Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
48. Lift the front portion of the assembly out first to allow
the engine valve cover to clear the vehicle frame.
49. Remove propshaft from the transmission output
shaft.
50. Then move assembly towards the front of the vehicle
while lifting it out to allow the rear gearcase to clear
the rear portion of the frame.
51. Then lift assembly high enough to clear vehicle
frame and completely remove it from the vehicle to a
work bench.
Engine / Transmission Separation
Once the engine / transmission / rear gearcase assembly
has been removed from the vehicle, the engine and
transmission will need to be separated to allow engine
servicing. Use the following procedure to separate the
engine from the assembly.
1. Remove the drive belt, drive clutch and driven clutch
(see Chapter 6).
2. Remove the (6) fasteners retaining the inner clutch
cover to the engine and transmission.
3. Remove only the (4) outer fasteners retaining the
engine to the transmission bracket.
4. Tilt the assembly up and remove the remaining (2)
nuts that retain the transmission to the engine.
5. Carefully separate the engine and perform the
required service (see “Engine Disassembly and
Inspection”).
ENGINE