 900013829 Duckbill included in Rep 2...

Page 73: ...le09 NANOGUN MX 200 bars LR JP 09 091 and paint hose 30 m 091 30 m 1 1 NANOGUN MX gun see 13 2 page 50 NANOGUN MX 13 2 50 1 900013829 Duckbill included in Rep 2 2 2 1 1 3 2 910019358 Air cap ring see...

Page 74: ...X12 091 Option 130001425 Nozzle MX12 111 MX12 111 Option 130001426 Nozzle MX12 131 MX12 131 Option 130001427 Nozzle MX12 151 MX12 151 Option 130001428 Nozzle MX14 091 MX14 091 Option 130001429 Nozzle...

Page 75: ...Index revision A A 72 7115 1 Level 2 Corrective maintenance 2 Level 3 Exceptional maintenance 3...

Page 76: ...Index revision A A 73 7115 13 2NANOGUN MX gun 13 2NANOGUN MX...

Page 77: ...672 Fitted NANOGUN MX handle 120 bar NANOGUN MX 120 bar 1 1 3 910022679 Fitted NANOGUN MX handle 200 bar NANOGUN MX 200 bar 1 1 3 12 900010239 Fastening hook 1 1 3 13 900010385 C M4 curved washer head...

Page 78: ...FKM 11 1 1 1 26 900010013 HR gun base HR 1 1 3 900010009 LR gun base LR 1 1 3 27 910006118 Fitted air nipple 1 1 2 28 J2FTCF018 J2F TCF018 Black FKM O ring included in item 27 FKM O 27 2 1 1 29 J3STKL...

Page 79: ...3 Trigger pin lock assembly 1 1 3 35 910018203 Fitted air valve see 13 6 page 55 13 6 55 1 1 3 36 900010237 Trigger 1 1 3 900014446 4 finger trigger 4 1 option 1 3 37 910015869 XXX 910015869 XX X Elec...

Page 80: ...Equipped seat casing 1 1 1 1 J3STKL046 J3STKL046 O ring chemically inert O 1 1 1 2 900013368 Anti extrusion ring 1 1 1 3 900012300 Anti extrusion ring 1 1 1 4 J3STKL075 J3STKL075 O ring chemically ine...

Page 81: ...5 910019360 Equipped adapter 1 1 3 1 J2FENV288 J2FENV288 O ring FEP FKM O FEP FKM 1 1 1 2 900014821 Flat seal 1 1 1 Level 1 Standard preventive maintenance 1 Level 2 Corrective maintenance 2 Level 3 E...

Page 82: ...2782 Anti extrusion ring included in Rep 1 Rep 1 1 1 1 3 J3STKL005 J3STKL005 O ring chemically inert included in Rep 1 O 1 1 1 1 4 J2FENV435 J2FENV435 O ring FEP Viton O FEP Viton 1 1 1 5 J3STKL078 J3...

Page 83: ...Index revision A A 80 7115 1 Level 2 Corrective maintenance 2 Level 3 Exceptional maintenance 3...

Page 84: ...O ring chemically inert interior valve O 1 1 1 910015922 Equipped air valve nut 1 1 3 4 J2FTDF155 J2FTDF155 Black FKM O ring FKM O 1 1 1 5 J2FTDF160 J2FTDF160 Black FKM O ring FKM O 1 1 1 6 900009024...

Page 85: ...e parts level 910019508 Equipped needle 1 1 1 1 X7CEHU003 X7CEHU00 3 H M3 U brass nut H M3 U 1 1 3 Level 1 Standard preventive maintenance 1 Level 2 Corrective maintenance 2 Level 3 Exceptional mainte...

Page 86: ...pneumatic coupling 20m 1 1 3 910015869 300 30 m electro pneumatic coupling 30m 1 1 3 1 F6RLUF171 F6RLUF171 Simple male union 1 1 3 2 910021087 100 Equipped air hose outer diameter 10 10 10 m 10m 1 1 9...

Page 87: ...duct hose 5 15 m HR 1 1 1 910019204 300 Black 30 m HR product hose 5 30 m HR 1 1 1 2 910020147 Equipped product hose 4 4 1 1 2 2a 2a J3STKL028 J3STKL028 Chemically inert O ring included in item O 2 1...

Page 88: ...hose 5 PTFE 30 m LR 1 1 1 1a 1a J3STKL028 J3STKL028 Chemically inert O ring O included in item 1 1 1 1 1 1b 1b 900013398 Anti extrusion ring included in item1 1 1 1 1 1c 1c J2FTDF177 J2FTDF177 Black...

Page 89: ...0000041 Chemically inert O ring O Handle 1 160000067 Red FKM O ring FKM O Handle 1 J2FTCF018 J2FTCF01 8 Black FKM O ring FKM O Air nipple 2 J3STKL018 J3STKL01 8 Chemically inert O ring O Air nipple 1...

Page 90: ...0017193 GNM 6080 CE control module GNM 6080 CE 1 1 3 910017192 GNM 6080 CSA control module GNM 6080 CSA only USA and CANADA 1 1 3 910005759 GNM 6080 fastening kit GNM 6080 1 1 3 842635 5 m mass cable...

Page 91: ...29609908 HR LR 120 or 200 bar HR LR 120 200 bar Reduced filter dimension installed under the gun handle for the HR versions or at the pump out let for the LR versions in which case the pump must be eq...

Page 92: ...uaranteeing flexibility and longevity Description Part Number Sales unit Rilsan hose protection duct with 30 collars Rilsan 30 910021086 50 m roll 50 m 13 13 2 Gun protection cover 13 13 2 Description...

Page 93: ...Index revision A A 90 7115 DES00790 DES00790 DES00790 13 13 4 Safety relief valve 13 13 4 Description Part Number Sales unit Safety relief valve 6 5 bar 1 4 G 6 5 bar 1 4 G 903080401 1...

Page 94: ...UN MX CE N GUNN Equipement NANOGUN MX USNANOGUN MX US Equipment NANOGUN MX CENANOGUN MX CE Equipment NANOGUN MX USNANOGUN MX US 910021113 07 Equipement Nanogun MX HR 120b lg 7 5 EUNanogun MX HR 120b l...

Page 95: ...matique Electro pneumatic coupling set 910015869 100 Liaison lectropneumatique 10mLiaison lectropneumatique 10m 910015869 200 Liaison lectropneumatique 20mLiaison lectropneumatique 20m 910015869 300 L...

Page 96: ...HR 120 bars 910021070 300 X X X Spray Gun LR 120 barsLR 120 bars 910021071 075 X X X Spray Gun LR 120 barsLR 120 bars 910021071 150 X X X Spray Gun LR 120 barsLR 120 bars 910021071 300 X X X Spray Gun...

Page 97: ...EU 910021115 30 X X X X Equipment Nanogun MX LR 200b lg 7 5 EUNanogun MX LR 200b lg 7 5 EU 910021116 07 X X X X Equipment Nanogun MX LR 200b lg 15 EUNanogun MX LR 200b lg 15 EU 910021116 15 X X X X E...

Page 98: ...X X Equipment Nanogun MX HR 200b lg 15 USNanogun MX HR 200b lg 15 US 910021115 152 X X X X Equipment Nanogun MX HR 200b lg 30 USNanogun MX HR 200b lg 30 US 910021115 302 X X X X Equipment Nanogun MX...

Page 99: ...patibiliteit Direktivet om Eletktromagnetisk Kompatibilitet EMC direktivi Dyrektywa Kompatybilno ci Elektromagnetycznej Sm rnice Pro Elektromagnetickou Kompatibilitu Direktiva O Elektromagnetni Zdru l...

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