REA JET HR pro 2K User Manual Download Page 11

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Instruction manual

Page 11 / 189

REA JET HR

pro

2K / 4K

V 3.5x_001 28.05.2015

Warranty and liability claims for personal and property damage are excluded if these were caused
by one or several of the following causes:



Non-observance of the present special or other known precautionary measures



Non-observance of the required caution during operation and handling

Maintenance

The installed components must be subjected to regular maintenance to
ensure the safe and flawless functionality of the marking system.

Rules and regulations concerning accident prevention on site must be
observed.

1.4 Responsibilities of the operator

The operator is obligated to allow persons to work with the REA JET HR

pro

2K / 4K and

corresponding components that



have received instruction in the fundamental guidelines on work safety and accident
prevention



have been trained in handling the REA JET HR

pro

2K / 4K and the corresponding

components



have read and understood this manual, in particular the safety chapter and the warning
instructions and have confirmed this with their signature

1.5 Responsibilities of the employees

All persons that work with the REA JET HR

pro

2K / 4K and the corresponding components are

obligated



to observe the fundamental guidelines on work safety and accident prevention



to read and observe this manual, in particular the safety chapter and the warning
instructions

Summary of Contents for JET HR pro 2K

Page 1: ...Instruction manual Page 1 189 Copyright REA Elektronik REA JET HR V 1 4 01 02 2012 User Manual REA JET HR pro 2K HR pro 4K Version 3 5x_001 Status 28 05 2015...

Page 2: ...in correct and contain errors REA Elektronik GmbH assumes no responsibility or liability for damages that may result from incorrect information REA Elektronik GmbH constantly endeavors to improve its...

Page 3: ...knob with touch function B4 S1 Power switch B5 R Reset The device will be restarted B6 T Reset to factory settings B7 5V 24V 30V These LEDs represent the status of the power supply voltages 5V 24V and...

Page 4: ...11 Declaration of conformity REA JET HRpro 4K 16 1 12 Electrical hazards 17 1 13 Fire and explosion hazards 17 1 14 Hazard through ink 17 1 15 Further hazard sources 19 2 SCOPE OF DELIVERY TRANSPORT A...

Page 5: ...anual Page 5 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 7 DELIVERY STATUS OF REA JET HR PRO 2K 4K 182 7 1 data backup 182 7 2 Factory settings 182 7 3 Reset 1 183 8 LIST O...

Page 6: ...grooves This lets REA JET HR pro 2K achieve print heights of up to 25 4 mm and up to 50 8 mm for the REA JET HR pro 4K Compact dimensions Despite the extreme sturdiness of the print head it is still...

Page 7: ...y The wide range power supply used in the REA JET HR pro 2K 4K control device is equipped for 95V 250V AC and frequencies of 50 60 Hz Therefore only one control device is required for worldwide use wh...

Page 8: ...injury or property damage Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning This symbol indicates a situation which if not prevented may resul...

Page 9: ...of operating resources Please observe the respective material safety data sheets legislation standards as well as local regulations Wear eye protection This symbol indicates that appropriate protectiv...

Page 10: ...estarting in the case of hard wired systems The material safety data sheet for ink can be requested from REA Elektronik GmbH 1 3 Handling Please observe the instruction manual Carefully read the instr...

Page 11: ...observed 1 4 Responsibilities of the operator The operator is obligated to allow persons to work with the REA JET HR pro 2K 4K and corresponding components that have received instruction in the funda...

Page 12: ...king the proper functionality of plugs cables housing safety components also retrofitted components The regular inspection of system components in terms of their condition and any foreign objects such...

Page 13: ...and corresponding components and other material assets The REA JET HR pro 2K 4K marking system is only to be used in line with its intended use to operate it only in safe working condition malfunctio...

Page 14: ...nt requirements of EU directives They may distribute and use the product throughout the entire EU Machinery Directive REA JET HR pro 2K 4K is not a machine in the sense of the EU Machinery Directive 2...

Page 15: ...Instruction manual Page 15 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 1 10 Declaration of conformity REA JET HRpro 2K...

Page 16: ...Instruction manual Page 16 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 1 11 Declaration of conformity REA JET HRpro 4K...

Page 17: ...safety notes must be observed when working with ink as well as cleaner Certain types of ink may cause irritation to the skin eyes and soft tissue The safety information contained in the material safe...

Page 18: ...tilated and if in doubt make use of an approved air extraction system Whether or not an extraction system is necessary must be decided on a case by case basis The maximum workplace concentration value...

