Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
21. Locate the retaining ring on the shifter assembly and
move the retaining ring out of the groove to allow the
shifter assembly to slide out.
22. Use a needle nose pliers to grab the pivot pin and
slide the pin out of the case.
23. Remove the clutch yoke from the shifter assembly
and out from the transmission housing.
24. Remove the transmission input shaft from the
housing. Inspect the shaft bearing and replace if
required using a shop press. Inspect the gears for
damage and/or wear. Replace the shaft if required.
25. Remove the screw from the end of the shift cable
lever and remove the shifter assembly from the
housing.
26. Inspect the shifter assembly shaft and housing for
excessive wear or damage. Replace components if
needed.
27. Inspect and replace the case bearings if required.
NOTE: Do not pull bearings from case for
inspection, as the removal process damages the
bearing.
Transmission Shift Housing Reassembly
1. Install a new shift cable lever seal and press it flush
with the case. Apply lubricant to the seal lip.
TRANSMISSION