Polaris RZR 800 2013, Manual

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8.5
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
3. Remove the (7) fasteners retaining the transmission
to rear gearcase mount bracket.
NOTE: If replacing any components that attach
to the rear gearcase mount bracket, be sure to
order shim kit PN 2203725. The shims are used to
remove
any clearance between the mount
bracket and rear gearcase connector tube (see
illustration above).
4. Remove the connector tube bolts securing the rear
gear case and transmission transfer case.
5. Inspect the driveshaft splines for wear and the O-
rings for damage. Replace if found to be worn or
damaged.
6. Remove the LH front isolator mount bracket. Refer to
Chapter 3.
7. Remove the screws from the transfer case cover and
remove the cover (note position of the longest screw
#4).
8. After removing the cover, remove the intermediate
shaft bearing cup and shims from the cover. Bearing
cup is a slip-fit. Note and record the number and
thickness of shims and set aside. Also note the two
alignment dowels (circle) in the cover for installation.
NOTE: Record the number and thickness of
shims for reassembly.
TRANSMISSION