Page 19: ...operating resources observe the corresponding material safety data sheets comply with pertinent laws and regulations For further information please contact your company s safety officer The safety of...

Page 20: ...llowing environmental conditions must be observed during transport Temperature range Hardware components 25 55 C Temperature range ink 5 50 C Moisture 95 without condensation Vibration Acceleration re...

Page 21: ...uring transport cannot be ruled out If the delivery is damaged Contact the last carrier immediately Keep the packaging for any later inspections by the carrier or for return shipment 2 3 3 Packaging f...

Page 22: ...sport it in cold environments please wait a while after unpacking before turning the device on This way you avoid any potential damage as a result of the formation of condensation Due to the limited w...

Page 23: ...rod 32 3 1 4 Parallel program 34 3 1 5 Shaft encoder with integrated cable 35 3 1 6 Suspended measuring arm for shaft encoder with solid shaft 36 3 1 7 HD mount for the shaft encoder with solid shaft...

Page 24: ...tronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 REA JET HR pro 2K 4K Control devices 3 1 1 1 REA JET HR pro 2K Control device Dimensions for cabinet installation Figure 1 Mechanical data of the REA...

Page 25: ...ual Page 25 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Dimensions for installation in 19 system Figure 2 Mechanical data of the REA JET HR pro 2K control device installati...

Page 26: ...2K 4K V 3 5x_001 28 05 2015 Dimensions for use without cabinet When installing the REA JET HRpro without a cabinet a cover sheet incl filter set has to be installed in addition Figure 3 Mechanical dat...

Page 27: ...onik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 1 2 REA JET HR pro 4K Control device Dimensions for cabinet installation Figure 4 Mechanical data of the REA JET HR pro 4K control device cabinet in...

Page 28: ...manual Page 28 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 5 Mechanical data of the REA JET HR pro 4K control device installation in 19 system Dimensions for use wit...

Page 29: ...ik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 When installing the REA JET HRpro without a cabinet a cover sheet incl filter set has to be installed in addition Figure 6 Mechanical data of the REA JET...

Page 30: ...Instruction manual Page 30 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 2 Print head Figure 7 Mechanical data of a single print head with stripper plate...

Page 31: ...Instruction manual Page 31 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 8 Mechanical data of a double print head with stripper plate...

Page 32: ...manual Page 32 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 3 Print head retainer rod Figure 9 Mechanical data of a single print head with stripper plate mounted to a r...

Page 33: ...Instruction manual Page 33 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 10 Mechanical data of a double print head with stripper plate mounted to a retainer rod...

Page 34: ...Instruction manual Page 34 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 4 Parallel program Figure 11 Mechanical data of the parallel program...

Page 35: ...uction manual Page 35 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 5 Shaft encoder with integrated cable Figure 12 Mechanical data of the shaft encoder with integrated c...

Page 36: ...Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 6 Suspended measuring arm for shaft encoder with solid shaft Figure 13 Mechanical data of the suspended measuring arm for the s...

Page 37: ...l Page 37 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 7 HD mount for the shaft encoder with solid shaft Figure 14 Mechanical data of the HD mount for the shaft encoder...

Page 38: ...al Page 38 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 8 Signal lamp with assembly foot and magnetic foot Figure 15 Mechanical data of signal lamp with assembly foot an...

Page 39: ...nstruction manual Page 39 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 9 Signal lamp with assembly bracket Figure 16 Mechanical data of signal lamp with assembly bracket...

Page 40: ...Instruction manual Page 40 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 10 I O connecting element Figure 17 Mechanical data of the I O connecting element...

Page 41: ...with solid shaft 36 3 1 7 HD mount for the shaft encoder with solid shaft 37 3 1 8 Signal lamp with assembly foot and magnetic foot 38 3 1 9 Signal lamp with assembly bracket 39 3 1 10 I O connecting...

Page 42: ...must be observed during installation We also recommend observing the following standards guidelines DIN EN 614 Safety of machinery Ergonomic design principles BGI 523 Workers and the workplace formerl...

Page 43: ...HR pro 2K 4K control device To install in the cabinet on a DIN supporting rail 35mm TS35 use REA JET HR pro top hat rail clips on the REA JET HR pro 4K control device Figure 19 Delivery scope REA JET...

Page 44: ...on both mounting brackets Figure 21 Scope of delivery of REA JET HR pro mounting brackets for 19 systems 3 2 1 4 Direct assembly of the REA JET HR pro 2K 4K control device By directly screwing the REA...

