Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
15. Using a propane torch, carefully heat the bearing cap
to soften thread lock (Fig. 6).
16. Remove the bearing cap assembly from the shock
body with a pipe wrench.
17. Remove residual thread lock from the threads with a
wire brush and small pick.
18. Remove and discard the o-ring from the bearing cap
(Fig. 7).
NOTE: If the shock has been rebuilt several
times, body cap assembly replacement is
recommended as the air valve assembly is not
serviceable.
19. Push the IFP out of the shock body. Note the
orientation of the IFP as the relief contour must face
the shock shaft assembly during installation (Fig. 8).
20. Mount the shock rod assembly eyelet in a bench
vise. Remove the lock nut.
21. Remove the rebound valve stack. Zip tie the valves
together (Fig. 9).
22. Remove the piston/wear band (if still attached).
Discard wear band. Note the orientation of the
rebound and compression sides of the piston.
BODY / STEERING / SUSPENSION