Palletizing Solution - Instruction Manual
9. Troubleshooting
9.1. Palletizing Solution (except the AirPick Gripper)
Symptom / Issue
Cause
Solution
The robot was brought to a protective stop
after a few layers
A collision occurred between the gripped box
and a box on the palllet. A minor palletizing
error carried over from previous layers.
l
Increase the box height value to
compensate for box size
discrepancies.
l
A good practice to determine box
height is to measure the height of a
full pallet (boxes only), and divide it
by the number of layers on the
pallet.
The robot started dropping boxes from a
great height
A minor palletizing error carried over from
previous layers.
Decrease the box height value.
The TCP entered is incorrect.
Confirm that the TCP is located above
the box, at the picking position.
The pallet height value entered is too low.
Increase the pallet height value.
The robot entered in collision with a box
already placed on the pallet
A collision occurred between the gripped box
and a box on the palllet. A minor palletizing
error carried over from previous layers.
l
Increase the box height value to
compensate for box size
discrepancies.
l
A good practice to determine box
height is to measure the height of a
full pallet (boxes only), and divide it
by the number of layers on the
pallet.
One or several faces of the box are rounded.
Increase the box width and/or box length
value.
The pallet state in the pallet viewer does
not correspond to the actual pallet state.
Inspect the pallet viewer at program
start and confirm that the virtual layout
corresponds with the actual layout.
The pallet height value entered is too
high.
Decrease the pallet height value.
Summary of Contents for PALLETIZING SOLUTION AX Series
Page 4: ...Palletizing Solution Instruction Manual 4 ...
Page 14: ...Palletizing Solution Instruction Manual 14 ...
Page 21: ...Palletizing Solution Instruction Manual 21 ...
Page 33: ...Base Cover Plate 1 Remove the cover plate that will allow the cable management 33 ...
Page 84: ...6 1 2 AirPick Vacuum Gripper Fig 6 1 AirPick general dimensions 84 ...
Page 85: ...Palletizing Solution Instruction Manual 6 1 3 Extra Reach Bracket 85 ...
Page 86: ...6 1 4 Bracket for Two 2 Suction Cups Fig 6 2 Two air nodes bracket s dimensions 86 ...
Page 113: ...12 2 Safety Connections Fig 12 2 Universal Robots Controller Safety Connections Schema ...