Page 45: ...rking system outside of the cabin mount the cover sheet and the filter kit to the control device The filter kit reliably prevents the ingress of dust and soil Figure 25 Delivery scope REA JET HR pro 4...

Page 46: ...lever the power supply of the print head is automatically deactivated The destruction of the print head electronics is therefore virtually impossible Wear free monitoring has been integrated in the lo...

Page 47: ...d ensure long service life This is why the product must not have a distance to this stripper plate but can be used for contact based guidance of the product At the same time the use of the stripper pl...

Page 48: ...ght side By turning the stripping plate by 180 degrees the installation can be easily adapted to an altered product direction Additional guide wheel On the back side of each REA JET HR stripper plate...

Page 49: ...EA JET HR stripper plates are connected at the side with the print head This prevents any potential damage to products resulting from fastening holes and screws in the front of the stripper plate For...

Page 50: ...with a view to the nozzle plate Figure 33 Fastening point of the single stripper plate on the print head The stripper plate is screwed at the side The force and form fit assembly is done with two scre...

Page 51: ...exact positioning of the two offset print heads is done with adjusting pins and the corresponding grooves 1 of the print heads During installation please make sure that the adjusting pins on the righ...

Page 52: ...stripper plate are at the side The force and form fit assembly is done with two screws 2 one on each side of the housing of the print head On the lid side only the lower fastening hole 3 is used This...

Page 53: ...r Here the print heads are behind one another This arrangement offers as max print height 12 7 mm of a cartridge with the following advantages For the print of two colored bitmaps or logos e g one car...

Page 54: ...r plate offset The force and form fit assembly is done with two screws one on each side of the housing of the print head On the lid side only the lower fastening hole is used This screw is only used t...

Page 55: ...is 87 mm Here this stripper plate is highly suitable for narrow spaces Figure 43 Scope of delivery of the single stripper plate short constructional design 87 mm Figure 44 REA JET HR print head with...

Page 56: ...in applications that can ensure the precise and fixed guidance of the product to be printed An additional positioning wheel cannot be mounted to this version Figure 45 Scope of delivery of the single...

Page 57: ...mm Figure 48 Print head with stripper plate for the installation of the positioning wheel In some cases production systems cannot always ensure a clean guidance of the product to be printed This often...

Page 58: ...veyor belt In this processes the weight of the product and the friction between the product and the transport system must be observed The print head mount must be able to easily accommodate the shifti...

Page 59: ...ipped with an opening for the product sensor as jet opening Due to the symmetrical design of the stripper plate it can be turned so that the product always passes the product sensor first Figure 50 RE...

Page 60: ...d lower end in the front area for assembly The delivery includes by default two long M3 x 16mm screws A for fastening to the assembly bracket The long screws are used to fasten the sensor to the assem...

Page 61: ...and that they are well accessible after installing the print head Screw retainer sheet incl sensor to the print head with the two short screws B Attention Only use the short screws B to fasten the ass...

Page 62: ...te with shortened inlet and outlet Figure 58 Scope of delivery and photo optical product sensor type 2 laser based reflection light sensor The sensor is equipped with two M3 through hole threads at th...

Page 63: ...mbly position right or left on the print head the controls display elements of the sensor point upward and that they are well accessible after installing the print head Screw the adapter plate incl se...

Page 64: ...t resolutions may also be a potential cause of this It is also not suitable for transparent highly glossy of reflective objects Because of its self diagnosis function this sensor is particularly suita...

Page 65: ...lower degree of sensitivity range in the position max right stop it has the highest degree of sensitivity range This control has a mechanical setting range of approx 280 degrees Switch for output func...

Page 66: ...until the orange output display is lit Bookmark the position of the control as point I This is generally the min required sensitivity The green operating display must still be lit If it is no longer l...

Page 67: ...he stripper plate of the print head later If the orange output display is lit and the green display continues to be lit the setting is done If these conditions are not met please repeat steps 2 to 10...

Page 68: ...lective surfaces Glass objects can also be detected With the integrated background suppression function the low tolerance and hysteresis this sensor can be set with high precision which enables it to...

Page 69: ...e position max right stop it has the highest scanning range This control has a mechanical setting range of approx 5 rotations Overwinding is not possible as the control skips the stop at the end This...

Page 70: ...e output display is lit Please note that this is a five speed control The green operating display must still be lit If it is no longer lit please repeat steps 2 to 5 7 Step 6 Remove the product from t...

Page 71: ...points are important for the proper functionality of the sensor Free opening for the sensor in the stripper plate free from product residues and contamination of kinds Undamaged anodized later for th...

