Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
5. Install crankshaft assembly and apply engine oil to
crank pins and rods (D). Apply assembly lube to the
main journals and bearings.
6. Apply Crankcase Sealant (PN 2871557) to the top
half of the crankcase.
NOTE: Do not apply sealant to cam relief hole
(E).
7. Assemble the crankcase halves. Apply LocTite™
242
(PN 2871949) to the threads and pipe sealant to
the bolt flanges. Torque bolts to specification
following torque pattern at beginning of this chapter.
Crankcase Bolts:
22 ± 2 ft-lbs (30 ± 3 Nm)
Torque in sequence
8. Lubricate cam lobes and valve lifters with Moly Lube
Grease.
9. Lubricate lifters with engine oil and install in the
original order as removed in disassembly. Apply
Lubricant or Moly Lube to the ends of the lifters.
NOTE: Always replace camshaft and lifters as a
set.
ENGINE