Polaris RZR 800 2013, Manual

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7.4
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
FRONT BEARING CARRIER
Bearing Carrier Inspection / Removal
1. Elevate front of vehicle and safely support machine
under the frame area.
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure. Wear eye protection when removing
bearings and seals.
2. Check bearings for side play by grasping the top and
bottom of the tire firmly and checking for movement.
The tire should rotate smoothly without binding or
rough spots.
3. Remove the (4) wheel nuts and remove front wheel.
4. Remove the cotter pin and loosen the front wheel
hub castle nut. Remove the nut, and (2) cone
washers from the front wheel hub assembly.
5. Remove the fastener retaining the steering tie rod
end to the front bearing carrier.
6. Remove the two front brake caliper mounting bolts
and remove the caliper from the brake disc (see
Chapter 9).
CAUTION: Do not hang the caliper by
the brake line. Use wire to hang caliper to prevent
damage to the brake line.
7. Remove the front wheel hub assembly.
8. Remove the upper and lower ball joint pinch bolts.
9. Using a soft faced hammer, lightly tap on bearing
carrier while removing upper and lower ball joint
ends.
10. Remove the bearing carrier from the front drive shaft.
FINAL DRIVE