Page 72: ...cealed or warnings are not visible as a result of the assembly an additional visible warning sticker must be provided When mounting this sensor to the HR print head while using the provided assembly b...

Page 73: ...user friendly With its cleaning agent resistant stainless steel housing this sensor is particularly useful for the food and pharmaceuticals industry Technical date sensor type 3 No Requirement Functio...

Page 74: ...tput is active supply voltage is on at the output Parameter display teach display red 3 This red LED shows the different statuses during parameterization Controls Teach button 4 The sensor is programm...

Page 75: ...each in process for the background is completed 8 Step 7 When the teach in has been completed successfully the red teach in LED turns off and the green operating display is lit 9 Step 8 If the teach i...

Page 76: ...per plate either cascaded or linear and screw together with the two screws 5 Place the stripper plate 6 from the front onto the screwed on print heads with the two screws 7 Then screw on the positioni...

Page 77: ...ly of retainer rod to print head 5 054 340 020 Screws for print heads 6 Stripper plate 7 Screws for force fit screw connection of stripper plate with print heads 8 Grub screw to position the stripper...

Page 78: ...Description 1 054 890 870 SK retainer rod L 300 mm 30 mm for SK HR centering insert 2 054 890 872 SK retainer rod L 600 mm 30 mm for SK HR centering insert Table 8 Delivery variants for print head re...

Page 79: ...rod with improperly inserted centering element If a retainer rod is not properly connected to a centering element this will lead to damages and recessed in the centering element The centering element...

Page 80: ...ering element leads to damages on the recessed of the print head Figure 77 Printer head with properly inserted centering element The centering element The centering element can be procured as accessor...

Page 81: ...th marked adjusting pins Figure 81 Print head with assembled retainer rod on the preferred right side There are two adjusting pins for simple cascading on the right side of the print head on the front...

Page 82: ...g 6 images show examples of various assembly positions of the retainer rod Figure 82 Installed right toward the rear Figure 83 Installed left toward the rear Figure 84 Installed below toward the rear...

Page 83: ...re installed on one side of the retainer rod there is a certain torque When assembled this has no effect on the stability of the installation During setup e g with a clamp to be loosened however this...

Page 84: ...t REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 90 Installation of the group holder for a group with two print heads Figure 91 Views of a group with two print heads and a center mou...

Page 85: ...in which accurate adhesion is not a priority for cost reasons In all of these cases the best results can be achieved with the REA JET parallelogram and the distance between the stripper plate and the...

Page 86: ...s When printing from the side the print head generally has to be led pressed to the product Depending on the extent to which the distance as well as it bandwidth has to be evened out and the product s...

Page 87: ...st Functional direction Print from top When printing from the top relief of the swinging link is achieved by suspending the springs in the position point a b or c The farther away the position point i...

Page 88: ...Instruction manual Page 88 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 98 Arrangement assembly for printing from the top and with four print heads...

Page 89: ...s section of a REA JET shaft encoder with solid shaft This design principle clearly shows why such a measuring system can be damaged as a result of improper use excessive force and impact For the inst...

Page 90: ...structions when installing the encoders offered by REA JET Do not mount the shaft encoder on the circumference of a deviating shaft bend pulley or the bottom side of a conveyor belt The values measure...

Page 91: ...is 80 C Protection class acc to EN 60529 IP 67 at the shaft inlet IP 65 Table 9 Mechanical limit values of the shaft encoder with solid shaft When an encoder is directly couple to a driven shaft of a...

Page 92: ...to EN 60529 IP 65 Table 10 Mechanical limit values of the shaft encoder with solid shaft In the case of shaft encoders with hollow shafts special attention must be paid to the accurate installation o...

Page 93: ...nd with the condition of the product conveyor system REA JET offers three different types of measuring wheels Figure 104 Measuring wheel type I rubber studs Figure 105 Measuring wheel type II aluminum...

Page 94: ...The housing of the shaft encoder should always be outside this surface Figure 107 Shaft encoder with ground through housing as a result of incorrect assembly The shaft encoder displayed above was moun...

Page 95: ...a result of the suspended mounting of the measuring arm Load direction The load direction in the drawing on the left is specified with the arrow A Setting the contact pressure There are two ways to s...

Page 96: ...s particularly suitable for applications in rough operating environments e g in saw mills in chipboard production the construction material industry etc The shaft of the shaft encoder is coupled to th...

Page 97: ...change of pulse number per mm with 16 teeth with 32 teeth 1 2 65 cams 195mm Halving of pulse number per mm with 32 teeth with 16 teeth 2 1 65 cams 195mm Doubling of pulse number per mm Delivery state...

Page 98: ...stomer caution should be given when making settings so that the contact pressure is not set too high Due to the construction principle the connection of the swinging link and the counter bearing via t...

Page 99: ...of the cable is 6 meters The cable is led out downward by means of a screw connection with strain relief With the mounting bracket this type is highly suitable for mounting to walls or constructional...

Page 100: ...ure 118 Installed in the cabinet Assembly I Insert the holding element with the groove at the upper side into the supporting rail II Then press the connecting element on the lower side against the sup...

Page 101: ...nst the supporting rail until the mount has snapped into place in the supporting rail Figure 124 Back and front view of the I O multiplier mounted to a 35mm supporting rail 3 2 6 2 Dismounting from a...

Page 102: ...can now be mounted at the desired space To do so proceed as follows Dimensions of the housing 125 mm x 80 mm x 85 mm length x width x height incl bushing Place two fixing holes or threaded holes at t...

Page 103: ...nst the supporting rail until the mount has snapped into place in the supporting rail Figure 132 Back and front view of the RE multiplier mounted to a 35mm supporting rail 3 2 7 2 Disassembly of a 35m...

Page 104: ...now be installed at the desired position To do so proceed as follows Dimensions of the housing 125 mm x 80 mm x 85 mm length x width x height incl bushing Place two fixing holes or threaded holes at...

Page 105: ...erial connection A6 113 4 2 8 Serial connection A11 113 4 2 8 1 1 Assignment of the serial connection A6 A12 114 4 2 9 Connection for a shaft encoder A7 114 4 2 10 Connection for a shaft encoder A13 1...

Page 106: ...A Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 139 View of REA JET HR pro 2K with all elements connections Figure 140 View of REA JET HR pro 4K with all elements connections A15 A16 A1...

Page 107: ...ernal control of the marking system and the display of operating statuses and messages A 9 X11 Print head 1 Connection for the print head 1 The signal of the product sensor connected to the print head...

Page 108: ...nik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 No connection setup Name of element Function description The signal of the product sensor connected to the print head is also transferred The connections...

Page 109: ...4 2 1 1 2 Power supply values of the REA JET HR pro control device Marking system REA JET HR pro 2K REA JET HR pro 4K Unit Name Value Value Tension 95 250 95 250 V AC Current at 115V max 1 2 max 2 4...

Page 110: ...ound bolts on housing front side A2 4 2 3 Ethernet connection A3 Figure 144 Ethernet connection on the front side of the device A3 Always implement the earth conductor in line with applicable regulati...

Page 111: ...146 View of the integrated socket 4 2 5 Connection for a bulk system A5 Figure 147 Connection for a bulk system on the front side of the device A5 REA JET HR pro has two USB connections to connect US...

Page 112: ...al power supply 24V DC 7 TxD of bulk interface 8 Mass of the HR internal power supply Mass Table 17 Assignment of the bulk connection A5 Figure 149 View of the soldering side of connector 4 2 6 1 2 El...

Page 113: ...ion on the front side of the device A6 4 2 8 Serial connection A11 Figure 151 Serial connection on the front side of the device A11 Connection A12 is only available for REA JET HR pro 4K REA JET HR pr...

Page 114: ...19 Assignment of the serial connection A6 A12 Figure 152 View of the soldering side of connector 4 2 9 Connection for a shaft encoder A7 Figure 153 Connection for the shaft encoder on the front device...

Page 115: ...A JET HR pro 4K Currently not available 4 2 10 1 1 Assignment of the serial connection A7 A13 Table 20 Assignment of the shaft encoder A7 A13 Pin HR Name Function Value I O 1 Mass of the HR internal p...

Page 116: ...V in L Input voltage Low Pegel 3 V DC Sensitive V in H Input voltage High Pegel 11 V DC I in max max input current load current 8 mA Phase shift 90 degrees 10 Pulse pause ratio 50 10 R min min pulse...

Page 117: ...tion A14 is only available for REA JET HR pro 4K The hardware electronic circuit for the digital inputs and outputs of the REA JET HRpro is galvanically separated from the remainder of the control dev...

Page 118: ...let 10 M A8 Inlet 5 A14 Inlet 11 N UB of the HR internal power supply 24V DC O UB Connection for the HR internal I O circuit 24V DC P A8 Inlet 2 A14 Inlet 8 R A8 Inlet 1 A14 Inlet 7 S Mass connection...

Page 119: ...t galvanically isolated 1 000 mA Inputs V in L Input voltage Low Pegel 5 V DC V in H Input voltage High Pegel 11 V DC I in max max input voltage per input 4 mA t min min signal power on time 100 s Out...

Page 120: ...Circuit diagram 4 Functional circuit diagram of the 6 digital outputs without any connected power supply A8 A14 The hardware electronic circuit for the digital inputs and outputs are supplied via the...

Page 121: ...onnection for print head 2 on the front device side A10 4 2 15 Connection for print head 3 A15 Figure 161 Connection for print head 2 on the front device side A15 Print head 3 is only available for RE...

Page 122: ...Mass Pen Driver Board Mass G Head_30V Supply voltage Pen Driver Board 30V DC H Head_30V Like contact G 30V DC J NC NC NC K Head_24V Supply voltage Logic product sensor 24V DC L Internal ground Mass l...

Page 123: ...IN VDE 110 BGV A3 IEC 60664 CENELEC HD 384 The specialist must know all pertinent norms regulations and accident prevention regulations that have to be observed when working with marking systems 4 2 1...

Page 124: ...of the control device A9 A10 A15 and A16 can each accommodate one print head per connection Figure 166 View of the control device on the print head arrow Figure 167 Scope of delivery print head cable...

Page 125: ...24 Table 25 Assignment of the print head connection A4 A9 A15 A16 4 2 18 1 2 The REA JET print head cable The data connection between the REA JET HR pro 2K 4K control device and the print heads is a...

Page 126: ...g Figure 169 View of the lettering of the REA JET print head cable with one of the included cables The REA JET print head cable can be equipped with lettering carriers at both ends In connection with...

Page 127: ...Contamination message Output of the sensor Is only available when using sensor type 1 High Pegel White pink depends on sensor type 3 Mass for the product sensor GND Blue 4 Product detected Output of...

Page 128: ...gel 4 V DC very sensitive V in H Input voltage High Pegel 11 V DC I in max Max input current load current for the sensor 2 mA t min min signal power on time 1 s Table 28 Electrical limit values of the...

Page 129: ...ital inputs of the control device The inlet can be freely selected here As an accessory REA JET offers a cable to connect sensors with standard M12 plug connections This cable is available in various...

Page 130: ...ing NC 2 housing Shielding Shield NC B Bridge in plug connector Table 29 Assignment of the sensor connection cable Figure 180 View of the soldering side of I O connector A8 Figure 181 View of the clam...

Page 131: ...83 Dimensions of the RE plug 4 2 19 1 4 Assembly instructions for the shaft encoder plug connection Figure 184 Strip insulation measurements for the shaft encoder plug connection 4 2 19 2 Shaft encode...

Page 132: ...side of the cable box 4 2 19 2 2 Electrical limit values of the shaft encoder with M23 connector Name Function Value Unit Tolerance V out Power supply of the encoder 10 30 V DC I out max max power co...

Page 133: ...shaft encoder connection 4 2 19 3 Shaft encoder with integrated cable and plug M12 Figure 188 Shaft encoder with integrated cable and plug M12 4 2 19 3 1 Assignment of the M12 plug Encoder Name Funct...

Page 134: ...Identical to the description under 4 2 19 2 2 on page 132 4 2 19 4 3 Impulse diagram for the hollow shaft rotary encoder Identical to the description under 4 2 19 2 3 on page 132 4 2 20 Installation o...

Page 135: ...lor I O Contact cable plug 1 Outlet 3 Black A 4 Outlet 4 Brown C 2 Outlet 2 Red E 3 Outlet 1 Orange G NC Y NC L NC M 5 UB of the HR internal power supply 24V DC Yellow N UB Connection for the HR inter...

Page 136: ...ut creating an I O file each control device is provided with a default The default outputs are as follows Outlet Function Color of signal lamp 1 Operational Green 2 Malfunction Red 3 Ink message Yello...

Page 137: ...of the I O plug 4 2 21 1 4 Assembly instructions for the I O plug connection Figure 195 Strip insulation measurements for the I O plug connection 4 2 21 2 The I O connecting element Figure 196 The RE...

Page 138: ...well as 2 green LED for supply voltage this adapter offers a quick overview of the respective status of the application Integrated fuse for 24V supply voltage Additional protective earth connection f...

Page 139: ...mass 9 Terminal block for external supply voltage UB and mass connection for the supply of REA JET HR pro 2K 4K internal I O circuit double terminals for simple wiring 10 Terminal block for the volta...

Page 140: ...UB connections UB connections potential distributor for the inputs and the outputs 4 Connection for the inputs Connection for input 1 6 contacts R P J L M and U 5 Connection for the inputs Connection...

Page 141: ...d into the spring cage via the separate conductor shaft By removing the tool from the actuation shaft the spring then pulls the conductor against the power rail This connection can be released in the...

Page 142: ...re color I O Pin I O cable socket A A8 Outlet 3 A14 Outlet 7 black A C A8 Outlet 4 A14 Outlet 8 brown C E A8 Outlet 2 A14 Outlet 6 red E G A8 Outlet 1 A14 Outlet 5 orange G Y A8 Inlet 3 A14 Inlet 9 ye...

Page 143: ...supply you avoid parasitic voltage only one potential in the installation This achieves a higher degree of operative safety When simultaneously requesting e g the REA JET signal lamp and the coupling...

Page 144: ...circuit e g by an external source 4 Status LED HR internal power supply green LED to display the voltage of the REA JET HR pro 2K 4K internal power supply 5 I O panel socket 3 I O connection no 3 Sig...

Page 145: ...Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 The driver of the four REA JET HR pro 2K 4K outputs are shielded by a diode connected in series The diodes are installed on the circ...

Page 146: ...marked with SPS For UB the contacts O and N as well as for mass the contacts S and T have to be connected bridged In the delivery version of the I O multiplier the bridges only have the needed effect...

Page 147: ...al to HR pro I O circuit internal open J 4 Signal Tower 1 2 2 3 UB internal to HR I O circuit internal UB internal on contact N open J 12 Signal Tower 1 2 2 3 Mass internal to T Mass internal to HR pr...

Page 148: ...of the I O multiplier with open housing 4 2 23 RE multiplier Figure 208 Scope of delivery of the I O multiplier 4 2 23 1 Application area of the RE multiplier The RE multiplier provides the signals of...

Page 149: ...1 Connection for one control device 3 M12 RE panel plug RE output 1 Shaft Encoder Out 3 Connection for one control device 4 Ground bolts M5 Connection for a functional earth 5 M12 RE panel plug RE ou...

Page 150: ...tiplier contains an own driver amplifier for each connection All signals are buffered A B N A inverted B inverted and N inverted This enables the application of systems that require all signals of an...

Page 151: ...Instruction manual Page 151 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 5 Operation observe B1 B2 B6 B3 B5 B4 B9 B7 B8...

Page 152: ...ch function B4 Power switch B5 T button reset factory settings the button has to be kept pressed from the start of the device up to the bleep B6 R button Reset REA JET HRpro is restarted B7 These LEDs...

Page 153: ...he Basic Display For the sake of clarity figure 211 shows on the left a REA JET HR pro 2K and on the right a REA JET HR pro 4K with print job and ink cartridges as well as an assigned and started prin...

Page 154: ...jobs are assigned started or stopped Figure 212 Basic display sub menu Start Job activates a print job Once activated the JOB LED is green Print can be initiated by triggering a code Stop Job deactiv...

Page 155: ...print job is being executed Stop the device and assign the print job again Confirm the following query with Yes Figure 214 Basic display selection print job Current counter selecting this opens the me...

Page 156: ...system This information facilitates commissioning as well as the search for potential errors Switching between screens is done with the rotary know by pressing and scrolling Figure 216 Info screen No...

Page 157: ...ob is shown 6 Installation Here the name of the assigned system setting is shown 7 horiz res Here the defined horizontal resolution is shown in dpi 8 Group vert res Here the name of the respective pri...

Page 158: ...in the current system settings The following modes are available Regular pressure Constant pressure Single pressure 11 Display single pressure For single print the variable objects data of the assigne...

Page 159: ...e with the respective speed information is shown For internal clock For installed shaft encoder This view also shows the turning direction If the shaft encoder turns in the opposite direction of the s...

Page 160: ...green bar visualizes the print trigger For high pegel at trigger entry the bar jumps to the upper position 15 I O configuration Shows the names of the assigned I O settings of REA JET HR pro 2K 4K The...

Page 161: ...IP address of REA JET HR pro 2K 4K is shown 19 Article number Here the article number of REA JET HR pro 2K 4K is shown When contacting the REA JET Service or a REA JET sales partner please always sta...

Page 162: ...ard to the REA JET HR pro 2K 4K control device Figure 220 Device settings No Name Description 1 This menu item is currently not supported 2 This menu item is currently not supported 3 This menu item i...

Page 163: ...c and manual assignment of the IP address Checkmarking the field DHCP activates the automatic assignment of the IP address To do so a DHCP server has to be in the network to which the control device s...

Page 164: ...4 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 The manual entry of the data can take place here with the rotary knob after entry press OK OK element on the right Figure 223...

Page 165: ...nob and following the menu instructions The update can be performed directly on devices with firmware 1 84 and higher For devices with a lower firmware version an update has to be performed to version...

Page 166: ...ly remove it once the REA JET HR pro 2K 4K has rebooted completed the boot process Make sure that during the entire update process the power supply of the control device is not interrupted Interruptio...

Page 167: ...The rotary knob is used to navigate through the language selection The selection is confirmed by pressing the rotary knob The following list shows the currently available user languages The languages...

Page 168: ...2K 4K The diagnosis menu of the REA JET HR pro 2K 4K provides the current display of the cartridge status The following illustration shows the diagnosis menu of a REA JET HR pro 2K with the current ca...

Page 169: ...Instruction manual Page 169 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 228 Display print head 2 2 4 5 6 7 8 3...

Page 170: ...d The calculation is based on the following information currently assigned label set resolution dpi specific drop size value from the chip on the deployed cartridge fill level value from the chip on t...

Page 171: ...pport display Figure 230 Support menu No Element name Function 1 International REA Partners Here you can find the contact data of your local contact partners REA JET sales partners 2 Archive log files...

Page 172: ...lorer The file can be found in the Service folder These log files can facilitate the analysis in the event of problems 3 Info In this menu item the data of the individual hardware components of the co...

Page 173: ...4K V 3 5x_001 28 05 2015 6 ADVANCED COMMISSIONING 172 6 1 System control connection 174 6 2 Operation in an IT network 174 6 2 1 Network integration 174 6 2 2 VNC Server 174 6 2 3 FTP Server 174 6 2...

Page 174: ...e entered manually If no gateway is used in the network the entry can be omitted here With a point to point connection the control device supports the function Zeroconfig 6 2 2 VNC Server The control...

Page 175: ...he network and the individual devices must know the IP address of the NTP server If REA JET HR pro 2K 4K DHCP has been set for the assignment of the IP address the control device will ask the DHCP ser...

Page 176: ...C if it is connected to it via an Ethernet cable To use this function on the respective PC the UPnP user interface has to be enabled To activate UPnP under Windows go to Control Panel under Software t...

Page 177: ...Figure 232 View of the network environment in the Windows Explorer Note If the system administrator has suppressed or restricted the display of the network environment on the used PC the display of th...

Page 178: ...he following screen for the selected marking system All important information on the REA JET device in the network can be obtained from this window Figure 234 Property window for the selected marking...

Page 179: ...A Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 For the sake of clarity the static website is divided into three parts Figure 235 View of the header part of the static website Figure 236 View...

Page 180: ...Instruction manual Page 180 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 237 View of the footer part of the static website...

Page 181: ...operators through the use of known programs Internet browser System plant wide set up and administration of marking systems via any standard network The connection to the web server can be established...

Page 182: ...Open the Explorer with the Windows button E 4 The Explorer opens 5 In the address bar enter and the IP address of the marking system 6 Copy the rea jet directory to a secure location If Windows refuse...

Page 183: ...les We therefore urgently recommend that you backup any user data before executing this function To reset the device to factory settings deactivate the device and press the black button while the devi...

Page 184: ...view of the LED control display and locking plate as well as type plates 46 Figure 28 Front side of the REA JET HR stripper plate single 47 Figure 29 Back side of the REA JET HR stripper plate single...

Page 185: ...ft toward the rear 82 Figure 84 Installed below toward the rear 82 Figure 85 Installed below downward 82 Figure 86 Installed left to the left 82 Figure 87 Installed right to the right 82 Figure 88 Pri...

Page 186: ...Connection for a bulk system on the front side of the device A5 111 Figure 148 Connection for a bulk system on the front side of the device A11 112 Figure 149 View of the soldering side of connector...

Page 187: ...nals of the REA JET connection module 140 Figure 199 Actuation of the tension spring connection for the REA JET I O connecting element 141 Figure 200 Scope of delivery of the I O cable 142 Figure 201...

Page 188: ...window for the selected marking system 178 Figure 235 View of the header part of the static website 179 Figure 236 View of the center part of the static website 179 Figure 237 View of the footer part...

Page 189: ...D When operational the power LED emits a green light While booting the REA JET HR pro 4K this LED is lit in orange The LED is also green if the display light has been deactivated by the power save mod...

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REA JET HR pro 2K, User Manual

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